biomass in, bio-chemicals & fuels out · 2016. 6. 7. · biomass in, bio-chemicals & fuels out...

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Made by Nature, Refined by ZeaChem Biomass In, Bio-Chemicals & Fuels Out AcceleratingThe Path To Commercialization@ ZeaChem Technology Institute (ZTI) Zac Mitchell, Commercial Development Manager ABLC Feedstocks 2016

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  • M a d e b y N a t u r e , R e f i n e d b y Z e a C h e m

    BiomassIn,Bio-Chemicals&FuelsOutAcceleratingThePathToCommercialization@ZeaChem Technology Institute(ZTI)

    ZacMitchell,CommercialDevelopmentManagerABLCFeedstocks2016

  • BiorefiningProcessFlowDiagram

    2

    sugar bio-fuels&chemicalsbiomass

  • BiorefiningProcessFlowDiagram

    3

    Tremendous SourcesofVariabilityinEachPartofTheProcess, Additional VariabilityasYouIncreaseScale

  • ForTechnologyReadinessLevelsOf8OrLess,ThereAreOptions

    ChartSource:E4tech,2015.Fromthesugarplatformtobiofuelsandbiochemicals. 4

    ~2years$5-10M

    ~3years$50-100M

    Universities

    NationalLabsTechnologyInstitutes&OEMTestFacilities

    ResearchInstitutes

    Buildityourself:

  • Laboratory Pilot Demonstration

    TheTechnologyDevelopmentSupportLandscape

    5

  • ZeaChemTechnologyInstitute– Boardman,Oregon

    6

  • ZTI– FullyIntegratedSemiWorksLignocellulosicBiorefinery

    7

    Thermal,ChemicalandEnzymaticHydrolysis

    DemoFermenters(40,000gal.x3)

    Filtration

    Hydrogenolysis

    SolventExtraction,Esterification/Distillation

    PretreatmentSystem FermentationSystem RecoverySystemPilotFermenters

    (4,40,400x2,4,000gal.)

  • CaseStudy– LignocellulosicBiomass– TheChallenge

    • Everyfeedstockisdifferent– Sugarcontent– Solid:Liquid– Co-products(wasteproducts)– Inhibitors

    • Feedstockbaskets/formatsaredifferent– Growth&harvesting– Materialhandlingconsiderations– Hydrolysisrequirements

    • Feedstocksdifferbytimeofyear– Compositions

    8

  • CaseStudy– LignocellulosicBiomassSupplier• LignocellulosicBiomassSupplierisinterestedin

    determiningtheefficacyofitsbiomassasa2ndgenerationsugarsupplytothebiochemicalandbiofuelindustry.

    • PlantvisitandengineeringdesignreviewareconductedtoestablishhowbesttointroducethebiomassintoZTI’spretreatmentequipment

    • ZTIrunsavarietyofagreeduponpre-treatmentapproaches(auto-hydrolysis,steamexplosion,diluteacidhydrolysis,sulfite,etc.)toproduceC5richsugarpretreatmenthydrolysateandsubstratefollowedbythermochemicalorenzymatichydrolysisofthesubstratetoproduceC6richsugarhydrolysateandlignin.ZTIsamples,testsandprovidesanalyticaldataontheresultantmaterials.

    • Inthespanofafewmonths, LignocellulosicBiomassSupplierhastonsofC5sugar,C6sugarandligninforitsthermochemical,catalyticandfermentationbiorefinery customerstotest.

    9

  • TheConsequencesofWorkingTogether

    10

    This InsteadofThis

    PhysicalAssets

    OperationsResources

    Cost

    Time

    CommercialProject

    Development

  • M a d e b y N a t u r e , R e f i n e d b y Z e a C h e m

    11

    ThankYou

    ZacMitchellCommercialDevelopmentManagerzmitchell@zeachem.com720-838-2218