bird any chip ir 3000 “better infrared devicebird any chip ir 3000 “better infrared device “...

Dragon Group China International BIRD TECHNOLOGY LIMITED® COPYRIGHTED

http://www.dragongroupchina.com 1 Http://www.birdinfrared.com

BIRD ANY CHIP IR 3000

“BETTER INFRARED DEVICE “

BGA Rework Station

User Manual



BIRD TECHNOLOGY Ltd.

Brief introduction to company

Safety Instructions

I. Electric Safety

II. Operation Safety

III. The operation and conservation condition of products

Our contact information

product guarantee and so on

The parameters of BIRD ® ANY CHIP IR3000 BGA Rework Station

hardware description and Self-help install

Set heating temperature

BGA Rework operation steps

Prompt



Brief introduction to company

BIRD Technology Co., Ltd. is a manufacturing enterprise specializes in BGA manual Reworks equipment research, development and production. BIRD brand extends the devices to new frontiers with Smart Digital Control and Computer Controlled systems developed by Dragon Group China International.

Based on the principles of producing high-quality and cost-effective welding equipment, our company has developed and produced a number of BGA Rework Stations, such as ANY CHIP IR3000, ANY CHIP IR4K and ANY CHIP IR 5000 ,And has been recognized by the majority of users in practice. So far, our users have been involved in scientific research units, computer maintenance and repair of medical equipment, communications equipment maintenance, video game maintenance, training teaching, and other fields.

Now we introduce this new brand developed by Dragon Group China, with much better structure and functionality than before. BIRD is smarter, lighter, with independent control panels for easier exchange.

In the future, our company will continue serving users with sophisticated products, reasonable price, high quality, and continuously innovating and upgrading product structure and performance according to market, for meeting the developing needs of our users, and providing the users with systemic, comprehensive and thoughtful services.



Safety Instructions .Electrical safety Ⅰ

Make sure the supply power voltage accord with the standards----

220V-250V/50hz alternating current before installing. Please get a power

converter if you are in a country with 110v current.

To avoid possible electric shock caused serious damage, please disconnect the

power cord from the outlet temporary before moving machines.

If the machine damages, please contact us for maintenance. If the damage caused

by the users when they dismantle or repair independently, please contact us for

spares you need. . Operating safety Ⅱ

Please carefully read the relevant information provided by the manual before

starting using this product.

Make sure the power cord has been properly connected properly before using the

products. Also please check that are not parts loosen inside the machine, that

could cause a short circuit, sometimes due to shipping that can happen.

Install the equipment in stable work platform to use, where the air mobility

should be small as possible. Avoid it closing to air conditioners, fans and the

other outlet.

In case of electrical short-circuit; avoid the contact of the device with water.

Do not use this equipment close or in contact with flammable and explosive

substances.

Keep a safe distance from the device when is in operation, The use of dark

infrared instead of infrared can be deceiving to the eye, when the machine is in

operation the space between the preheated and top heater is extremely hot. Keep

any part of your body or any other device or product away from the area,

including the auxiliary lamp. After finish working with the machine, do not

touch the heaters to avoid burning.

If you have any technical questions or suggestions in the course of using this

product, please contact with our technology department in

[email protected] . If you have any problem with the machine,

contact [email protected] or http://www.dgcsupport.com/tickets/

mailto:[email protected]


http://www.dgcsupport.com/tickets/



We will try our best to solve in a proper time frame.

Please do not intend to modify the machine by yourself that can cause you

problems and lose your warranty service. .Environmental requirements of operation and conservationⅢ 1. Operation environment of products

Operation temperature:15 ~ 35 C Operation humidity:5% to 95%, non-condensing Products should be kept in the air mobility of a smaller environment under the

welding operation. 2. Conservation environment of products

Storage temperature:-20 ~ 35 C Storage humidity: 5% to 95%, non-condensing

Contact us Dragon Group China International

318 Fuhua Road, 12D Fuxin Building 508001, Shenzhen, Futian District People’s Republic of China

Sales Support: (86755) 83292149 (Chinese and English Speaking) (861) 316 4774595 (Spanish Speaking) Technology Support: (86755) 83292149 (Chinese and English Speaking) Direct Support: (861) 379 8368284 (English Speaking) USA Sales Support: (832) 5940841 (English and Spanish) South America Support (Colombia): (571) 3458641 – (57)3104033900 Centro America Sales Support (Mexico): (52)55518592 - (52)5512891073 Spain Support Madrid: (3491) 645856677 MSN： [email protected] YM: [email protected]

