blabo® automated tank cleaning exxonmobil 2009 article electrical standards designed for operation...
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Blaboreg Automated Tank Cleaning
The only one in Asia our BLABOreg system is an automated mobile and modular non-man entry oil tank cleaning system Especially designed to clean large volume difficult-to-clean oil tanks the BLABO system can be tailored to meet your individual needs ndash whether you simply need efficient tank cleaning or if you require tank cleaning sludge separation and oil recovery in one integrated process BLABO is suitable for both floating and fixed roof tanks
ExxonMobil 2009 ArticleElectrical standards
Designed for operation in hazardous areas
Constructed for zone 1 and some equipment even for zone 0
Equipment complies with local regulation Europe ATEX directive Other standards (eg CSAUL) can be complied with by request
Mechanical standards
Design Follows the regulations for pressurized piping
Piping European standards Machine Directive 89392EEC and Pressure Equipment Directive PED 9723EC Other standards can be complied by request
Production Follows The Construction Standard
Inside the tank and on the roof
1 Tank roofbull Tank roof is zone 1 areabull All Orecolsquos tank roof
equipmentrsquo with a potential ignition source is category I approved according to ATEX
2 Cold tapping tool - SafeTap
bull Designed in accordance with the European standard EN 1343-1
bull Is certified as category 12 equipment
bull Tested at approved by notified body3 Distribution header
bull Approved for zone 1
5 Tank blanketingbull Inerting eliminates the risk of ignition bull Inerting is covered by ATEX 199992EC bull Tank ownersrsquo or service providersrsquo
responsibility to ensure inert atmosphere
4 Nozzlesbull Certified as category I
equipment according ATEX 9497EC Approved by notified body
bull Operation of nozzles is covered by ATEX 199992EC for work in potentially explosive atmospheres
1 2 3
54
Tank roof
Sump
Inerting
BLABO
Watch Nozzle Demo
Blaboreg Process Modules
7 Pressure pipingbull Constructed in accordance with EU directive
9723EC for pressurized equipment bull Non destructive test (EN 13480-4) bull Unique tracking number and material
certificates
6 Pipingbull Has no potential ignition
source and do therefore not fall within ATEX
bull User must ensure piping is safely earthed
bull BLABOrsquos Victaulic piping and couplings are clam-fitted to ensure 100 conductivity
8 Electronic cabinetsRe-circulation amp Separation modules
bull Recirculation and Separation modulesbull Designed and built according to EN 50016
(Electrical apparatus for potentially explosive atmospheres - pressurized apparatus lsquoprsquo)
bull Verified and tested according to ATEX directive 949EC
10 Gas detectorsbull Approved as at lease
category II equipment bull Fulfil requirements in
standards EN 50057 and EN 50058
9 Electronic cabinetsSuction amp Skimming modules
bull Designed and built according to EN 50018 (Electrical apparatus for potentially explosive atmospheres - flameproof enclosure lsquodrsquo)
bull Verified and tested according to ATEX directive 949EC
Blaboreg Process and system in general
11 Temperaturebull Insulated pipes
valves and flange connections
bull Surface temperature does not exceed 55˚C
12 All moving partsbull Moving parts protected by
covers bull Cannot be opened
without tools bull Risk assessed according
to EU directive 9837EC for machinery safety
13 Electrical equipment
bull As minimum zone I approved
bull Constructed in accordance with EN 50014 (requirements for electrical apparatus in explosive atmospheres)
14 Monitoring and Auto-shut down
bull Continuous monitoring
bull Built-in warning systems
bull Monitoring of oxygen level
bull Shut-down of process if oxygen level exceeds 8
bull Shut-down of process if LEL exceeds 20
15 Closed loopbull Tank cleaning
media runs in a closed circuit
bull Operators never get into contact with the media
16 Non-man entrybull Risk of sparks due to
high activity inside tank is eliminated
Other Personal Safety Measures
