blow off pipe sizing

Upload: gopaltry

Post on 03-Apr-2018

288 views

Category:

Documents


10 download

TRANSCRIPT

  • 7/28/2019 Blow Off Pipe Sizing

    1/13

    MAIN STEAM LINE

    SAFETY VALVE DATA TAG NO. 10LBA10

    Valve set pressure = 2196.2 psia

    Name plate flow = 74.559 lbm/sec. (3) Reaction Force at Discharge Elbow Exit

    Valve actual flow = 74.56 lbm/sec. Reaction force:

    Orifice size = 3.341 in.2

    Valve inlet I.D. = 3 in. EQ. (3) Calculate F1 = 7951 lbf

    Valve outlet I.D. = 6 in. Supply Valve F1 = 0 lbf

    Valve discharge elbow = 6 in. ..

    Elbow I.D. = 6.066 in. Max F1 = 7951 lbf

    Seismic coefficient = 0.16 g

    Nozzle material = A182F91

    Allowable stress at T = 16030 psi (4) Bending Moments at Points (1) and (2)

    Valve weight = 571 lb

    Valve rise time = 0.04 sec. (A) Bending Moment at Points (1) and (2) due to

    STEAM CONDITIONS moment arm "L" = 22.875 in.

    weigth of valve "W" = 571 lb

    Temperature = 1005.8 F "h1" = 22 in.

    Pressure = 2196.2 psia "h2" = 12 in.

    Enthalpy " ho" = 1471.44 Btu/lbm [Young's modulus at des.temp.]E = 25367094 psi

    nozzle "Do" = 5.65 in.

    nozzle "Di" = 3 in.

    [Moment of inertia Nozzle] "I" = 46.0 in.

    EQ. (4) T = 0.01332 sec

    (1) Pressure and Velocity at Discharge Elbow Exit (Para. 2.2.1) [Valve rise time] to = 0.04 sec

    (Analysis of Section 1) Ratio t0/T = 3.0

    From Fig. 3-2, DLF = 1.21

    W (actual) = 74.56 lbm/sec M1(1) = M1(2) =F1xLxDLF = 220085 in.-lb

    A1 = 28.90 in.

    a = 831 (B) Bending Moments at Points (1) and (2) due tb = 4.33

    J = 778.2 ft-lbf/Btu Seismic force

    gc = 32.2 lbm-ft/lbf-sec Fs = mass x acceleration 91.36 lbf

    EQ. (1) P1 = 126 psia

    EQ. (2) V1 = 2047 ft/sec Moment arm for Point (1)

    Ms(1) =Fs x h1 2009.92 in.-lb

    Moment arm for Point (2)

    (2) Discharge Elbow Maximun Operating Pressure Ms(2) =Fs x h2 1096.32 in.-lb

    Elbow I.D. = 6.066 in. (C) Combined Bending Moments at Point (1) and

    Height W.N. Flange = 4 in.

    L/D = 0.66 M(1) = M1(1) + Ms(1) = 222095 in.-lbM(2) = M1(2) + Ms(2) = 221182 in.-lb

    Short Radius Elbow

    L/D = 30 (5) Stress Intensification Factors at Point (1) a

    Pipe (A) At Point (1), Branch Connection [For nomenc

    Length Pipe = 8 in.

    L/D = 1.32 [Outside Dia. RUN PIPE] Do = 16 in.

    [Thickness RUN PIPE] Tr= 1.438 in.

    31.98 [Radius medium RUN PIPE] Rm = 7.281 in.

    [Outside radius BRANCH] rp = 2.825 in.

    [Thickness BRANCH] T'b = 1.2 in.

    = 0.013 [Radius medium BRANCH] r'm = 2.225 in.

    k = 1.3 EQ. (5) i (1) = 1.61

    (Lmax/D) = 0.416

    (B) Stress Intensification Factors at Point (2) Bu

    SAFETY VALVE INSTALLATIONS

    ACCORDING TO ASME B31.1 APPENDIX II

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    2/13

    MAIN STEAM LINE

    (6) Predicted Stresses at Point (1) and (2) (7) Calculate the Maximun Operating Press

    ( Vent Pipe Analysis at Section 2 and Secti

    (A) Predicted Stresses at Point (1), Branch Connection A Vent Pipe must estimated to start the ca

    A good starting size is 3 pipes sizes larger

    Do/tn [for run pipe] = 11.12656

    Do/tn [for branch pipe] = 4.708333 Vent Pipe Size = DN 14

    Max [Do/tn] = 11.12656 Vent Pipe I.D. = 13.123 in.A3 = 135.26 in.

    Pressure stress(1)

    P Do/4 tn = 6109 psi P3 = P1 ( A1 / A3 ) = 26.9 psia

    tS = [lesser oftr or(i) tb] = 1.438 in.

    rb = 2.225 in. 21.87

    22.4 in.3

    = 0.013

    k = 1.3

    Flexure stress(1)

    0.75 i M(1) / Z(1) = 11969 psi (Lmax/D) = 0.284

    Combined stress(1) = Pressure stress(1) + Flexure stress(1) From Chart 1, P/P* = 1.8

    = 18078 psi P2 = P3 (P/P*) = 48.5 psia

    (B) Predicted Stresses at point (2), buttweld (8) Check for Blowback From Vent Pipe

    Calculate the velocity V2 that exists at the

    Do = 5.65 in. (Para. 2.2.1.4)

    tn = 1.2 in.