URL: http://www.dragongroupchina.com/ http://www.birdinfrared.com http://www.chinaemall.biz http://www.dgcsupport.com



http://www.dragongroupchina.com/

http://www.birdinfrared.com/

http://www.chinaemall.biz/

http://www.dgcsupport.com/



Product Conditions and Warranty Service

Service Statement: Enjoy warranty maintenance service for three years, in which the spare parts in the

first year is free. And the transport costs arise from maintenance should be paid by the buyers since purchased. Usually we cover any defect on pieces or parts of the device, you just need to send proof of malfunction either on mini video or pictures and we will send you the part, if you want to send a full machine, you need to pay shipping both for sending it to us, and we send it back to you. Parts and modules do not pay shipping charges.

Only the actual cost of spare parts should be paid from the beginning of the second year (the 13th month) to the end of the third year (the 36th month) since purchased. Please call to ask the specific prices of spare parts. Also the shipping costs arise from maintenance should be paid by buyers during this period.

Each product has one unique serial number that needs to be stated to receive service for warranty or technical support plus proof of purchase. In purchases online, the website product number on the website you purchase is your serial number.

Please send the parts that are not working properly to the country close to you that was in the list above.

If the following situations occurred, the users will not be entitled to free warranty

service, then the maintenance, the cost of materials and the man-hour will be charged. So to ensure your rights, please read the following note carefully:

No serial number stated or no proof of purchase Cause damage for not use, keep and storage as the manual. Cause internal and external appearance damage by modify or outside force. Product was deformed or lost components. Change product components without our authorization for maintenance. Beyond the warranty period of our promises.. Product damage were caused by extreme factors (such as earthquakes, lightning etc)

Note: Do not disassemble it by yourself without proper permission; it may cause the invalidation of product guarantee. . We reserve the right to analyze causes of malfunction and the proper actions to be followed.



The parameters of BIRD ® ANY CHIP IR3000 BGA Rework Station

Basic Parameters

Heating Dark Ceramic Infrared – No Light Spectrum -

Dimension L 475mm×W480mm×H420 mm

Weight 12.5kg – About 13.5 With packing

Extras Weight increases due to extra accessories included in the box

Electrical Parameters

Power 220V AC

Upper Heating IR

Size of Upper heating 80mm×80 mm

Consumption of upper heating 500W

Bottom Heating IR

Size of Bottom heating 180 mm×180 mm

Consumption of Bottom heating 800W

General power 1350W

Temperature Control

Control mode for TOP Independent temperature control, high-precision closed-loop

control, precision ± 0.5%, Alarm

Control mode for BOTTOM Independent temperature control, high-precision closed-loop

control, precision ± 0.5%, NO Alarm

Rework Function

IC Components Suit for welding, remove or repair packaged devices

such as BGA, Mini BGA, SOP, PLCC, SMT, SMD ,

QFP, PBGA, CSP, multi-layer substrates，EMI metallic

shield product and solder/lead free Rework 、welding

Size of applicable chips ≤70mm×70 mm

Size of applicable PCB ≤400mm×305 mm



Hardware description BIRD ® ANY CHIP IR3000 BGA Rework Station is composed of upper part of Heating Components / Bottom Preheat Module / Bracket / Temperature Control Parts! Temperature control Table is control the upper and lower heating, Can Simultaneously heated or First preheat, then the upper part of heating.

1. Top Heater

2. Bottom Heater (Pre-Heater)

3. PCB Main Support

4. Smart Digital Control Bottom Heater

5. Smart Digital Control Top Heater

6. Highly Sensitive Thermocouple K ( Temperature Sensor )

7. LED Auxiliary Lighting

(Remember do not use the Light too close to the heating area, the light

has circuits too that can just melt for the heat, the light is a powerful

12V system that you can use from the proper distance)



Installation and Assembly: PCB Support

1. Installation of Side Support.

2. Installation of Board Holders.

3. Installation of Side Support.



Top Dark Infrared Heater

Top Heater Back Cable connector

Thermocouple (Temperature sensor)



Using the Smart Digital Panel Control BIRD ® ANY CHIP IR3000 BGA Rework Station is totally controlled by smart panels of temperature. The Dark infrared heating units are made in accordance with the special characteristics of the control panels. Includes Alarm that is triggered in the set temperatures and the procedure is safest for the chips as uses Dark Infrared to provide even heating to all parts of the chip.

