blue belt catalogue final copy

Product CataloguePlastic modular conveyor belts

Welcome to our Factory

Company Profile

Bluebelt was established in 1999 and has become a leading manufacturer and supplier of modular plastic

conveyor belts in South Africa. Our Manufacturing facility is based in Johannesburg, South Africa, from

which conveyor belting is supplied to both the South African and global markets.

The Bluebelt brand name is a keyword for quality service and reliability amongst our customers.

Across every key market Bluebelt products define and drive quality in modular plastic belt manufacture and

performance.

Delivering the ideal modular plastic belt solutions across the whole spectrum of industry projects and market

sectors, always tried, tested and cost effective. Embracing leading materials and technical innovation to

create the products, processes and techniques of tomorrow.

Using technology to deliver whole life value by providing systems that are engineered to perform.

Bluebelts R&D programme is led by some of the industry’s most knowledgeable and experienced teams

who have a record of developing belting systems engineered with integratory to meet the needs of our

customers.

Our highly knowledgeable technical teams include fully qualified engineers who provide detailed designs

right through to installation and maintenance advice. Our design teams are full equipped with the latest

AutoCAD 2D & 3D facilities Bluebelt has been designed for specific spiral applications by our own technical

team, our products can be customized for individual customer requirements to include cooling, conveying or

freezer applications from a single source supplier that provides a one stop turnkey solution.

Bluebelts technical specialists, engineers and sales representatives are available for you on site.

Bluebelt products are available in FDA food grade materials

Why you should use us

• Leading manufacturer based in South Africa

• Reputation for quality, service and reliability.

• Always tried, tested and cost effective

• Excellent after sales service

• Full design and technical support

• Committed to providing conveying solutions

• Reduced downtime and reduced expenditure

• State of the art equipment and technology

Applications:• Bakery

• Meat & Poultry

• Fruit & Vegetables

• Fish & Seafood

• Bottling & Canning

• Confectionary

• Pharmaceutical

• Automotive

• Waste

• Packaging

• And many more……

Proudly manufactured in South Africa

Table of Content

1200 SERIES: 12 mm PITCH BELT 20% OPEN AREA 6

1200 SERIES: 12mm PITCH BELT DIAMOND TOP 7

1500 SERIES: 15mm PITCH FLAT TOP BELT 8

2500 SERIES: 25.4mm PITCH BELT 47.5% OPEN AREA 9

2500 SERIES: 25.4mm PITCH FLAT TOP BELT 10

2500 SERIES: 25.4mm PITCH BELT WITH TRACKING GUIDES 11

3000 SERIES: 30mm PITCH BELT 62% OPEN AREA 12

3800 SERIES: 38.1mm PITCH BELT 50.9% OPEN AREA POLYPROPYLENE RODS 13

3800 SERIES: 38.1mm PITCH BELT 50.9% OPEN AREA STAINLESS STEEL RODS 14

3800 SERIES: 38.1mm PITCH BELT 68% OPEN AREA STAINLESS STEEL RODS 15

5000 SERIES: 50.8mm PITCH BELT 55.58% OPEN AREA 16

6000 SERIES: SLAT BAND CHAIN 17

ACCESSORIES:

SPROCKETS FOR 12mm PITCH BELT 18

SPLIT SPROCKETS FOR 12mm PITCH DIAMOND BELT 18


SPLIT SPROCKETS FOR 25mm PITCH BELT 18

SPROCKETS FOR 25mm PITCH HEAVY DUTY FLAT TOP BELT 18

SPROCKETS FOR 25mm PITCH HEAVY DUTY BELT WITH TRACKING GUIDES 18


SPROCKETS FOR 38.1mm PITCH BELT 19

SPROCKETS FOR 50.8mm PITCH BELT 19

SPLIT SPROCKET FOR SLAT CHAIN 19

WEARSTRIP 20

FLIGHTS 20

6

12 mm PITCH BELT 20% OPEN AREA - Radius & straight running

1200 SERIES

Pitch 12mm

Link Thickness 8mm

Open Area 20%

Drive Method Hinge driven

Surface Area Flush grid

Travel Directional only

Link Layout Bricklayed

Rods Diameter Rod Retention

Glass Filled Nylon 4mm ᴓ Offset hole

Belt Material Temperature Range C Belt Weight M2 Minimum Inside Radius

Acetal -40°c to 93.6°c 6kg 2.6 x belt width

Material Number of teeth Bore with keyway Hub width Hub dia

Glass Filled Nylon 30 30mm 50.6mm 110mm

Product Specifications

Sprockets

7

- Radius & straight running12mm PITCH BELT DIAMOND TOP

1200 SERIES

Did you know?The diamond pattern in the belt

creates an air pocket between

the product and belt to help

prevent product sticking

Pitch 12mm

Link Thickness 12mm

Open Area 15%



Travel Directional only



Glass filled nylon 4mm ᴓ Offset hole


Sprockets


Acetal -40°c to 93.6°c 8.8kg 3 x belt width

Material Number of teeth

Bore with keyway

Hub width Hub dia

Glass Filled Nylon

30 30mm 50.6mm 110mm

8

15mm PITCH FLAT TOP BELT (also available in perforated)

