bm32 uc manual en-usa 2011 06

EN-US - english US

Instructions for installation and operation

Condensate drain

BEKOMAT® 32 (BM32)

01-8

77

2 BEKOMAT® 32

Dear customer,

Thank you for deciding in favor of the BEKOMAT®

32 condensate drain. Please read the installation andoperating instructions carefully before mounting and starting up the BEKOMAT

®32, and follow our direc-

tions. Perfect functioning of the BEKOMAT®

32, and thus reliable condensate discharge, can only be guaran-teed when the provisions and notes stipulated here are strictly adhered to.

BEKOMAT® 32 3

1 Pictograms and symbols ........................................................................................................................4

2 Safety instructions ..................................................................................................................................4

3 Proper use..............................................................................................................................................5

4 Exclusion from the scope of application.................................................................................................6

5 Technical data ........................................................................................................................................7

6 Dimension drawing.................................................................................................................................8

7 Function..................................................................................................................................................9

8 Installation ............................................................................................................................................11

9 Electrical installation.............................................................................................................................14

10 Control and maintenance .....................................................................................................................18

11 Troubleshooting and fault elimination ..................................................................................................21

12 Elements and components...................................................................................................................22

13 Recommended spare parts..................................................................................................................23

14 Accessories ..........................................................................................................................................23

15 Declaration of conformity .....................................................................................................................24

Pictograms and symbols

4 BEKOMAT® 32

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1 Pictograms and symbolsPos: 2 /Beko Technische Dokumentati on/Pi ktogramme/Anl eitung beachten blau @ 0\mod_1213268300255_15098.doc @ 15193 @ @ 1

Observe the installation and operating instructions

Pos: 3 /Beko Technische Dokumentati on/Pi ktogramme/Anl eitung beachten s/w Typenschild @ 1\mod_1290772180142_15098.doc @ 20492 @ @ 1

Observe the installation and operating instructions(on the type plate)

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General danger symbol (danger, warning, caution)

Pos: 5 /Beko Technische Dokumentati on/Pi ktogramme/G+W+ V N etzspannung s /w @ 0\mod_1213266193701_15098.doc @ 15191 @ @ 1

General danger symbol (danger, warning, caution) for supply voltage and supply voltage-carrying plants components

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2 Safety instructionsPos: 7 /Beko Technische Dokumentati on/Gl obal e Texte/Allgemei ner Hi nweis BM @ 0\mod_1183615737313_15098.doc @ 15099 @ @ 1

Pos: 8 /Beko Technische Dokumentati on/Sicherheit/Hi nweis Anlei tung BEKO U SA @ 1\mod_1251202926517_15098.doc @ 15906 @ @ 1

Please check whether or not these instructions correspond to the device type.

Adhere to all advice given in these operating instructions. They include essential informationwhich must be observed during the installation, operation and maintenance. Therefore it isimperative for the service technician and the responsible operator / technical staff to read theseoperating instructions prior to installation, start-up and maintenance.

The operating instructions must be accessible at any time at the place of application of theBEKOMAT

®32.

In addition to these operating instructions, local or national regulations must be complied with,if necessary.

Make sure that the BEKOMAT®

32 is operated only within the permissible limit values indicatedon the ID plate. Any deviation involves a risk for persons and materials, and may result in mal-function and service failures.

If you have any queries regarding these installation- and operating instructions, please contactBEKO TECHNOLOGIES CORP.

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Danger!

Compressed air!

Risk of serious injury or death through contact with quickly or suddenly escaping com-pressed air or through bursting plant components or plant components which are notsecured.

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Measures:

• Do not exceed the maximum operating pressure (see type plate).

• Only carry out service measures when the system is pressure less.

• Use pressure-resistant installation material only.

• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistantpipe.

• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

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Proper use

BEKOMAT® 32 5

Danger!

Supply voltage!

There is the risk of an electric shock involving injury or death when coming into contactwith non-insulated components carrying supply voltage.

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Measures:

• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100/ IEC 60364).

• Service measures must only be undertaken when the system is deactivated.

• The removed control unit has no IP degree of protection.

• All types of electrical works must be carried out by authorized and qualified personnel only.

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Further safety instructions:

• For installation and operation, the national regulations and safety codes in force must also be adheredto.