① On the TOP HEATER control panel, Hold down the SET button for 5 seconds, the instrument switches to show AH.

② Press key ◀ to set AH temperature, the panel will show blinking the previous

used set temperature. Press key▲ ▼to adjust temperature,，Press key ◀ again to set new number.

③ After setting AH, hold down again SET button for 10 seconds, switch to the AL

set. This will set the Alarm for the Top Heater when the temperature set is reached. The alarm is not needed for the use of the machine and can be off during the machine operation. Hold down the SET button for 5 seconds to switch to the actual temperature display.

④ On the BOTTOM HEATER control panel, Hold down the SET button for 5 seconds, follow the same procedure, on the Bottom Heater, AL can not be set by users on the bottom. Lamp and Alarm Switches are in the middle of the machine



Working with the BIRD AC IR 3000 1. Getting Ready ① Fit the motherboard on the support

② Use the thermocouple by placing it on top of the chip to be reworked/reflowed.

③Adjust the height of TOP HEATER with the knob（Make sure your chip is in the middle of the top heater around 3 to 3.5 cm from the heater）



2. Working. 1、Turn on preheating switch until you reach your desirable initial temperature. When you reach your bottom preheating set, turn on the TOP HEATER Switch.

2.Achieve Set temperature, and after some minutes chip will be removable and soldering will be melted, remember melting point of Lead soldering is 180 to 200 degrees C , while Unlead depends on the metals used in the formula but usually is from 220 to 250 degrees C, Silver/Copper combinations usually melts in 220 to 230 degrees C. 3. After Work is finish.

1、 Turn Off Switch for top and bottom. 2、 Remove motherboard and let the machine rest before turn it off totally. 3、 Machine to be turn off , needs to be cool down and not hot, also do not let the machine

in stand by while you reball, turn off the machine when is not in use.

Warning：

Do not turn off the Main Power until the machine is cooled down.

Heaters can be very dangerous on the contact with skin or body

parts.



Recommendations 1、 Install the machine in a fresh area with no air currents, avoid to install the machine close to

air conditioning units, fans or other air flow devices. 2、 Place the thermocouple of the BIRD ® ANY CHIP IR3000 Rework Station properly on

top of the chip so the temperature can be accurate. 3、 Use insulation tapes to avoid capacitators or other IC components damage due to the heat

used in the BGA Chip. Also remove the tape when the work is done to avoid short-circuits 4、 After removal of BGA chip ，Clean your PCB and your chip pads with Tin Line to avoid the

presence of cold solder, to avoid Pads Damage. 5、 The alignment of a Chip in a board can be 80 % accurate in the contacts to be workable. 6、 To improve success rate of Rework , Let the PCB and Chip dry, if not can cause burning and

explosions of IC Components. 7、 Do not over do your PCB or the board will decolorize and lose conductivity even can burn 8、 Use a preheating site properly to start loosen up and expand your board, then can increase as

need it to match the top heater temperature and remove the chip easier. No work need more than 250 degrees in pop up a chip, and no need more than 300 for reflowing which also is applied very little time . Please do not over heat your boards.

9、 Common setting of temperature

Rework type Bottom heating temperature Upper Heating temperature

Normal Solder

（Sn63 Pb37）

150C

Then 180C after turn on Top

185

Then 200 C to Intensify Heat

lead free

（Sn96.5 Ag3 Cu0.5）

180C

Then 200C after Turn on Top

210C

Then 230 C to Intensify Heat

reball

（Sn63 Pb37） N/A 185C

10、 Alarm Temperature Setting： See Page 11.

11、 More tips on working with the machine in [email protected]

This setting of temperature is based on common chips and is generic and does not include or

make reference to specific chips or special metal plated ones or reinforced ones.


bird any chip ir 3000 “better infrared devicebird any chip ir 3000 “better infrared device “...

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