blue papers - orbea€¦ · blue papers rallon technical manual. rallon technical specifications 2...

RALLON TECHNICAL SPECIFICATIONS 1

BLUE PAPERSRALLONTECHNICAL MANUAL


CONTENTGEOMETRY 3ERGONOMY 4SPECIFICATIONS 5OPTIONS 6PARTS & HARDWARE 8CHAINGUIDE 13CABLE ROUTING 14HARDWARE 17TORQUE SPECTS 20INSTALLING FOX LIVE VALVE 21FRAME AND MATERIAL 22


SIZES S-M 29X16 L 29X17,5 XL 29X191 - Seat tube (C-T) 406 444 483

2 - Top tube (EFF) 583 611 644

3 - Head tube 100 110 125

4 - Chain stay 435 435 435

5 - BB drop 28/35 28/35 28/35

6 - BB height 343/336 343/336 343/336

7 - Wheel base 1187 1217 1253

8 - Head angle 65,5/65º 65,5/65º 65,5/65º

9 - Seat angle 76 76 76

10 - Fork offset – Rake 44 44 44

11 - Standover height 737 767 781

12 - Reach 430 455 485

13 - Stack 615 624 637

14 - Fork length 567,1 567,1 567,1

GEOMETRYRALLON 2018-2019 with 160mm fork and V1 linkage (150mm rear wheel travel).

RALLON 2020. With 170mm fork and V2 linkage (160mm rear wheel travel) Combining the V2 linkage with 160mm fork does not change the 2018-2019 geometry.

SIZES L XL 1 - Seat tube (C-T)

S-M406 444 483

2 - Top tube (EFF) 583 611 644

3 - Head tube 100 110 125

4 - Chain stay 435 435 435

5 - BB drop 25/32 25/32 25/32

6 - BB height 346/339 346/339 346/339

7 - Wheel base 1187 1217 1253

8 - Head angle 65º/64,5º 65º/64,5º 65º/64,5º

9 - Seat angle 76/75 76/75 76

10 - Standover height 737 767 781

11 - Reach 430 455 485

12 - Stack 618 627 640

13 - Fork length 577,1 577,1 577,1


* Estimated measurements.

ERGONOMYSIZE CRANK STEM HANDLEBARS/M 170 35 800

LG 170 35 800

XL 170 50 800

HEIGHT (cm) HEIGHT (in) SIZE160-175 5’3”- 5’9” S/M

170-185 5’7”-6’1” LG

180-198 5’11”-6’6” XL

This result is only orientative. We can recommend the best size for you, based on your measurements, on our web: www.orbea.com/us-en/calculate-size/type/


SPECIFICATIONS

DIRECTION 1-1/8” – 1-1/2”