• Do not use the BEKOMAT 32 in hazardous areas.

• Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particularto conical screw joints.

• The BEKOMAT 32 will only function when voltage is applied.

• Do not use the test button for permanent drainage.

• Use genuine spare parts only. This is imperative to ensure perfect functioning.Pos: 14 /Beko Technische D okumentati on/Sicher hei t/Zusatz Sicherheitshi nweise BM31/32 SA @ 0\mod_1185351496993_15098.doc @ 15150 @ 1 @ 1

Additional advice:


• During installation, use spanner flat at the feed pipe (wrench size SW27) as a back rest.

• The service unit must not be dismantled.Pos: 15 /Beko Technische D okumentati on/Sicher hei t/Vorsicht Fehlfunktion @ 0\mod_1214378096290_15098.doc @ 15237 @ @ 1

Caution!

Malfunction during operation!

Through incorrect installation and poor maintenance, malfunction may occur at theBEKOMAT.

Condensate which is not discharged may cause damage to plants and in productionprocesses.

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Measures:

• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.

• To prevent damage and breakdowns, it is imperative to observe the following:

• Exact compliance with the specifications of use and with the performance parameters of theBEKOMAT, in connection with the case of application (see "Proper use" section)

• Exact compliance with the installation- and operation instructions in this manual

• Regular maintenance and control of the BEKOMAT in accordance with the instructions in this op-erating manual

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3 Proper usePos: 18 /Beko Technische D okumentati on/Besti mmungsgemäße Ver wendung/BEKOM AT/Bes ti mmung. Ver wend. BM 31/32/33 @ 0\mod_1213345398718_15098.doc @ 15218 @ @ 1

• The BEKOMAT is an electronically level-controlled condensate drain for compressed-air plants.

• The device is employed within the permissible performance parameters (see "Technical data").

• The BEKOMAT is able to drain condensate under operating pressure from the plant components virtual-ly without compressed-air loss.

• For its function, the BEKOMAT 32 requires an supply voltage and an operating pressure (see "Tech-nical data").

• As far as the employment in plants with increased demands on compressed air is concerned (food in-dustry, medical technology, laboratory equipment, special processes etc.), the operator must decide onmeasures for the monitoring of the compressed-air quality. These have an effect on the safety of thesubsequent processes and may prevent damage to persons and plants.

Exclusion from the scope of application

6 BEKOMAT® 32

• It is the task of the operator to ensure that the indicated conditions are met during the entire operatingtime.

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4 Exclusion from the scope of applicationPos: 20 /Beko Technische D okumentati on/Besti mmungsgemäße Ver wendung/BEKOM AT/Ausschl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_15098.doc @ 15309 @ @ 1

• The BEKOMAT as a condensate drain alone cannot guarantee a defined compressed-air quality, forthis purpose, other additional technical devices are required.

• BEKOMAT 32 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or inex-areas.

• The BEKOMAT must not be exposed to permanent direct solar or thermal radiation.

• The BEKOMAT 32 must not be installed and operated in areas with an aggressive atmosphere.Pos: 21 /Beko Technische D okumentati on/Besti mmungsgemäße Ver wendung/BEKOM AT/Ausschl uß Anwendung BM nicht für fros tgefähr dete Bereiche (Zusatz) @ 0\mod_1216106439206_15098.doc @ 15249 @ @ 1

• The BEKOMAT 32 is not heatable and, therefore, not suitable for the use in areas where frost is likely tooccur.

Pos: 22 /Beko Technische D okumentati on/Besti mmungsgemäße Ver wendung/BEKOM AT/Ausschl uß Anwendung BM 31/32 nicht fürC O2- Anwendg. @ 0\mod_1242828696240_15098.doc @ 15316 @ @ 1

• The BEKOMAT 32 is not suitable for CO2 plants.Pos: 23 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 15320 @ @ 1

Technical data

BEKOMAT® 32 7

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5 Technical dataPos: 25 /Beko Technische D okumentati on/Technische D aten/BEKOM AT/Techn. D aten BM Standard + Zert . (o.Leistg., nicht Ex) @ 0\mod_1183725405008_15098.doc @ 15117 @ @ 1

min./max. operating pressure 0,8...16 bar (12...230 psi)

min./max. temperature +1...+60 °C (+34...+140 °F)

Condensate inflowNPT ½ (½") internalmax. screw-in depth 13,5 mm (½")

Condensate outflow G ¼ (¼") Ø 8 ... 10 mm hose connector

Condensate oil-contaminated + oil-free

Housing aluminium + plastic, glass fibre-reinforced

Weight (empty) 1,0 kg (2.2 lbs)

This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, second edition, includ-ing Amendment 1, or a later version of the same standard incorporation the same level of testing require-ments.

