Bluestar profile 2013

Total Automotive Plastic Solution SupplierBSM GROUPSince 1992, In ChinaTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 moldContents:

+ Overview of BSM Group+ Capacity of BSM Group- Tool Making- Processing, Injection Molding- Secondary Operations - R & D Center+ Quality Management System+ Working Process+ Products Portfolio+ Main Customers+ Main Suppliers+ Global Network

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

+ Overview of BSM Group - Group structureCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold3

+ Overview of BSM Group - Management CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold550 employees worldwide

15% delivered to China 30% delivered to Europe30% delivered to North America 25% delivered to Japan /Australia /Others

Share 2013 by product family

65 million US Dollars of Turnover 2013

Mold size from 150mmX150mm to 2.5mX3.5M, up to 35T.

Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010

Tooling 70% Molding 30% + Overview of BSM Group - Key figuresCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 moldCNC *19 Maximum machining capability 3.2 x 1.9m Mori Seiki CNC machine, 1500 x 600m, tolerance 0.003mm Mikron CNC machine, 710 x 400mm, tolerance 0.005mm Fanuc CNC machine, 500 x 400 x 200mm, tolerance 0.005mmEDM *15 Sodick mirror EDM machine, tolerance 0.002mm Other EDM machinesWire-cut *9 Makino Wire-cut machine , tolerance 0.005mm Charmilles Wire-cut machine , tolerance 0.005mm Sodick Wire-cut machine, tolerance 0.002mm Tolerance 0.002mm

+ Capacity of BSM Group - Tool MakingCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold636 injection machines with robot from 50T to 2000T Toshiba high speed injection machines from 100T to 350T Vertical injection molding machines Haitian injection machines Haitian Horizontal Bi-injection machine 530T

Trial runHigh volume production ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering plastics

+ Capacity of BSM Group - Processing, Injection MoldingCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold 4 automated production lines with robots built with reference to Toyota Thailand standards 2 of 4 are under constant temperature and humidity controlClass 100,000 clean room

Ultrasonic welding Laser engravingElectro platingScreen printing Spray painting RoboticFully automatedUV cureAnti-staticPU paintAdvanced inspection+ Capacity of BSM Group - Secondary Operations

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold Mainly engaged in auto components, body parts, internal and external products research, design and development with totally19 staffs.

Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.

200 square meters of laboratory space area, with various kinds of testing equipments for optics, materials, environment, mechanics, etc, which can meet different kinds of tests like product abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile.

+ Capacity of BSM Group - R & D Center

201212

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 moldCertifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010

+ BSM Quality SystemBSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold APQP P-FEMA

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold11+ Working Process

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold12+ Working Process - Details

Technical Dept. has 7 senior engineers, who are specialized to do DFM and Moldflow. Technical Dept.We dotrial-production and keep the mouldrunningwell in the machine for around 6hours.Mold Trial TeamTooling Dept. has about 200 professional mold makers. We can produce 600~700 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 35T.Tooling Dept.Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.Design Dept.Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.

Mold Checking Team

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

Automotive ToolingAutomotive Injection MoldingAutomotive Component AssemblyAutomotive Paint and TexturingAutomotive Engineering Automotive External - Bumpers - Fenders - GrilleAutomotive Internal - Speaker Panels - Instrument Panels - Console CoversAutomotive Technical - Distributor - Air Conditioning - Tanks+ Product Portfolio - Automotive CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

Holder, Hood Stay

Rear Door Box Cover

Panel Sub Assy Instr Cluster Finisher

Garnish Sub Assy Instr Cluster Finisher Lower Centre

Quarter Panel Mudguard+ Product Portfolio - Automotive - Toyota Corolla Control Pillar Lower

Front Side Panel

Reclining Adjuster Release Handle

Door Console

Front Sear Hinge Lower

Cover Front FloorCup Holder

Front Seat Cushion Inner Shield

Grip Assy

Control Armrest Hinge

Rear Door Trim Lower

Front Seat Cushion Shield BaseSeat Track Bracket Inner Cover

Front Fender Mudguard

Instrument Panel Under Cover LH

Console Box Insert

Instrument Panel Under Cover RHFront Door Armrest Insert

Grill

Front Seat Cushion Edge ProtectorCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

+ Product Portfolio - Automotive - Honda CRV

Base Fr Lic Plate

Spacer Rear Bumper Side

Cover Filler Pipe

Cor Up Beam R&L Fr Bumper

Bracket Fog

ECU Cover

Upper Duct L&R Front Bumper

Cover & Holder

Garn &. Grille

Front Bumper Side

Upper Duct Front Bumper

Cover Intake

Cover & Cap T Gate Bracket

Garn Rear

Garn Control

Garn Rear Corner

Garn Ctr CornerCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold16

+ Product Portfolio - Automotive - Skoda Rapid - Middle Console

B Pillar

Wheel Cover

Bar

Middle Console Inner part

Middle Console Outer part

Middle Console Assembly

Middle ConsoleCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

+ Product Portfolio - Automotive - BMW

Instrument panel

Central wheel

Central panel

Lateral L/R defrost cover

Speaker

Glove box

Radiator Outlet

Radiator Inlet

CAC Tank Inlet & Outlet

CAC tankCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

Cup holder

Bumper

Door handle

Fender

Side trim+ Product Portfolio - Automotive - Other cars & Trucks

Instrument panel

Rear reflector

Front housingFront lens

Rear lightCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold

Printer

Washer

Air Conditioning

Lawn Mower

Switch Gear

TelephoneMedical Cart+ Product Portfolio - OthersCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold+ Main Customers

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 moldSteelHot runnerTextureMold baseResinHydro-cylinderStandard parts

+ Main Suppliers

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 moldAlagoas, BrazilParis, France Slavkov, CzechGunma, Japan London, UKShenzhen, China After sales service center Technical and customer service officeOntario, CanadaNew York, USAArizona, USA+ Global NetworkCONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 mold23Thank you for this opportunity to meet with you. For the past 20 years, BSM Group has devoted into automotive tooling and molding. We sincerely hope to establish long-term business relationship with you and provide you with good service.