BB ISO/BSC 73MM THREADED

FRONT DERAILLEUR -

FRONT DERAILLEUR TP/DP -

FD ANGLE -

SEAT POST DIAMETER 31,6 MM

SEAT CLAMP 35 MM

DROPOUT 12X148MM BOOST

CHAINSTAY PROTECTOR PLASTIC-RUBBER

OTHER PROTECTORS RUBBER

CABLE TYPE FULL HOUSING

REAR HUB LENGTH 148MM

MAX CHAINRING SIZE 2X -

MAX CHAINRING SIZE 1X 36T

MIN CHAINRING SIZE FOR MECHANICAL FD -

MIN CHAINRING SIZE FOR DI2 FD -


OPTIONS

BRAKE

V-BRAKE NO

DISC BRAKE ONLY

REAR BRAKE IS/PM+DIAMETER DISC PM 180, 200 COMPATIBLE

CALIPER BRAKE NO

ACCESSORIES

BAG OPTION IN TOP TUBE -

BOTTLE CAGE 1

OPTION AERO AND STANDARD BOTTLE -

REAR LUGGAGE OPTION -

MUDGUARD OPTION -

KICKSTAND -

GEARS

11 SPEED YES

12 SPEED YES, XX1 EAGLE

DOUBLE CRANK NO

COMPACT CRANK (34X50T) (ROAD) -

TRIPLE CRANK NO


OPTIONSGroupsets

BTTSHIMANO

1X11

SRAM1X11

1X12


PARTS & HARDWAREGENERAL PARTS

PART NUMBER REFERENCE ORBEA DESCRIPTION1 11160004 SEAT COLLAR 34.9 BLACK

2 11000372 RALLON DT PROTECTOR

3 11000371 RALLON CS PROTECTOR

4 11000373 RALLON SS PROTECTOR

5

59961600 FT.18 RALLON CARBON 29 15.5/S

59961800 FT.18 RALLON CARBON 29 17.5/M

59961900 FT.18 RALLON CARBON 29 19/L

6 59970000 RT.18 RALLON CARBON 29 BASES

7 59980000 RT.18 RALLON CARBON 29 TIR.IZQ

8 59990000 RT.18 RALLON CARBON 29 TIR.DCH

9 12301060 WATER BOTTLE BOLT

10 Y0000116 RALLON TOOL BAG KIT

11 12300027 TORNILLO ALU M5X15 NEG PORTABI

4

63 2

119

9

51

87

10

*12 11000374 CHAINSTAY TRANSPARENT CHAIN PROTECTOR

* The transparent chainstay protector is a wearable part that needs to be replaced once the wear goes all the way throught the protector.


4

4

6

6

3

3

2

5

5

1

8

7

PARTS & HARDWAREDROPOUT/CONCENTRIC PIVOT

PART NUMBER REFERENCE ORBEA DESCRIPTION1 11100056 AXLE 12MM RALLON

2 12320004 AXLE WASHER 12MM

3 12310022 CONCENTRIC PIVOT NUT

4 16100243 BEARING 17X26X5MM

5 12320017 WASHER CONCENTRIC PIVOT

6 12320018 CONCENTRIC WASHER 17X21X3 v2

7 15430165 PIVOT/DROPOUT - LEFT

8 15430174 REAR DER. HANGER RALLON V2


4

6

32

5

1

8 9

7

PARTS & HARDWAREMAIN PIVOT

PART NUMBER REFERENCE ORBEA DESCRIPTION1 16100242 15X24X5 BEARING

2 16100243 17X26X5 BEARING

3 12330006 MAIN PIVOT PRELOAD SPACER

4 11100154 MAIN PIVOT PRELOAD O-RING

5 12320006 PRELOAD O-RING WASHER

6 12330001 MAIN PIVOT AXLE

7 12330002 EXPANDER CONE

8 12320002 EXPANDER CONE WASHER

9 12309053 M5X20 EXPANDER BOLT


4

3

2

5

1

PARTS & HARDWARESHOCK MOUNTING HARDWARE

ADJUST PIECE - UPPER GEOMETRY ADJUST PIECE - LOWER

PART NUMBER REFERENCE ORBEA DESCRIPTION1 12300034 SHOCK MOUNT BOLT

2 12330018 PIEZA GEO RALLON 18

3 12330019 PIEZA GEO ROSCADO RALLON 18

4 12300030 SHOCK MOUNT BOLT

5 12320003 FRONT TRIANGLE SHOCK BOLT WASHER

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3 3 3

99 88

3 4 72 2 22

55

1010

111112

6

1 1

PARTS & HARDWARELINK

PART NUMBER REFERENCE ORBEA DESCRIPTION1 12300031 UPPER SWINGARM PIVOT BOLT

2 12320005 UPPER SWINGARM PIVOT SPACER

3 16100240 10X19X5MM BEARING

4 12330021 LINKAGE ARM - LEFT

5 12320001 SHOCK YOKE SPACER

6 12330023 SHOCK YOKE

7 12330022 LINKAGE ARM - RIGHT

8 12300032 SHOCK YOKE PIVOT BOLT

9 16100242 15X24X5MM BEARING

10 12301522 LINKAGE PINCH BOLT M6X20MM

11 16100900 25X37X7MM BEARING

12 12330020 LINKAGE AXLE

For the V2 linkage (160mm) hardware, consult the V2 linkage Buepaper from the manuals section on the Orbea website.