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Peak compressor performance 225 scfm

Peak refrig. dryer performance(only with pre-separation)

450 scfm

Peak filter performance(behind dryer)

2250 scfm

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Supply voltage(see type plate)

230 / 115 /.../ 24 VAC ± 10 %, 50...60 Hz / 24 VDC ± 10 %

Power consumption P < 8,0 VA (W)

Fusingrecommended for AC: 1 A slowstipulated for DC: 1 A slow

Recommendedcable-jacket diameter

Ø 5,8...8,5 mm (0.23"...0.34")

Recommendedwire cross-section

3 x 0,75...1,5 mm² (AWG 18...20)

Recommendedstripping of cable jacket

PE: approx. 60 mm (2.36") L/N: approx. 50 mm (1.97")

Recommendedlength of the wire end-tube

~ 6 mm (~ 0.24 inch)

Connection data of thepotential-free contactSwitch to load *)

AC: max. 250V / 1ADC: max. 30V / 1A

Connection data of thepotential-free contactSwitch to low signal *)

min. 5 VDC / 10 mA

Protection class IP 54

VAC = V alternating currentVDC = V direct current

*) The switching of loads means that the properties of the contact are no longer suitablefor the switching of low signals.

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Dimension drawing

8 BEKOMAT® 32

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6 Dimension drawingPos: 30 /Beko Technische D okumentati on/Technische D aten/M asszeichnung @ 0\mod_1184569815280_15098.doc @ 15135 @ 1 @ 1

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Function

BEKOMAT® 32 9

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7 FunctionPos: 33 /Beko Technische D okumentati on/Funkti on/BEKOMAT/BM Ablei tfunktion @ 0\mod_1183618031702_15098.doc @ 15101 @ @ 1

Via the inlet line (1) the condensate flows into theBEKOMAT 32 and accumulates in the housing (2).

A capacitive functioning sensor (3) continuously regis-ters the filling level and relays a signal to the electron-ic control as soon as the container is filled.

The pilot valve (4) is activated and the membrane (5)opens the outlet line to discharge the condensate (6).

When the BEKOMAT is empty, the outlet line is re-closed tightly in time before unnecessary compressed-air losses occur.

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Two LEDs show the individual operating states of theBEKOMAT 32 .

Ready to operate, voltage is applied.

In the event that the condensate discharge is dis-turbed, an alarm mode starts which is indicated byflashing of the red alarm LED.

Malfunction /alarm

Test of the valve function (manual drainage): Pressthe button for approx. two seconds.

Test of the alarm function (see below): Press the but-ton for at least one minute.

Do not use for permanent drainage.

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Function

10 BEKOMAT® 32

Switching sequence of the valve in the alarmmode

Alarm mode:

In the event that the BEKOMAT is not empty after oneminute, a trouble indication is released:

• The alarm LED flashes.

• The alarm relay switches over (the signal can bepicked off potential-freely).

• The valve opens every four minutes for 7.5 se-conds.

• When the malfunction has been eliminated, theBEKOMAT will switch back automatically into thenormal mode.

Possible trouble sources include :

• Mistakes during installation

• Dropping below the minimum pressure

• Excessive accumulation of condensate (excessload)

• Blocked / obstructed outlet line

• Extreme amount of dirt particles

• Frozen pipe workTrouble indication via a potential-free contact


Installation

BEKOMAT® 32 11

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8 InstallationPos: 38 /Beko Technische D okumentati on/Sicher hei t/Gefahr Druckl uft @ 0\mod_1184148143854_15098.doc @ 15121 @ @ 1

Danger!

Compressed air!



Measures:






Pos: 40 /Beko Technische D okumentati on/Sicher hei t/Vorsicht Fehlfunktion @ 0\mod_1214378096290_15098.doc @ 15237 @ 1 @ 1

Caution!