1500 SERIES

Pitch 15mm

Link Thickness 9mm

Surface Area Flat top

Drive Method Center driven

Open Area 0%

Perforated Open Area 5.83%

Travel Bi directional



Glass Filled Nylon 4mm ᴓ Offset hole


Sprockets

Belt Material Temperature Range C Belt Weight M2

Acetal -40°c to 93.6°c 7.12kg


Glass Filled Nylon 24 25mm & 30mm 21.7mm 111mm

- Straight running

9

25.4mm PITCH BELT 47.5% OPEN AREA

2500 SERIES

Pitch 25.4mm

Link Thickness 13mm

Open Area 47.5%



Hold Down Tabs Available

Back Pressure Rollers Available




Polypropylene 4.9mm ᴓ Offset hole

Acetal 4.9mm ᴓ Offset hole


Sprockets


Acetal with Acetal Rods -40°c to 93.6°c 7.4kg 2.2 x belt width

Acetal with Polypropylene Rods 5°c to 93.6°c 7.4kg 2.2 x belt width


Glass Filled Nylon 16 25mm & 30mm 21.8mm 115mm

- Radius & straight running

Low back pressure application

10

25.4mm PITCH FLAT TOP BELT

2500 SERIES

Pitch 25.4mm

Link Thickness 12.7mm

Open Area 0%

Drive Method Centre driven


Travel Directional






Sprockets

Belt Material Temperature Range C Belt Weight M2

Acetal with Acetal Rods -40°c to 93.6°c 7.35kg

Acetal with Polypropylene Rods 5°c to 105°c 7.3kg

Polypropylene with Acetal Rods 5°c to 105°c 6.85kg

Polypropylene with Polypropylene Rods 5°c to 105°c 6.8kg



– Straight Running

11

25.4mm PITCH BELT WITH TRACKING GUIDES

2500 SERIES

Pitch 25.4mm

Link Thickness 14mm

Width 115mm

Open Area 0%

Drive Method Centre driven


Tracking tabs Available

Travel Directional

Link Layout Straight





Sprockets

Belt Material Temperature Range C Belt Weight per m

Acetal with Acetal Rods -40°c to 93.6°c 2.0Kg

Acetal with Polypropylene Rods 5°c to 105°c 2.0kg



– Straight Running

12


Nylon 4.9mm ᴓ Retaining Clip

Polypropylene 4.9mm ᴓ Retaining Clip

Stainless Steel 5mm ᴓ Retaining Clip

Belt material Temperature Range C Belt Weight M2

Minimum inside Radius

Acetal -40°c to 93.6°c with nylon rods 7kg 1.5 x belt width

Acetal 5°c to 105°c with polypropylene rods 7kg 1.5 x belt width

Acetal -40°c to 93.6°c with stainless steel rods 12kg 1.5 x belt width

30mm PITCH BELT 62% OPEN AREA

3000 SERIES

Pitch 30mm

Link Thickness 12mm

Open Area 62%




Travel Uni Directional



*Note: 7 tooth sprocket cannot be used with tabbed belt

Sprockets


Glass Filled Nylon 7, 12. 25mm & 30mm 7T 15mm12t 15mm

7T = 51.5mm12T = 101.2mm

Various length tabs available for radius control.

Radius control tabs from 1.5 to 4 x belt width.