    (Lmax/D) = 0.284

    Pressure stress(2) V3 = V1 = 2047 ft/sec

    P Do/4 tn = 2585 psi

    From Chart 1, V / V* = 0.68

    Di = 3.25 in. V2 = V3 (V / V*) = 1392 ft/sec

    Check the inequality from Para. 2.3.1.2.

    15.8 in.3

    W ( V1 - V2 ) / gc = 1517

    (P2-Pa) A2 - (P1-Pa) A1= 1321

    EQ. (6) = O.K.

    Flexure stress(2) (9) Calculate Forces Acting on Vent Pipe

    0.75 i M(2) / Z(2) = 14027 psi

    EQ. (3) F2 = 7755 lbf

    Combined stress(2) = Pressure stress(2) + Flexure stress(2) EQ. (3) F3 = 6356 lbf

    = 16612 psi

    (C) Comparison of Predicted Stress with Allowable stress

    Allowable stress of nozzle material at temperature NOTE

    When the vent outlet is perpendicular to the axis of

    Sh = 16030 psi the vent pipe. This results in a flow that is vertical.

    [See ASME B31.1 Para.104.8] k = 1.2 When the vent outlet is beveled. This results in a

    flow that is not vertical. To take this into account

    k Sh = 19236 psi the force at the outlet is shown to act at an angle

    of 20 with the axis of the vent pipe. This will

    Combined stress(1) = 18078 psi introduce a horizontal component force at the outlet.

    Combined stress(2) = 16612 psi O.K.

    =p= rZ sb(1) t2

    =p

    = D

    D-D

    32Z

    o

    4i

    4o

    (2)

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    3/13

    HOT REHEAT

    SAFETY VALVE DATA TAG N. 10LBB10

    Valve set pressure = 551.359 psia

    Name plate flow = 69.4823 lbm/sec. (3) Reaction Force at Discharge E

    Valve actual flow = 69.48 lbm/sec. Reaction force:

    Orifice size = 16 in.2

    Valve inlet I.D. = 6 in. EQ. (3) Calculate F1 = 74

    Valve outlet I.D. = 8 in. Supply Valve F1 =

    Valve discharge elbow = 8 in. ..

    Elbow I.D. = 7.98 in. Max F1 = 74

    Seismic coefficient = 0.16 g

    Nozzle material = A182F91

    Allowable stress at T = 16115.5 psi (4) Bending Moments at Points (1)

    Valve weight = 902 lb

    Valve rise time = 0.04 sec. (A) Bending Moment at Points (1) an

    STEAM CONDITIONS moment arm "L" = 2

    weigth of valve "W" = 9Temperature = 1004 F "h1" = 2

    Pressure = 551.359 psia "h2" =

    Enthalpy " ho" = 1520.977 Btu/lbm [Young's modulus at des.temp.]E = 2538160

    nozzle "Do" = 7.

    nozzle "Di" =

    [Moment of inertia Nozzle] "I" = 113

    EQ. (4) T = 0.0106

    (1) Pressure and Velocity at Discharge Elbow Exit (Para. 2.2.1) [Valve rise time] to = 0.

    (Analysis of Section 1) Ratio t0/T = 3

    From Fig. 3-2, DLF = 1.

    W (actual) = 69.48 lbm/sec M1(1) = M1(2) =F1xLxDLF = 20977

    A1 = 50.01 in.

    a = 823 (B) Bending Moments at Points (1) ab = 4.33

    J = 778.2 ft-lbf/Btu Seismic force

    gc = 32.2 lbm-ft/lbf-sec Fs = mass x acceleration 144.3

    EQ. (1) P1 = 71 psia

    EQ. (2) V1 = 2137 ft/sec Moment arm for Point (1)

    Ms(1) =Fs x h1 3175.0

    Moment arm for Point (2)

    (2) Discharge Elbow Maximun Operating Pressure Ms(2) =Fs x h2 1731.8

    Elbow I.D. = 7.98 in. (C) Combined Bending Moments at P

    Height W.N. Flange = 4 in.

    L/D = 0.50 M(1) = M1(1) + Ms(1) = 21294

    M(2) = M1(2) + Ms(2) = 21150

    Short Radius Elbow

    L/D = 30 (5) Stress Intensification Factors a

    Pipe (A) At Point (1), Branch Connection [

    Length Pipe = 10 in.

    L/D = 1.25 [Outside Dia. RUN PIPE] Do = 2

    [Thickness RUN PIPE] Tr=

    31.75 [Radius medium RUN PIPE] Rm = 12

    [Outside radius BRANCH] rp = 3.8

    [Thickness BRANCH] T'b = 0.

    = 0.013 [Radius medium BRANCH] r'm = 3

    k = 1.3

    EQ. (5) i (1) = 2.