CONFIDENTIALCONFIDENTIALCONFIDENTIALTotal Automotive Plastic Solution SupplierCONFIDENTIALCONFIDENTIALCONFIDENTIAL#201402 v3.1 moldA new mold

Contract review:Variation analysis

Confirmation of APQP requirement

Project team establishment

DFMEA

Functional requirements considerations/ Preliminary special product process characteristics identification

Focus on special product process characteristics according to function

Mold design

Risk based design

Design verification plan

Risk based verification

Manufacturing process flow chart

New equipments/ facilities/gages/supplies

Risk based verification

PFMEA

Risk based design

Manufacturing process verification plan

MSA plan

Risk based analysis

Pre launch control plan

Pre launch

MSA/ process capacity study/ product verification/ process evaluation

Manufacturing control plan

Work instruction

PPAP

Production validation

PPAP Submission

Feedback

Confirmation of special product process characteristics

Acceptance criteria of manufacturing process

RPN acceptance evaluation

Drawing

Failure effect analysis

Drawing

Process improvment

Failure mode analysis

Process flow

Product characteristics list

Process flow analysis

Product characteristics analysis

Customer complaint, defects cardexperiences accumulation

Severity evaluation reference table

Failure detection evaluation form

Failure incidence evaluation form

Effect severity evaluation

RPN evaluation

Failure detection evaluation

Failure incidence evaluation

Failure mechanism analysis

Continual improvement

OK?

Note: Process route - - - - Information route

OK?

Y

N

Date:2012-8-1Page: 1/351 Mold InformationMould NoBSM88k11.3Part NoTANK_OUT_96x149Cavities 1x1Material PA66+GF30%Shrinkage0.6%sprueHot sprue (valve) Cavity/core steelCAV/COR:2344(HRC48-52)Slider/lifter steel2344(HRC48-52)Surface finishCAV:600#/COR:320#Slider4Lifter2Part size (mm)174.8X163.77X131.22Difficulty index3

Date:2012-8-1Page: 2/352Gate

pin gate

Date:2012-8-1Page: 3/353Cavity & Core

cavitycorePLDate:2012-8-1Page: 4/354Parting Line

Parting lineDate:2012-8-1Page: 5/355Layout

LayoutTOPDate:2012-8-1Page: 6/356Slider

slidersliderslidersliderDate:2012-8-1Page: 7/35

Slider parting line

The slider is Hydraulic drive

Date:2012-8-1Page: 8/35

Slider parting lineDate:2012-8-1Page: 9/35

Slider parting lineSliderThe slider is Hydraulic driveThe slider is include two lifter and a small sliderDate:2012-8-1Page: 10/35lifter

Date:2012-8-1Page: 11/35

Slider parting line

Date:2012-8-1Page: 12/35

The slider is Hydraulic driveSlider insertThe slider is include a small sliderDate:2012-8-1Page: 13/35

Slider parting line

SliderDate:2012-8-1Page: 14/357Lifter

lifterlifterDate:2012-8-1Page: 15/358Ejector

Ejector pinsDate:2012-8-1Page: 16/359Cooling

coolingDate:2012-8-1Page: 17/3510Angle Draft (cavity side)

Date:2012-8-1Page: 18/3511Angle Draft (core side)

Green surface have no draft angel suggest to add 0.5 degree to core sideDate:2012-8-1Page: 19/3513Angle Draft (slider side)

Slider directionSlider directionGreen surface have no draft angel suggest to add 0.5 degree to slider sideDate:2012-8-1Page: 20/35

Slider directionSlider directionGreen surface have no draft angel suggest to add 0.5 degree to slider sideDate:2012-8-1Page: 21/35

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3mm

3mmDate:2012-8-1Page: 23/35

modificationDate:2012-8-1Page: 24/35

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BSM-Tooling Manufacturing ProcessMold Structure reviewConfirmation of process technologyProcessing controlAssembly and VerificationQC testing11

Details discussion

ConclusionBSM- Mold review and ProcessMold review, to discuss about the mold design details, process evaluation, manufacturing plans and cycle time

Process card with detailed specificationsProcessing details implementations

BSM- Processing DetailsProcess card with detailed specifications

Measuring before CNC machiningEDM with fixture

CNC on-line testingBSM- Processing Control

Special report for NG parts with preventive action

3D testing of steel

Testing list of all the componentsTesting of electrodeBSM- QC

Inserts without polishingMachining parting surface perfectly

Parting surface without fitting

FittingBSM- VerificationBSM- Total Mold Quantity YearlyAugustCADCAMMachiningGrindingCNC SteelCNC ElectrodeWire cutEDMPolishingAssemblyTotalCapacity10400676093606240936062408320156006760936088400Actual780046006000360056005200460089253620580055745

BSM- Capacity Planning of Aug. & Sept. 2012BSM- Actual Capacity VS PO per week (Aug.~ Oct. 2012)From7-308-68-138-208-279-39-109-179-2410-110-810-15To8-58-128-198-269-29-99-169-239-3010-710-1410-21BSM- Detailed Machining Planning & Automatic Warning Hints

BSM-Mold Trial& preproduction, Checking, PackingMold Trial PreproductionMold CheckingPacking

Whole mould covered by slushing oil W40 in vacuum bag; three-ply board case, sometimes with angle iron for reinforcement for large mould.

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