CHAINGUIDEOneUp ISCG05 chainguide + Sram Eagle

12321021

BOLT CENTERED IN SLOT

12320002

12320002

SPACER - BLACK

12320002


12309075

12309075

12309075

CABLE ROUTINGMechanical 1X with seat post remote/1X mecánico con remoto para tija

BRAKE

SEATPOST

RD


CABLE ROUTINGMechanical 1X with seat post remote and Fox Live Valve suspension/1X mecánico con remoto para tija y suspension Fox Live Valve

BRAKE

SEATPOST

RD


CABLE ROUTINGElectronic

11001123

11001123

11001123

FORK ACCELEROMETERSHOCK

AMORTIGUADOR

REAR ACCELEROMETER

FORK


HARDWARESTEP 1

Apply retaining compound (Loctite 638 or equivalent) to the axle splines on the NON-THREA-DED SIDE. (1)

Insert the axle into the left half of the link, ensuring the axle is fully seated. (2)

Assemble and tighten the M6 Pinch Bolt to 15Nm. (3)


HARDWARESTEP 2

4

2

3

5

1

Insert the assembled LEFT LINKAGE and AXLE through the frame pivot bearings and apply retaining compound to the splines of the axle.

Insert the Preload Tool in the threads of the axle to pull the Linkage Arm onto the axle spli-nes. Finger tighten only to remove play.

Assemble and tighten the M6 Pinch Bolt to 15Nm. (3)

Remove Preload Tool


HARDWARESTEP 3

Tighten the M6 bolt (1) to 15 Nm using a 5 mm allen key and remove the preload tools (2+3).

2

3

1

NUMBER REFERENCE DESCRIPTION4 90000016 HERRAM ASIENTO BIELETA RALLON

5 90000014 HERRAM MONTAJE BIELETA RALLON


TORQUE SPECS

NUMBER DESCRIPTION REQUIRED TOOLS TORQUE1 SEAT CLAMP BOLT 4 MM HEX 5 NM

2 SHOCK-FRONT TRIANGLE FIXING BOLT 5 MM HEX 10 NM

3 CABLE ROUTING PIECE BOLTS 2 MM HEX 0,5 NM

4 ISCG TAB VARIES 8 NM

5 CONCENTRIC PIVOT NUT 22 MM SPANNER 15 NM

6 THRU AXLE 6 MM HEX 20 NM

7 BRAKE MOUNT BOLTS - 8 NM

8 LINK-SEATSTAY BOLT 5 MM HEX 10 NM

9 SHOCK-SHOCK EXTENDER BOLT 5 MM HEX 8 NM

10 LINK PINCH BOLT 5 MM HEX 15 NM

11 LINK-SHOCK EXTENDER BOLT 8 MM HEX 12 NM

12 MAIN PIVOT AXLE 8 MM HEX 20 NM

13 MAIN PIVOT EXPANDER CONE BOLT 4 MM HEX 5 NM

7

2

56

19

811

10

12

13

4


FRAME AND MATERIALOrbea frames are carefully designed to be durable, efficient, and easy to maintain. Rallon tubes are stiff and light, giving excellent steering precision and pe-daling efficiency. Rallon carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it’s easy to keep your Rallon in top condition.

1) Keep your Rallon clean

Washing your bike with mild soap and water will keep you looking stylish and allow you to check the con-dition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradea-ble and do a great job of removing dirty grease from gears and chain.

2) Keep your Rallon lubed

Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

3) Inspect your Rallon before you ride

Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to dis-cover small issues at home that can become big pro-blems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings. TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.

AFTER A CRASH OR IMPACT

Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Rallon, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing:

1) Inspect your frame and components for da-mage. Do not ride your bike if any problems are de-tected.