    (Lmax/D) = 0.413

    (B) Stress Intensification Factors at P

    SAFETY VALVE INSTALLATIONS

    ACCORDING TO ASME B31.1 APPENDIX II

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    4/13

    HOT REHEAT

    (6) Predicted Stresses at Point (1) and (2) (7) Calculate the Maximun Ope

    ( Vent Pipe Analysis at Section

    (A) Predicted Stresses at Point (1), Branch Connection A Vent Pipe must estimated to

    A good starting size is 3 pipes

    Do/tn [for run pipe] = 26

    Do/tn [for branch pipe] = 10.33333 Vent Pipe Size =

    Max [Do/tn] = 26 Vent Pipe I.D. =

    A3 = 1

    Pressure stress(1)

    P Do/4 tn = 3584 psi P3 = P1 ( A1 / A3 ) =

    tS = [lesser oftr or(i) tb] = 1 in.

    rb = 3.5 in. 23.7

    38.5 in.3

    =

    k =

    Flexure stress(1)

    0.75 i M(1) / Z(1) = 12018 psi (Lmax/D) =

    Combined stress(1) = Pressure stress(1) + Flexure stress(1) From Chart 1, P/P* =

    = 15602 psi P2 = P3 (P/P*) =

    (B) Predicted Stresses at point (2), buttweld (8) Check for Blowback From V

    Calculate the velocity V2 that e

    Do = 7.75 in. (Para. 2.2.1.4)

    tn = 0.75 in.

    (Lmax/D) =

    Pressure stress(2) V3 = V1 =

    P Do/4 tn = 1424 psi

    From Chart 1, V / V* =

    Di = 6.25 in. V2 = V3 (V / V*) =

    Check the inequality from Para. 226.4 in.

    3

    W ( V1 - V2 ) / gc =

    (P2-Pa) A2 - (P1-Pa) A1=

    EQ. (6) = O.K.

    Flexure stress(2) (9) Calculate Forces Acting on

    0.75 i M(2) / Z(2) = 8021 psi

    EQ. (3) F2 =

    Combined stress(2) = Pressure stress(2) + Flexure stress(2) EQ. (3) F3 =

    = 9445 psi

    (C) Comparison of Predicted Stress with Allowable stress

    Allowable stress of nozzle material at temperature NOTEWhen the vent outlet is perpendicular to th

    Sh = 16115.5 psi the vent pipe. This results in a flow that is

    [See ASME B31.1 Para.104.8] k = 1.2 When the vent outlet is beveled. This resu

    flow that is not vertical. To take this into a

    k Sh = 19338.6 psi the force at the outlet is shown to act at an

    of 20 with the axis of the vent pipe. This w

    Combined stress(1) = 15602 psi introduce a horizontal component force at

    Combined stress(2) = 9445 psi O.K.

    =p= rZ sb(1) t2

    =p= D

    D-D

    32Z

    o

    4i4o(2)

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    5/13

    COLD REHEHEAT

    SAFETY VALVE DATA TAG N. 10LBC10

    Valve set pressure = 624 psia

    Name plate flow = 104.03 lbm/sec. (3) Reaction Force at Discharge Elbow Exit

    Valve actual flow = 104.03 lbm/sec. Reaction force:

    Orifice size = 16 in.2

    Valve inlet I.D. = 6 in. EQ. (3) Calculate F1 = 9508 lbf

    Valve outlet I.D. = 8 in. Supply Valve F1 = 0 lbf

    Valve discharge elbow = 8 in. ..

    Elbow I.D. = 7.98 in. Max F1 = 9508 lbf

    Seismic coefficient = 0.16 g

    Nozzle material = SA 234 WPC

    Allowable stress at T = 19831.2 psi (4) Bending Moments at Points (1) and (2)

    Valve weight = 902 lb

    Valve rise time = 0.04 sec. (A) Bending Moment at Points (1) and (2) due t

    STEAM CONDITIONS moment arm "L" = 24 in.

    weigth of valve "W" = 902 lbTemperature = 642.2 F "h1" = 17 in.

    Pressure = 624 psia "h2" = 12 in.

    Enthalpy " ho" = 1315.39 Btu/lbm [Young's modulus at des.temp.]E = 25863100 psi

    nozzle "Do" = 7.75 in.

    nozzle "Di" = 6 in.

    [Moment of inertia Nozzle] "I" = 113.5 in.

    EQ. (4) T = 0.00717 sec

    (1) Pressure and Velocity at Discharge Elbow Exit (Para. 2.2.1) [Valve rise time] to = 0.04 sec

    (Analysis of Section 1) Ratio t0/T = 5.6

    From Fig. 3-2, DLF = 1.15

    W (actual) = 104.03 lbm/sec M1(1) = M1(2) =F1xLxDLF = 262421 in.-lb

    A1 = 50.01 in.

    a = 823 (B) Bending Moments at Points (1) and (2) dueb = 4.33

    J = 778.2 ft-lbf/Btu Seismic force

    gc = 32.2 lbm-ft/lbf-sec Fs = mass x acceleration 144.32 lbf

    EQ. (1) P1 = 89 psia

    EQ. (2) V1 = 1795 ft/sec Moment arm for Point (1)

    Ms(1) =Fs x h1 2453.44 in.-lb

    Moment arm for Point (2)

    (2) Discharge Elbow Maximun Operating Pressure Ms(2) =Fs x h2 1731.84 in.-lb

    Elbow I.D. = 7.98 in. (C) Combined Bending Moments at Point (1) a

    Height W.N. Flange = 4 in.

    L/D = 0.50 M(1) = M1(1) + Ms(1) = 264875 in.-lbM(2) = M1(2) + Ms(2) = 264153 in.-lb

    Short Radius Elbow

    L/D = 30 (5) Stress Intensification Factors at Point (1

    Pipe (A) At Point (1), Branch Connection [For nomen

    Length Pipe = 8 in.