Measures:






Pos: 42 /Beko Technische D okumentati on/Sicher hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_15098.doc @ 15301 @ @ 1

Note

It is imperative to observe all hazard statements and warnings listed here.

Please also observe all regulations and notes regarding industrial safety and fire prevention at the place ofinstallation.

As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.

Do not use aggressive cleaners and improper devices such as high-pressure cleaners.

Please note that condensates may contain aggressive or harmful components. Therefore, skin contactshould be avoided.

Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, anddisposed of or processed properly.

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Installation

12 BEKOMAT® 32

Installation instructions:

• Only the displayed installation position of theBEKOMAT (3) is permissible. Never install in a hor-izontal or any other tilted position.

• Feed pipe (1) and ball valve (2) at least ½”.

• No filter or screen in the inlet line.

• Slope in the inlet line >1%.

• Use ball valves (2) only.

• Operating pressure: min. 12 psi, max. 230 psi.

• Short pressure hose (4) fixed on a pressure-resistant pipe.

• The required minimum pressure increases by0.44 psi per foot gradient in the discharge pipe (5).

• Discharge pipe (5) rising by max. 16.4 feet.

• Install manifold (7) ½" with a slope of 1%.

• Insert the discharge pipe (6) from the top into themanifold (7).

• Prior to the start-up, always carry out a leak testand verify the correct engagement of the controlunit.

Installation

BEKOMAT® 32 13

wrong correct

Pressure differences!

Each condensate accumulation point must be drainedseparately.

Continuous slope!

Avoid a water pocket when installing the feed pipe

Deflector area!

If drainage is to be carried out directly from the pipe,deflection of the air flow will be useful.

Ventilation!

If the slope in the inlet line is not sufficient or if anyother inflow problems occur, a venting line needs to beinstalled.


Electrical installation

14 BEKOMAT® 32

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9 Electrical installationPos: 46 /Beko Technische D okumentati on/Sicher hei t/Gefahr Netzspannung @ 0\mod_1184148186948_15098.doc @ 15122 @ @ 1

Danger!

Supply voltage!


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Measures:






BEKOMAT® 32 15

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Note:

Power supply connection:

1. Read the permissible mains voltage on the typeplate and make sure this voltage is observed.

2. At an AC supply, a reliably accessible separatormust be provided close-by (e.g. power plug orswitch), which separates all current-carrying con-ductors.

3. At a DC supply, only use a protective extra-low-voltage (PELV) in accordance with IEC 60364-4-41.

4. Carry out installation in accordance with VDE0100 / IEC 60364.

5. Observe the terminal assignment.

6. Do not install when the device is energised.

7. Unscrew the screw (1) and remove the upper partof the cover (2).

8. Unscrew the threaded cable connection (3) (ifthere is one), remove the plug and lead the cable(4) for the supply voltage through.

9. Connect the cable (4) with terminals KL1 (1.1 ...1.3) (5).

10.Install the cables as shown (see also terminalassignment in the following text).

11.Tighten the threaded cable connection (3) with aslightly sealing effect.

12.Put on the upper part of the cover (2) and tightenthe screw (1) fingertight.

13.Between the earth conductor/PE connection andthe piping, a potential difference is not admissible.If required, potential equalisation in accordancewith IEC 60364 / VDE 0100 must be provided for.

Connection of the potential-free contact and ofthe external test:

1. Selection of the suitable cable.

2. Connection to KL2 and KL3, as is shown on thefollowing page.

3. The installation steps are the same as for thepower supply connection.tenzialfreie Kontakt be-rührungsgefährliche Spannungen, so ist auchhierfür eine Trennvorrichtung, wie oben beschrie-ben, vorzusehen.