19 Other personal safety and health issuesbull No staff is exposed to toxic or carcinogenic
substances bull No respiratory problems or oxygen deficiency bull No injuries caused by inadequate lightning or
structural tank failurebull Containers are equipped with gas detectorsbull Insulated pipes valves and flangesbull Etc
17 Trainingbull Thorough training by Oreco in operating the
system bull Thorough training in safety procedures
18 Non-man entrybull No personnel inside tank during
cleaning process
Is the BLABOreg system suitable for your tanks
For difficult-to-clean tanks such as
Tank capacity Tank Diameter
Crude oilHeavy fuel oil (HFO)Heavy gas oil (HGO)Ballast waterCatalytic cracker residueSlop oilRail tanker etc
Up to 200000mᵌ(Up to 1240000bbl)
30 ndash 100+ m(98 ndash 308+ ft)
bull Reduced timebull Minimal Environmental
impactbull Cleaning resultbull Safe cleaning processbull Personal safetybull Easy maintenancebull Follows legislationbull Highly flexiblebull Lower costs
Benefits of the BLABOreg technology
- Blaboreg Automated Tank Cleaning
- Inside the tank and on the roof
- Slide 3
- Slide 4
- Slide 5
- Slide 6
-
Inside the tank and on the roof
1 Tank roofbull Tank roof is zone 1 areabull All Orecolsquos tank roof
equipmentrsquo with a potential ignition source is category I approved according to ATEX
2 Cold tapping tool - SafeTap
bull Designed in accordance with the European standard EN 1343-1
bull Is certified as category 12 equipment
bull Tested at approved by notified body3 Distribution header
bull Approved for zone 1
5 Tank blanketingbull Inerting eliminates the risk of ignition bull Inerting is covered by ATEX 199992EC bull Tank ownersrsquo or service providersrsquo
responsibility to ensure inert atmosphere
4 Nozzlesbull Certified as category I
equipment according ATEX 9497EC Approved by notified body
bull Operation of nozzles is covered by ATEX 199992EC for work in potentially explosive atmospheres
1 2 3
54
Tank roof
Sump
Inerting
BLABO
Watch Nozzle Demo
Blaboreg Process Modules
7 Pressure pipingbull Constructed in accordance with EU directive
9723EC for pressurized equipment bull Non destructive test (EN 13480-4) bull Unique tracking number and material
certificates
6 Pipingbull Has no potential ignition
source and do therefore not fall within ATEX
bull User must ensure piping is safely earthed
bull BLABOrsquos Victaulic piping and couplings are clam-fitted to ensure 100 conductivity
8 Electronic cabinetsRe-circulation amp Separation modules
bull Recirculation and Separation modulesbull Designed and built according to EN 50016
(Electrical apparatus for potentially explosive atmospheres - pressurized apparatus lsquoprsquo)
bull Verified and tested according to ATEX directive 949EC
10 Gas detectorsbull Approved as at lease
category II equipment bull Fulfil requirements in
standards EN 50057 and EN 50058
9 Electronic cabinetsSuction amp Skimming modules
bull Designed and built according to EN 50018 (Electrical apparatus for potentially explosive atmospheres - flameproof enclosure lsquodrsquo)
bull Verified and tested according to ATEX directive 949EC
Blaboreg Process and system in general
11 Temperaturebull Insulated pipes
valves and flange connections
bull Surface temperature does not exceed 55˚C
12 All moving partsbull Moving parts protected by
covers bull Cannot be opened
without tools bull Risk assessed according
to EU directive 9837EC for machinery safety
13 Electrical equipment
bull As minimum zone I approved
bull Constructed in accordance with EN 50014 (requirements for electrical apparatus in explosive atmospheres)
14 Monitoring and Auto-shut down
bull Continuous monitoring
bull Built-in warning systems
bull Monitoring of oxygen level
bull Shut-down of process if oxygen level exceeds 8
bull Shut-down of process if LEL exceeds 20
15 Closed loopbull Tank cleaning
media runs in a closed circuit
bull Operators never get into contact with the media
16 Non-man entrybull Risk of sparks due to
high activity inside tank is eliminated
Other Personal Safety Measures