    L/D = 1.00 [Outside Dia. RUN PIPE] Do = 24 in.

    [Thickness RUN PIPE] Tr= 1 in.

    31.50 [Radius medium RUN PIPE] Rm = 11.5 in.

    [Outside radius BRANCH] rp = 3.875 in.

    [Thickness BRANCH] T'b = 0.75 in.

    = 0.013 [Radius medium BRANCH] r'm = 3.5 in.

    k = 1.3EQ. (5) i (1) = 2.86

    (Lmax/D) = 0.410

    SAFETY VALVE INSTALLATIONS

    ACCORDING TO ASME B31.1 APPENDIX II

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    6/13

    COLD REHEHEAT

    (6) Predicted Stresses at Point (1) and (2) (7) Calculate the Maximun Operating Pre

    ( Vent Pipe Analysis at Section 2 and Sec

    (A) Predicted Stresses at Point (1), Branch Connection A Vent Pipe must estimated to start the c

    A good starting size is 3 pipes sizes larg

    Do/tn [for run pipe] = 24

    Do/tn [for branch pipe] = 10.33333333 Vent Pipe Size = DN

    Max [Do/tn] = 24 Vent Pipe I.D. = 12.09 in.A3 = 114.80 in.

    Pressure stress(1)

    P Do/4 tn = 3744 psi P3 = P1 ( A1 / A3 ) = 38.8 psia

    tS = [lesser oftr or(i) tb] = 1 in.

    rb = 3.5 in. 23.73863

    38.5 in.3

    = 0.013

    k = 1.3

    Flexure stress(1)

    0.75 i M(1) / Z(1) = 14743 psi (Lmax/D) = 0.309

    Combined stress(1) = Pressure stress(1) + Flexure stress(1) From Chart 1, P/P* = 1.56

    = 18487 psi P2 = P3 (P/P*) = 60.6 psia

    (B) Predicted Stresses at point (2), buttweld (8) Check for Blowback From Vent Pipe

    Calculate the velocity V2 that exists at th

    Do = 7.75 in. (Para. 2.2.1.4)

    tn = 0.75 in.

    (Lmax/D) = 0.309

    Pressure stress(2) V3 = V1 = 1795 ft/se

    P Do/4 tn = 1612 psi

    From Chart 1, V / V* = 0.68

    Di = 6.25 in. V2 = V3 (V / V*) = 1220 ft/se

    Check the inequality from Para. 2.3.1.2.

    26.4 in.3

    W ( V1 - V2 ) / gc = 1856

    (P2-Pa) A2 - (P1-Pa) A1= 1526

    EQ. (6) = O.K.

    Flexure stress(2) (9) Calculate Forces Acting on Vent Pipe

    0.75 i M(2) / Z(2) = 10017 psi

    EQ. (3) F2 = 9178 lbf

    Combined stress(2) = Pressure stress(2) + Flexure stress(2) EQ. (3) F3 = 8536 lbf

    = 11629 psi

    (C) Comparison of Predicted Stress with Allowable stress

    Allowable stress of nozzle material at temperature NOTE

    When the vent outlet is perpendicular to the axis of

    Sh = 19831.2 psi the vent pipe. This results in a flow that is vertical.

    [See ASME B31.1 Para.104.8] k = 1.2 When the vent outlet is beveled. This results in a

    flow that is not vertical. To take this into account

    k Sh = 23797.44 psi the force at the outlet is shown to act at an angle

    of 20 with the axis of the vent pipe. This will

    Combined stress(1) = 18487 psi introduce a horizontal component force at the outlet.

    Combined stress(2) = 11629 psi O.K.

    =p= rZ sb(1) t2

    =p

    = D

    D-D

    32Z

    o

    4i

    4o

    (2)

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    7/13

    STEAM DRUM SV-I

    SAFETY VALVE DATA TAG NO. 10HAD11

    Valve set pressure = 2407.84 psia

    Name plate flow = 111.83867 lbm/sec. (3) Reaction Force at Discharge Elbow Exit

    Valve actual flow = 111.84 lbm/sec. Reaction force:Orifice size = 3.976 in.

    2

    Valve inlet I.D. = 3 in. EQ. (3) Calculate F1 = 6264 lbf

    Valve outlet I.D. = 6 in. Supply Valve F1 = 0 lbf

    Valve discharge elbow = 6 in. ..

    Elbow I.D. = 6.066 in. Max F1 = 6264 lbf

    Seismic coefficient = 0.16 g

    Nozzle material = SA 234 WPC

    Allowable stress at T = 19440.47 psi (4) Bending Moments at Points (1) and (2)

    Valve weight = 630.526 lb

    Valve rise time = 0.04 sec. (A) Bending Moment at Points (1) and (2) due to

    STEAM CONDITIONS moment arm "L" = 22.875 in.

    weigth of valve "W" = 630.526 lb

    Temperature = 662 F "h1" = 22 in.

    Pressure = 2407.84 psia "h2" = 12 in.

    Enthalpy " ho" = 718.4712 Btu/lbm [Young's modulus at des.temp.]E = 25671700 psi

    nozzle "Do" = 6.102 in.

    nozzle "Di" = 3 in.