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16 BEKOMAT® 32

Terminal assignment AC version (supply voltage)

KL 1 KL 2 KL 3 • KL 1.1 L or N mains connection

• KL 1.2 N or L mains connection

• KL 1.3 PE mains connection

L = Outer conductor

N = Neutral conductor

PE = Protective earth conductor

1 2 3 2 3 4 1 2

phase/n

eutr

al

neutr

al/p

hase

eart

h/g

roun

d

norm

ally

clo

sed

com

mo

n

norm

ally

open

0V

exte

rnalte

st

1.1

1.2

1.3 2.2

2.3

2.4

3.1

3.2

Terminal assignment DC version (supply voltage)

KL 1 KL 2 KL 3 • KL 1.1 + 24 V

• KL 1.2 0 V

• KL 1.3 PE mains connection1 2 3 2 3 4 1 2

+24

V

neutr

al0

V

eart

h/g

roun

d

norm

ally

clo

sed

com

mo

n

norm

ally

open

0V

exte

rnalte

st

1.1

1.2

1.3 2.2

2.3

2.4

3.1

3.2

Terminal assignment of the potential-free contact and of the external test (AC and DC versions)

KL 1 KL 2 KL 3 Alarm / potential-free contact:

• KL 2.2 n.c.

• KL 2.3 com.

• KL 2.4 n.o.

n.c. - com. closed during malfunction or voltage breakdown(standby-current principle)

n.o. - com. closed during normal operation

Contacts KL 2.2 - 2.4 are potential-free.

External test / remote control:

• KL 3.1 0V

• KL 3.2 external test (IN1)

Contacts connected = test active = discharge

Contacts open = test inactive

Contacts KL 3.1 -3.2 are not potential-free.

1 2 3 2 3 4 1 2

+24

V

neutr

al0

V

eart

h/g

roun

d

norm

ally

clo

sed

com

mo

n

norm

ally

open

0V

exte

rnalte

st

1.1

1.2

1.3 2.2

2.3

2.4

3.1

3.2


BEKOMAT® 32 17

Note:

Between terminals KL 1.1 and 1.3. of the VCD devices and housings or condensate connections, there is nogalvanic isolation.

As regards tests, for example protective conductor tests in accordance with VDE 0701-0702 / IEC85/361/CD, it must be observed that there is only a connection for the establishment of a functional earthingbetween the touchable conductive parts of the device and the protective conductor base, and no protectiveconnection capable of carrying current.

The provided 24 VDC voltage must meet the requirements for protective extra-low voltages (PELV) in ac-cordance with IEC 60364-4-41.

Tighten the threaded cable connection with a slightly sealing effect.

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Electric diagramPos: 51 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc @ 15320 @ 1 @ 1

Control and maintenance

18 BEKOMAT® 32

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10 Control and maintenancePos: 53 /Beko Technische D okumentati on/Sicher hei t/Gefahr Druckl uft @ 0\mod_1184148143854_15098.doc @ 15121 @ @ 1

Danger!

Compressed air!



Measures:






Pos: 55 /Beko Technische D okumentati on/Sicher hei t/Gefahr Netzspannung @ 0\mod_1184148186948_15098.doc @ 15122 @ 1 @ 1

Danger!

Supply voltage!


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Measures:





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Caution!





Measures:






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BEKOMAT® 32 19

Note

It is imperative to observe all hazard statements and warnings listed here.

Please also observe all regulations and notes regarding industrial safety and fire prevention at the place ofinstallation.

As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.

Do not use aggressive cleaners and improper devices such as high-pressure cleaners.

Please note that condensates may contain aggressive or harmful components. Therefore, skin contactshould be avoided.

Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, anddisposed of or processed properly.

Pos: 60 /Beko Technische D okumentati on/Wartung/BEKOM AT/Wartung BM 31/32 s tand-alone @ 0\mod_1184332609733_15098.doc @ 15132 @ 1 @ 1

Maintenance recommendation:

Replace the service unit (5) after 6,400 operatinghours or max. two years:

1. Remove the control unit (1) by pressing the arrest-ing hook (2)

2. Unfasten BEKOMAT 32 from the outlet (3)

3. Remove the design shell (4) (where available)using a screwdriver (10)

4. Detach the service unit (5) from the tubing at theinlet by removing the union nut

5. or remove screws (6) from the elbow hose con-nector (7)

6. or unscrew screws (8) at the intermediate adapter(9) and remove the latter from the service unit bypulling it in a downward direction

7. Check whether or not the new service unit (5) goeswith the control unit (1)(model designation and color of the arrestinghook (2))

8. Installation of the new service unit (5) in reverseorder. Please consider the starting torque for thescrews (8) with 4...5 Nm.