WHAT TO LOOK FOR

Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately.

Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use imme-diately.

Even if you don’t find any damage, pay careful atten-tion to the sound of your bike when you continue rid-ing. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

2) Bring your bike to your Orbea dealer for pro-fessional inspection. Some damage can only be de-tected by disassembling the bike to check for cracksor other signs of stress.

A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.


ORBEA WARRANTYHOW DO I ACTIVATE MYLIFETIME WARRANTY?

Orbea provides a lifetime warranty on all its frames. Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes youa step beyond.

Orbea’s lifetime warranty is activated using the regis-tration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will auto-matically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike’s downtube. Activate your frame’s warranty using this number at your dealer’s or at www.orbea.com.

WHAT ARE THE ADVANTAGES?

· Lifetime guarantee of your frame against breakage.

· Two-year guarantee on all components.

· Identification of your bicycle and all its characteris-tics to our Technical Assistance Service so that wecanprovide our best response to any problems. Access tospecial offers, events and prize drawings.

ORBEA WARRANTY

The ongoing efforts we make at Orbea to design high-end bicycles enable us to provide customerswith the following warranty:

1) We back each frame and rigid fork in our bicycleswith a lifetime warranty against materials and manu-facturing defects. Frames with travel longer than 170mm are covered by a 2-year warranty. We warranteach frame and fork in our bikes against paint or var-nish defects and corrosion for 3 years. This warrantycovers the original purchaser only and is non-transfe-rable. For the lifetime warranty to be valid,customersmust fill in the online warranty form within one mon-th of purchase, and proof of purchase in the form ofcash register receipt or sales ticket is required.

2) Warranty claims are subject to the decision madeby our technical staff about the nature of the defectafter thorough inspection of the faulty part.

3) All the parts assembled in our bicycles are protec-ted against assembly or manufacturing defects for 2years, and repairs qualifying under this warranty willbe performed by authorized dealers in each country.

4) This warranty does not cover parts that naturallywear over time, such as tires, brake pads, handlebargrips, cranksets, bearings, etc.

5) This warranty does not cover damages or defectscaused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal ac-cessories being fitted to it, or unsuitable maintenanceoperations or handling.

6) This warranty includes only replacement or repaircoverage of the parts under it and in no case shall itcover personal damages directly or indirectly causedby the failure of said parts during use.

7) All claims must be reported to an authorized dealer.In case there is no such a dealer near the buyer’s lo-cation, please contact Orbea so that we can decidehow to solve the problem.

8) In case of crashes, the Orbea warranty shall be con-sidered null and void.


ADDITIONAL INFORMATIONORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:

YOUR ORBEA DEALEROur dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicy-cle. A complete listing of Orbea dealers and distributors can be located on our website:

www.orbea.com/us-en/dealers/?country=INT

AFTER SALES SERVICE

Our service technicians are trained to handle any questions you might have about your Orbea bicycle:

[email protected]

ORBEA CONTENTView and download photos, videos and documents.

content.orbea.com/us-en/

ORBEA UNIVERSITYwww.orbea.com/es-es/university/

BLOG ORBEAwww.orbea.com/es-es/blog/

FACEBOOK

INSTAGRAM

YOUTUBE

TWITTER

www.facebook.com/OrbeaBicycles

www.twitter.com/Orbea/

www.instagram.com/orbeabicycles

Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos:

www.youtube.com/user/OrbeaBicycles

https://www.orbea.com/us-en/dealers/?country=INT

mailto:orbea%40orbea.com?subject=

content.orbea.com/us-en/

www.orbea.com/es-es/university/

www.orbea.com/es-es/blog/

www.facebook.com/OrbeaBicycles

www.twitter.com/Orbea/

www.instagram.com/orbeabicycles

http://www.youtube.com/user/OrbeaBicycles

blue papers - orbea€¦ · blue papers rallon technical manual. rallon technical specifications 2...

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