    [Moment of inertia Nozzle] "I" = 64.1 in.

    EQ. (4) T = 0.01179 sec

    (1) Pressure and Velocity at Discharge Elbow Exit (Para. 2.2.1) [Valve rise time] to = 0.04 sec

    (Analysis of Section 1) Ratio t0/T = 3.4

    From Fig. 3-2, DLF = 1.23

    W (actual) = 111.84 lbm/sec M1(1) = M1(2) =F1xLxDLF = 176238 in.-lb

    A1 = 28.90 in.

    a = 291 (B) Bending Moments at Points (1) and (2) due to

    b = 11

    J = 778.2 ft-lbf/Btu Seismic force

    gc = 32.2 lbm-ft/lbf-sec Fs = mass x acceleration 100.8842 lbf

    EQ. (1) P1 = 110 psia

    EQ. (2) V1 = 1010 ft/sec Moment arm for Point (1)

    Ms(1) =Fs x h1 2219.452 in.-lb

    Moment arm for Point (2)

    (2) Discharge Elbow Maximun Operating Pressure Ms(2) =Fs x h2 1210.61 in.-lb

    Elbow I.D. = 6.066 in. (C) Combined Bending Moments at Point (1) and

    Height W.N. Flange = 4 in.

    L/D = 0.66 M(1) = M1(1) + Ms(1) = 178457 in.-lb

    M(2) = M1(2) + Ms(2) = 177449 in.-lb

    Short Radius Elbow

    L/D = 30 (5) Stress Intensification Factors at Point (1) a

    Pipe (A) At Point (1), Branch Connection [For nomenc

    Length Pipe = 8 in.

    L/D = 1.32 [Outside Dia. RUN PIPE] Do = 66.77 in.

    [Thickness RUN PIPE] Tr= 4.842 in.

    31.98 [Radius medium RUN PIPE] Rm = 30.964 in.

    [Outside radius BRANCH] rp = 3.051 in.

    [Thickness BRANCH] T'b = 1.426 in.

    = 0.013 [Radius medium BRANCH] r'm = 2.338 in.

    k = 1.1

    EQ. (5) i (1) = 0.32

    (Lmax/D) = 0.416

    (B) Stress Intensification Factors at Point (2), Butt

    SAFETY VALVE INSTALLATIONS

    ACCORDING TO ASME B31.1 APPENDIX II

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    8/13

    STEAM DRUM SV-I

    (6) Predicted Stresses at Point (1) and (2) (7) Calculate the Maximun Operating Pressur

    ( Vent Pipe Analysis at Section 2 and Section

    (A) Predicted Stresses at Point (1), Branch Connection A Vent Pipe must estimated to start the calcu

    A good starting size is 3 pipes sizes larger tha

    Do/tn [for run pipe] = 13.7897563

    Do/tn [for branch pipe] = 4.27910238 Vent Pipe Size = DN 12

    Max [Do/t

    n] =

    13.7897563 Vent Pipe I.D. = 12.09 in.A3 = 114.80 in.

    Pressure stress(1)

    P Do/4 tn = 8301 psi P3 = P1 ( A1 / A3 ) = 27.8 psia

    tS = [lesser oftr or(i) tb] = 1.426 in.

    rb = 2.338 in. 23.73863 in

    24.5 in.3

    = 0.013

    k = 1.1

    Flexure stress(1)

    0.75 i M(1) / Z(1) = 7287 psi (Lmax/D) = 0.309

    Combined stress(1) = Pressure stress(1) + Flexure stress(1) From Chart 1, P/P* = 1.45= 15588 psi P2 = P3 (P/P*) = 40.3 psia

    (B) Predicted Stresses at point (2), buttweld (8) Check for Blowback From Vent Pipe

    Calculate the velocity V2 that exists at the inle

    Do = 6.102 in. (Para. 2.2.1.4)

    tn = 1.426 in.

    (Lmax/D) = 0.309

    Pressure stress(2) V3 = V1 = 1010 ft/sec

    P Do/4 tn = 2576 psi

    From Chart 1, V / V* = 0.75

    Di = 3.25 in. V2 = V3 (V / V*) = 758 ft/sec

    Check the inequality from Para. 2.3.1.2.

    20.5 in.3

    W ( V1 - V2 ) / gc = 877

    (P2-Pa) A2 - (P1-Pa) A1= 147

    EQ. (6) = O.K.

    Flexure stress(2) (9) Calculate Forces Acting on Vent Pipe

    0.75 i M(2) / Z(2) = 8651 psi

    EQ. (3) F2 = 5533 lbf

    Combined stress(2) = Pressure stress(2) + Flexure stress(2) EQ. (3) F3 = 4975 lbf (

    = 11227 psi

    (C) Comparison of Predicted Stress with Allowable stressAllowable stress of nozzle material at temperature NOTE

    When the vent outlet is perpendicular to the axis of

    Sh = 19440.47 psi the vent pipe. This results in a flow that is vertical.

    [See ASME B31.1 Para.104.8] k = 1.1 When the vent outlet is beveled. This results in a

    flow that is not vertical. To take this into account

    k Sh = 21384.517 psi the force at the outlet is shown to act at an angle

    of 20 with the axis of the vent pipe. This will

    Combined stress(1) = 15588 psi introduce a horizontal component force at the outlet.