13

38.1MM PITCH BELT 50.9% OPEN AREA POLYPROPYLENE OR ACETAL RODS

3800 SERIES

Pitch 38.1mm

Link Thickness 12mm

Open Area 50,9%









Sprockets


Acetal 5°c to 93.6°c 5.5kg 2.2 x belt width

Polypropylene 5°c to 105°c 5.1kg 2.2 x belt width


Glass Filled Nylon 9T12T

25mm or 30mm 30mm

9T 30mm12t 30mm

9T = 94mm12T = 132.1mm


14




Acetal -40°c to 93.6°c 10kg 2.2 x belt width

Polypropylene 5°c to 105°c 8kg 2.2 x belt width

38.1mm PITCH BELT 50.9% OPEN AREA STAINLESS STEEL RODS

3800 SERIES

Pitch 38.1mm

Link Thickness 12mm

Open Area 50.9%




Flights 12mm side & center 25, 50, 75, 100mm transverse

Bar links for additional strengthin stainless steel

Available


Link Layout Various link permutations


SprocketsMaterial Number

of teethBore with keyway

Hub width Hub dia

Glass Filled Nylon

9T12T

25mm & 30mm30 mm

9T 30mm12T 30mm

19T = 94mm12T = 132.1mm


Bar link for additional strength

Low tension bearings

15

38.1mm PITCH BELT 68% OPEN AREA STAINLESS STEEL RODS

3800 SERIES

Pitch 38.1mm

Link Thickness 12mm

Open Area 68%



Hold down tabs Available

Flights 12mm side & center

Bar links for additional strength Available

In stainless steel Available

High friction links Available


Link Layout Various link permutations




Sprockets


Acetal -40°c to 93.6°c 9.4kg 2.2 x belt width

Polypropylene 5°c to 105°c 7.5kg 2.2 x belt width


Glass Filled Nylon 9T12T

25mm or 30mm25mm & 30mm

9T 30mm12T 30mm

19T = 94mm12T = 132.1mm


Low tension bearings

16



Belt material Temperature Range C Belt Weight M2 Minimum Inside Radius

Acetal -40°c to 93.6°c with Acetal rods 7.75kg 2.2 x belt width

50.8mm PITCH BELT 55.58% OPEN AREA

5000 SERIES

Pitch 50mm

Link Thickness 15mm

Open Area 55.58%



Flights 12mm side & center




Sprockets


Glass Filled Nylon 8T 25mm & 30mm 20.3mm 108mm


17

SLAT BAND CHAIN

6000 SERIES

Width 82.5mm (3.25”) 114mm (4.5”) 191mm (7.5”)

Pitch 25.4mm 25.4mm 25.4mm

Link Thickness 10.8mm 10.8mm 10.8mm

Open Area 0% 0% 0%

Drive Method Hinge driven Hinge driven Hinge driven

Surface Area Flat top Flat top Flat top

Hold Down Tabs Available Available Available

Travel Uni directional Uni directional Uni directional

Belt Weight per m 1.6kg Acetal 1.75kg Acetal 2.46kg Acetal

Belt Weight per m 1.6kg Glass Filled Nylon 1.83kg Glass Filled Nylon 2.57kg Glass Filled Nylon


Stainless steel grade 304 6.35mm Press fit

Stainless steel grade 431 magnetic 6.35mm Press fit


Sprockets

Belt Material Temperature Range Centre Line Radius

Acetal -40°c to 93.6°c 700mm

Glass Filled Nylon -40°c to 165°c 700mm

Material Number of teeth

Bore with keyway

Hub width

Hub dia

Glass Filled Nylon 16 split 30mm 50.7mm 116mm

- Radius & straight running- Available in high temperature material

18

ACCESSORIES

SPLIT SPROCKETS FOR 12mm PITCH BELT

MATERIAL NO OF TEETH BORE

GLASS FILLED NYLON 30 30mm

SPLIT SPROCKETS FOR 12mm PITCH DIAMOND BELT

SPROCKETS FOR 25mm PITCH HEAVY DUTY FLAT TOP BELT

SPROCKETS FOR 25mm PITCH HEAVY DUTY BELT WITH TRACKING GUIDES







SPROCKETS FOR 15mm PITCH BELT




SPROCKETS FOR 25MM PITCH BELT WITH 47.5% OPEN AREA




19

SPROCKETS FOR 30mm PITCH BELT













SPROCKETS FOR 38.1mm PITCH BELT

SPROCKETS FOR 50.8mm PITCH BELT

SLAT BAND CHAIN



20

FLIGHTS

NOTES

Height Material

25mm Acetal or Polypropylene




WEARSTRIP

Made from High Density Molecular Polyethylene (HDMP)Temperature: -200°c to 80°c

N Type

F Type

U Type

Drum Bar Wearstrip

21

NOTES

22

NOTES

Bluebelt CC41 Malta Street

Cnr Malibongwe Drive & Rietvallei RoadCosmo Business Park

Cosmo CityJohannesburg

Gauteng

PO Box 1830Honeydew 2040

Gauteng South Africa

Tel: +27 11 462 0044Fax: +27 86 720 5498

Email: [email protected]

blue belt catalogue final copy

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