19 Other personal safety and health issuesbull No staff is exposed to toxic or carcinogenic
substances bull No respiratory problems or oxygen deficiency bull No injuries caused by inadequate lightning or
structural tank failurebull Containers are equipped with gas detectorsbull Insulated pipes valves and flangesbull Etc
17 Trainingbull Thorough training by Oreco in operating the
system bull Thorough training in safety procedures
18 Non-man entrybull No personnel inside tank during
cleaning process
Is the BLABOreg system suitable for your tanks
For difficult-to-clean tanks such as
Tank capacity Tank Diameter
Crude oilHeavy fuel oil (HFO)Heavy gas oil (HGO)Ballast waterCatalytic cracker residueSlop oilRail tanker etc
Up to 200000mᵌ(Up to 1240000bbl)
30 ndash 100+ m(98 ndash 308+ ft)
bull Reduced timebull Minimal Environmental
impactbull Cleaning resultbull Safe cleaning processbull Personal safetybull Easy maintenancebull Follows legislationbull Highly flexiblebull Lower costs
Benefits of the BLABOreg technology
- Blaboreg Automated Tank Cleaning
- Inside the tank and on the roof
- Slide 3
- Slide 4
- Slide 5
- Slide 6
-
Blaboreg Process Modules
7 Pressure pipingbull Constructed in accordance with EU directive
9723EC for pressurized equipment bull Non destructive test (EN 13480-4) bull Unique tracking number and material
certificates
6 Pipingbull Has no potential ignition
source and do therefore not fall within ATEX
bull User must ensure piping is safely earthed
bull BLABOrsquos Victaulic piping and couplings are clam-fitted to ensure 100 conductivity
8 Electronic cabinetsRe-circulation amp Separation modules
bull Recirculation and Separation modulesbull Designed and built according to EN 50016
(Electrical apparatus for potentially explosive atmospheres - pressurized apparatus lsquoprsquo)
bull Verified and tested according to ATEX directive 949EC
10 Gas detectorsbull Approved as at lease
category II equipment bull Fulfil requirements in
standards EN 50057 and EN 50058
9 Electronic cabinetsSuction amp Skimming modules
bull Designed and built according to EN 50018 (Electrical apparatus for potentially explosive atmospheres - flameproof enclosure lsquodrsquo)
bull Verified and tested according to ATEX directive 949EC
Blaboreg Process and system in general
11 Temperaturebull Insulated pipes
valves and flange connections
bull Surface temperature does not exceed 55˚C
12 All moving partsbull Moving parts protected by
covers bull Cannot be opened
without tools bull Risk assessed according
to EU directive 9837EC for machinery safety
13 Electrical equipment
bull As minimum zone I approved
bull Constructed in accordance with EN 50014 (requirements for electrical apparatus in explosive atmospheres)
14 Monitoring and Auto-shut down
bull Continuous monitoring
bull Built-in warning systems
bull Monitoring of oxygen level
bull Shut-down of process if oxygen level exceeds 8
bull Shut-down of process if LEL exceeds 20
15 Closed loopbull Tank cleaning
media runs in a closed circuit
bull Operators never get into contact with the media
16 Non-man entrybull Risk of sparks due to
high activity inside tank is eliminated
Other Personal Safety Measures
19 Other personal safety and health issuesbull No staff is exposed to toxic or carcinogenic
substances bull No respiratory problems or oxygen deficiency bull No injuries caused by inadequate lightning or
structural tank failurebull Containers are equipped with gas detectorsbull Insulated pipes valves and flangesbull Etc
17 Trainingbull Thorough training by Oreco in operating the
system bull Thorough training in safety procedures
18 Non-man entrybull No personnel inside tank during
cleaning process
Is the BLABOreg system suitable for your tanks
For difficult-to-clean tanks such as
Tank capacity Tank Diameter
Crude oilHeavy fuel oil (HFO)Heavy gas oil (HGO)Ballast waterCatalytic cracker residueSlop oilRail tanker etc
Up to 200000mᵌ(Up to 1240000bbl)
30 ndash 100+ m(98 ndash 308+ ft)
bull Reduced timebull Minimal Environmental
impactbull Cleaning resultbull Safe cleaning processbull Personal safetybull Easy maintenancebull Follows legislationbull Highly flexiblebull Lower costs