    Combined stress(2) = 11227 psi O.K.

    =p= rZ sb(1) t2

    =p

    = D

    D-D

    32Z

    o

    4i

    4o

    (2)

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    9/13

    STEAM DRUM SV-II

    SAFETY VALVE DATA TAG NO. 10HAD11

    Valve set pressure = 2393.34 psia

    Name plate flow = 111.83867 lbm/sec. (3) Reaction Force at Discharge Elbow Exit

    Valve actual flow = 111.84 lbm/sec. Reaction force:Orifice size = 3.976 in.

    2

    Valve inlet I.D. = 3 in. EQ. (3) Calculate F1 = 8811 lbf

    Valve outlet I.D. = 6 in. Supply Valve F1 = 0 lbf

    Valve discharge elbow = 6 in. ..

    Elbow I.D. = 6.066 in. Max F1 = 8811 lbf

    Seismic coefficient = 0.16 g

    Nozzle material = SA 234 WPC

    Allowable stress at T = 19440.47 psi (4) Bending Moments at Points (1) and (2)

    Valve weight = 630.526 lb

    Valve rise time = 0.04 sec. (A) Bending Moment at Points (1) and (2) due to R

    STEAM CONDITIONS moment arm "L" = 22.875 in.

    weigth of valve "W" = 630.526 lb

    Temperature = 662 F "h1" = 22 in.

    Pressure = 2393.34 psia "h2" = 12 in.

    Enthalpy " ho" = 1105.5638 Btu/lbm [Young's modulus at des.temp.]E = 25671700 psi

    nozzle "Do" = 6.102 in.

    nozzle "Di" = 3 in.

    [Moment of inertia Nozzle] "I" = 64.1 in.

    EQ. (4) T = 0.01179 sec

    (1) Pressure and Velocity at Discharge Elbow Exit (Para. 2.2.1) [Valve rise time] to = 0.04 sec

    (Analysis of Section 1) Ratio t0/T = 3.4

    From Fig. 3-2, DLF = 1.23

    W (actual) = 111.84 lbm/sec M1(1) = M1(2) =F1xLxDLF = 247921 in.-lb

    A1 = 28.90 in.

    a = 291 (B) Bending Moments at Points (1) and (2) due tob = 11

    J = 778.2 ft-lbf/Btu Seismic force

    gc = 32.2 lbm-ft/lbf-sec Fs = mass x acceleration 100.8842 lbf

    EQ. (1) P1 = 152 psia

    EQ. (2) V1 = 1394 ft/sec Moment arm for Point (1)

    Ms(1) =Fs x h1 2219.452 in.-lb

    Moment arm for Point (2)

    (2) Discharge Elbow Maximun Operating Pressure Ms(2) =Fs x h2 1210.61 in.-lb

    Elbow I.D. = 6.066 in. (C) Combined Bending Moments at Point (1) and

    Height W.N. Flange = 4 in.

    L/D = 0.66 M(1)

    = M1(1)

    + Ms(1)

    = 250140 in.-lb

    M(2) = M1(2) + Ms(2) = 249132 in.-lb

    Short Radius Elbow

    L/D = 30 (5) Stress Intensification Factors at Point (1) a

    Pipe (A) At Point (1), Branch Connection [For nomencl

    Length Pipe = 8 in.

    L/D = 1.32 [Outside Dia. RUN PIPE] Do = 66.77 in.

    [Thickness RUN PIPE] Tr= 4.842 in.

    31.98 [Radius medium RUN PIPE] Rm = 30.964 in.

    [Outside radius BRANCH] rp = 3.051 in.

    [Thickness BRANCH] T'b = 1.426 in.

    = 0.013 [Radius medium BRANCH] r'm = 2.338 in.

    k = 1.1

    EQ. (5) i (1) = 0.32

    (Lmax/D) = 0.416

    (B) Stress Intensification Factors at Point (2) Butt

    SAFETY VALVE INSTALLATIONS

    ACCORDING TO ASME B31.1 APPENDIX II

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    10/13

    STEAM DRUM SV-II

    (6) Predicted Stresses at Point (1) and (2) (7) Calculate the Maximun Operating Pressu

    ( Vent Pipe Analysis at Section 2 and Sectio

    (A) Predicted Stresses at Point (1), Branch Connection A Vent Pipe must estimated to start the calc

    A good starting size is 3 pipes sizes larger t

    Do/tn [for run pipe] = 13.7897563

    Do/tn [for branch pipe] = 4.27910238 Vent Pipe Size = DN 12

    Max [Do/t

    n] =

    13.7897563 Vent Pipe I.D. = 12.09 in.A3 = 114.80 in.

    Pressure stress(1)

    P Do/4 tn = 8251 psi P3 = P1 ( A1 / A3 ) = 38.3 psia

    tS = [lesser oftr or(i) tb] = 1.426 in.

    rb = 2.338 in. 23.73863

    24.5 in. = 0.013

    k = 1.1

    Flexure stress(1)

    0.75 i M(1) / Z(1) = 10215 psi (Lmax/D) = 0.309

    Combined stress(1) = Pressure stress(1) + Flexure stress(1) From Chart 1, P/P* = 1.45

    = 18466 psi P2 = P3 (P/P*) = 55.6 psia

    (B) Predicted Stresses at point (2), buttweld (8) Check for Blowback From Vent Pipe

    Calculate the velocity V2 that exists at the in

    Do = 6.102 in. (Para. 2.2.1.4)

    tn = 1.426 in.

    (Lmax/D) = 0.309

    Pressure stress(2) V3 = V1 = 1394 ft/sec

    P Do/4 tn = 2560 psi

    From Chart 1, V / V* = 0.75

    Di = 3.25 in. V2 = V3 (V / V*) = 1046 ft/sec

    Check the inequality from Para. 2.3.1.2.

    20.5 in.

    W ( V1 - V2 ) / gc = 1211

    (P2-Pa) A2 - (P1-Pa) A1= 693

    EQ. (6) = O.K.

    Flexure stress(2) (9) Calculate Forces Acting on Vent Pipe

    0.75 i M(2) / Z(2) = 12146 psi

    EQ. (3) F2 = 8293 lbf

    Combined stress(2) = Pressure stress(2) + Flexure stress(2) EQ. (3) F3 = 7523 lbf

    = 14707 psi

    (C) Comparison of Predicted Stress with Allowable stress

    Allowable stress of nozzle material at temperature NOTE

    When the vent outlet is perpendicular to the axis of

    Sh = 19440.47 psi the vent pipe. This results in a flow that is vertical.

    [See ASME B31.1 Para.104.8] k = 1.1 When the vent outlet is beveled. This results in a

    flow that is not vertical. To take this into account

    k Sh = 21384.517 psi the force at the outlet is shown to act at an angle

    of 20 with the axis of the vent pipe. This will

    Combined stress(1) = 18466 psi introduce a horizontal component force at the outlet.

    Combined stress(2) = 14707 psi O.K.

    =p= rZ sb(1) t2

    =p

    = D

    D-D

    32Z

    o

    4i

    4o

    (2)

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    11/13

    SOOT BLOWER SV

    SAFETY VALVE DATA TAG NO. 10HCB11

    Valve set pressure = 449.802 psia

    Name plate flow = 13.472694 lbm/sec. (3) Reaction Force at Discharge Elbow

    Valve actual flow = 13.47 lbm/sec. Reaction force:

    Orifice size = 2.853 in.2

    Valve inlet I.D. = 4 in. EQ. (3) Calculate F1 = 833 lb

    Valve outlet I.D. = 6 in. Supply Valve F1 = 0 lb

    Valve discharge elbow = 6 in. ..

    Elbow I.D. = 6.066 in. Max F1 = 833 lb

    Seismic coefficient = 0.16 g

    Nozzle material = SA 234 WPB

    Allowable stress at T = 16470.8 psi (4) Bending Moments at Points (1) and

    Valve weight = 284.39 lb

    Valve rise time = 0.04 sec. (A) Bending Moment at Points (1) and (2)

    STEAM CONDITIONS moment arm "L" = 21.24 in

    weigth of valve "W" = 284.39 lb

    Temperature = 671 F "h1" = 16 in

    Pressure = 449.802 psia "h2" = 8 inEnthalpy " ho" = 1344.4201 Btu/lbm [Young's modulus at des.temp.]E = 25570200 p

    nozzle "Do" = 5.118 in

    nozzle "Di" = 4 in

    [Moment of inertia Nozzle] "I" = 21.1 in

    EQ. (4) T = 0.00857 s

    (1) Pressure and Velocity at Discharge Elbow Exit (Para. 2.2.1) [Valve rise time] to = 0.04 s

    (Analysis of Section 1) Ratio t0/T = 4.7

    From Fig. 3-2, DLF = 1.18

    W (actual) = 13.47 lbm/sec M1(1) = M1(2) =F1xLxDLF = 20878 in

    A1 = 28.90 in.

    a = 291 (B) Bending Moments at Points (1) and (2

    b = 11

    J = 778.2 ft-lbf/Btu Seismic force

    gc = 32.2 lbm-ft/lbf-sec Fs = mass x acceleration 45.5024 lb

    EQ. (1) P1 = 21 psia

    EQ. (2) V1 = 1586 ft/sec Moment arm for Point (1)

    Ms(1) =Fs x h1 728.0384 in

    Moment arm for Point (2)

    (2) Discharge Elbow Maximun Operating Pressure Ms(2) =Fs x h2 364.0192 in

    Elbow I.D. = 6.066 in. (C) Combined Bending Moments at Point

    Height W.N. Flange = 4 in.

    L/D = 0.66 M(1) = M1(1) + Ms(1) = 21606 in

    M(2) = M1(2) + Ms(2) = 21242 in

    Short Radius Elbow

    L/D = 30 (5) Stress Intensification Factors at Po

    Pipe (A) At Point (1), Branch Connection [For n

    Length Pipe = 8 in.