Benefits of the BLABOreg technology
- Blaboreg Automated Tank Cleaning
- Inside the tank and on the roof
- Slide 3
- Slide 4
- Slide 5
- Slide 6
-
Blaboreg Process and system in general
11 Temperaturebull Insulated pipes
valves and flange connections
bull Surface temperature does not exceed 55˚C
12 All moving partsbull Moving parts protected by
covers bull Cannot be opened
without tools bull Risk assessed according
to EU directive 9837EC for machinery safety
13 Electrical equipment
bull As minimum zone I approved
bull Constructed in accordance with EN 50014 (requirements for electrical apparatus in explosive atmospheres)
14 Monitoring and Auto-shut down
bull Continuous monitoring
bull Built-in warning systems
bull Monitoring of oxygen level
bull Shut-down of process if oxygen level exceeds 8
bull Shut-down of process if LEL exceeds 20
15 Closed loopbull Tank cleaning
media runs in a closed circuit
bull Operators never get into contact with the media
16 Non-man entrybull Risk of sparks due to
high activity inside tank is eliminated
Other Personal Safety Measures
19 Other personal safety and health issuesbull No staff is exposed to toxic or carcinogenic
substances bull No respiratory problems or oxygen deficiency bull No injuries caused by inadequate lightning or
structural tank failurebull Containers are equipped with gas detectorsbull Insulated pipes valves and flangesbull Etc
17 Trainingbull Thorough training by Oreco in operating the
system bull Thorough training in safety procedures
18 Non-man entrybull No personnel inside tank during
cleaning process
Is the BLABOreg system suitable for your tanks
For difficult-to-clean tanks such as
Tank capacity Tank Diameter
Crude oilHeavy fuel oil (HFO)Heavy gas oil (HGO)Ballast waterCatalytic cracker residueSlop oilRail tanker etc
Up to 200000mᵌ(Up to 1240000bbl)
30 ndash 100+ m(98 ndash 308+ ft)
bull Reduced timebull Minimal Environmental
impactbull Cleaning resultbull Safe cleaning processbull Personal safetybull Easy maintenancebull Follows legislationbull Highly flexiblebull Lower costs
Benefits of the BLABOreg technology
- Blaboreg Automated Tank Cleaning
- Inside the tank and on the roof
- Slide 3
- Slide 4
- Slide 5
- Slide 6
-
Other Personal Safety Measures
19 Other personal safety and health issuesbull No staff is exposed to toxic or carcinogenic
substances bull No respiratory problems or oxygen deficiency bull No injuries caused by inadequate lightning or
structural tank failurebull Containers are equipped with gas detectorsbull Insulated pipes valves and flangesbull Etc
17 Trainingbull Thorough training by Oreco in operating the
system bull Thorough training in safety procedures
18 Non-man entrybull No personnel inside tank during
cleaning process
Is the BLABOreg system suitable for your tanks
For difficult-to-clean tanks such as
Tank capacity Tank Diameter
Crude oilHeavy fuel oil (HFO)Heavy gas oil (HGO)Ballast waterCatalytic cracker residueSlop oilRail tanker etc
Up to 200000mᵌ(Up to 1240000bbl)
30 ndash 100+ m(98 ndash 308+ ft)
bull Reduced timebull Minimal Environmental
impactbull Cleaning resultbull Safe cleaning processbull Personal safetybull Easy maintenancebull Follows legislationbull Highly flexiblebull Lower costs
Benefits of the BLABOreg technology
- Blaboreg Automated Tank Cleaning
- Inside the tank and on the roof
- Slide 3
- Slide 4
- Slide 5
- Slide 6
-
Is the BLABOreg system suitable for your tanks
For difficult-to-clean tanks such as
Tank capacity Tank Diameter
Crude oilHeavy fuel oil (HFO)Heavy gas oil (HGO)Ballast waterCatalytic cracker residueSlop oilRail tanker etc
Up to 200000mᵌ(Up to 1240000bbl)
30 ndash 100+ m(98 ndash 308+ ft)
bull Reduced timebull Minimal Environmental
impactbull Cleaning resultbull Safe cleaning processbull Personal safetybull Easy maintenancebull Follows legislationbull Highly flexiblebull Lower costs
Benefits of the BLABOreg technology
- Blaboreg Automated Tank Cleaning
- Inside the tank and on the roof
- Slide 3
- Slide 4
- Slide 5
- Slide 6
-