    L/D = 1.32 [Outside Dia. RUN PIPE] Do = 6 in

    [Thickness RUN PIPE] Tr= 0.431 in

    31.98 [Radius medium RUN PIPE] Rm = 2.7845 in

    [Outside radius BRANCH] rp = 2.559 in

    [Thickness BRANCH] T'b = 0.559 in

    = 0.013 [Radius medium BRANCH] r'm = 2.2795 in

    k = 1.1

    EQ. (5) i (1) = 5.44

    (Lmax/D) = 0.416

    (B) Stress Intensification Factors at Point

    From Chart 1, P/P* = 1.54

    SAFETY VALVE INSTALLATIONS

    ACCORDING TO ASME B31.1 APPENDIX II

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    12/13

    SOOT BLOWER SV

    (6) Predicted Stresses at Point (1) and (2) (7) Calculate the Maximun Operating

    ( Vent Pipe Analysis at Section 2 and

    (A) Predicted Stresses at Point (1), Branch Connection A Vent Pipe must estimated to start t

    A good starting size is 3 pipes sizes

    Do/tn [for run pipe] = 13.92111369

    Do/tn [for branch pipe] = 9.155635063 Vent Pipe Size = DN

    Max [Do/tn] = 13.92111369 Vent Pipe I.D. = 8.07

    A3

    =51.15

    Pressure stress(1)

    P Do/4 tn = 1565 psi P3 = P1 ( A1 / A3 ) = 11.8

    tS = [lesser oftr or(i) tb] = 0.431 in.

    rb = 2.2795 in. 35.56382

    7.0 in.3

    = 0.013

    k = 1.1

    Flexure stress(1)

    0.75 i M(1) / Z(1) = 12527 psi (Lmax/D) = 0.462

    Combined stress(1) = Pressure stress(1) + Flexure stress(1) From Chart 1, P/P* = 1.56

    = 14092 psi P2 = P3 (P/P*) = 18.4

    (B) Predicted Stresses at point (2), buttweld (8) Check for Blowback From Vent Pi

    Calculate the velocity V2 that exists a

    Do = 5.118 in. (Para. 2.2.1.4)

    tn = 0.559 in.

    (Lmax/D) = 0.462

    Pressure stress(2) V3 = V1 = 1586

    P Do/4 tn = 1030 psi

    From Chart 1, V / V* = 0.85

    Di = 4 in. V2 = V3 (V / V*) = 1348

    Check the inequality from Para. 2.3.1.2.

    8.3 in.3

    W ( V1 - V2 ) / gc = 100

    (P2-Pa) A2 - (P1-Pa) A1= 4

    EQ. (6) = O.K.

    Flexure stress(2) (9) Calculate Forces Acting on Vent P

    0.75 i M(2) / Z(2) = 2575 psi

    EQ. (3) F2 = 737

    Combined stress(2) = Pressure stress(2) + Flexure stress(2) EQ. (3) F3 = 499

    = 3604 psi

    (C) Comparison of Predicted Stress with Allowable stress

    Allowable stress of nozzle material at temperature NOTE

    When the vent outlet is perpendicular to the axis o

    Sh = 16470.8 psi the vent pipe. This results in a flow that is vertical

    [See ASME B31.1 Para.104.8] k = 1.1 When the vent outlet is beveled. This results in a

    flow that is not vertical. To take this into account

    k Sh = 18117.88 psi the force at the outlet is shown to act at an angle

    of 20 with the axis of the vent pipe. This will

    Combined stress(1) = 14092 psi introduce a horizontal component force at the outl

    Combined stress(2) = 3604 psi O.K.

    =p= rZ sb(1) t2

    =p= D

    D-D32Z

    o

    4i4o(2)

    =

    =

    D

    Lmax

    D

    L

  • 7/28/2019 Blow Off Pipe Sizing

    13/13

    NOMENCLATURE and FORMULAS

    NOMENCLATURE

    P = Absolute pressure, psia

    ho = Enthalpy, Btu/lbm

    V = Velocity, ft/sec

    W = Mass rate of flow, lbm/sec

    A = Cross sectional area, in.2

    L = lenght, in.

    D = Inside diameter, in.

    F = Force, lbf

    f = Friction fractor = .013

    gc = acceleration given to unit mass by init force = 32.2 lbm-ft/lbf-sec

    J = Mechanical equivalent of heat = 778.2 ft-lbf/Btu

    Pa = Atmospheric press = 15 psia

    k = Ratio of specific heats for steam (see table 1)

    a = constant (see table 1)

    b = constant (see table 1)

    Steam Condition k a b

    P*=1 to 1000 psia

    Superheated 1.3 823 (see note 2) 4.33

    P*=1000 to 2000 psia

    831 (see note 2)

    Saturated 1.1 291 11

    NOTES:

    1 - These constants are used to represent steam at the sonic velocity.

    2 - Normally "P*" will fall in the range of 1 to 1000 psia and "a" will normally equal 823.

    FORMULAS

    EQ. (1)

    EQ. (2)

    (asterick denotes values at sonic velocity)

    EQ. (3)

    EQ. (4)

    EQ. (5)

    EQ. (6)

    TABLE 1 (see note 1)

    Section 1

    Section 2

    Section 3

    F2

    F3 (see note)

    h2 h1

    L

    Point 2

    Point 1

    ( ) ( )( )1-2bg

    Ja-h2bA1-bW*P

    c

    o=

    ( )( )1-2b

    a-hJg2*V oc=

    ( )AP-Pg

    VWF a

    c

    +=

    IE

    h1W

    0,1846T

    3

    =

    =

    pr

    m

    r

    b

    1/2

    m

    m

    2/3

    r

    m r'T

    T'

    R

    r'

    T

    R1,5i

    ( )( ) ( ) 1a12a2

    c

    21 AP-P-AP-Pg

    V-VW>