20 BEKOMAT® 32

Installation of the control unit on the service unit:

1. Check whether or not the service unit (5) goes withthe control unit (1) (model designation and color ofthe arresting hook)

2. Check whether or not the sensor tube plate (14)with contact springs (13) is clean, dry and free fromimpurities

3. Introduce the sensor (12) into the sensor tube plate(14)

4. Hang the hook (15) of the control unit (1) in thesensor tube plate (14)

5. Press the control unit (1) against the service unit(5) and snap into place

Start-up subsequent to maintenance:

Always carry out prior to the start-up:

• Leak test of the screwed connector

• Control of the electrical connections

• Check of the correct engagement of the control unit


Troubleshooting and fault elimination

BEKOMAT® 32 21

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Symptoms Possible reasons Measures

LED does not light up

Supply voltage incorrect

Circuit board defective

Check voltage on the type plate

Check the connections and the supplyvoltage

Check the circuit boards for possibledamage

Test button pressed,but no condensate

discharge

Feed pipe and/or discharge pipeblocked or obstructed

Wear and tear

Circuit board defective

Service unit defective

Minimum pressure not reached

Maximum pressure exceeded

Check feed and discharge pipe

Check whether or not the valve opensaudibly (press the test button severaltimes for > 2 seconds)

Check the circuit board for possibledamage

Check the operating pressure

Condensate dischargeonly when the test but-

ton is pressed

Feed pipe without sufficient slope

Cross section not large enough

Condensate accumulation too high(surge)

Service unit extremely dirty

Install feed pipe with a slope

Replace the service unit

Device blows off con-tinuously

Service unit defective or dirty Replace the service unit


Elements and components

22 BEKOMAT® 32

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1 Screw 3.5 x 10

2 Upper part of the cover

3 Cord packing 2 x 352

4 Circuit board

5 Sensor

6 Lower part of the cover

7 Cable bushing

8 Cord packing 2.5 x 235

9 Service unit

10 Hose connector G¼

11 O-ring 20 x 2

12 Intermediate adapter

13 Screw M6 x 12

14 O-ring 14 x 1.78

15 Angle adaptor G½

16 Design shell


Recommended spare parts

BEKOMAT® 32 23

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Available sets of spare parts Contents Order number

Service unit 9, 11 XE KA32 101

Gasket kit 3, 8, 11*, 14* XE KA32 002

Design shell* 16* XE KA32 011

Connection adapter* 11, 12, 13, 14, 15 XE KA31 001

* Not for BEKOMAT 32 built-in

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14 AccessoriesPos: 71 /Beko Technische D okumentati on/Ersatzteile Zubehör/BEKOM AT/H altewinkel BM 31/32 SA @ 0\mod_1232368058757_15098.doc @ 15294 @ 1 @ 1

Available accessory sets Contents Order number

Mounting bracketsfor wall and base

1 Mounting bracket

2 Extension G ½ 20 long

XZ KA31 002SAP no. 4010105

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Available accessory sets Contents Order number

Outlet set

With a hose andinstallation material

Tubing piece 10x3x800Grommet 9-G½ MsHose clamp 12-22/9 A2

XZ KA10 003

SAP no. 2000045


Declaration of conformity

24 BEKOMAT® 32

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15 Declaration of conformityPos: 75 /Beko Technische D okumentati on/Zertifi kate/Er klär ung en/BEKOMAT 31-33-EG-Konfor mScan @ 0\mod_1184578256233_15098.doc @ 15138 @ @ 1


Declaration of conformity

BEKOMAT® 32 25

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BEKO TECHNOLOGIES GMBH

41468 Neuss, GERMANYTel: +49 2131 988-0www.beko.de

EC Declaration of Conformity

We hereby declare that the products indicated hereafter, in the delivered performance, comply with the stipu-lations of the relevant standards. This declaration only refers to products in the condition in which they havebeen placed into circulation. Parts which have not been installed by the manufacturer and / or modificationswhich have been implemented subsequently remain unconsidered.

Product designation: Condensate drainTypes: BEKOMAT 31, 32, 33Voltage options: 24VAC, 24VDC, 100VAC, 115VAC, 200VAC, 230VACPressure options: 0.8 - 16 bar operating pressureProduct description and function: Condensate drain for the electronically level-controlled

discharge of condensate in the compressed-air system.

Low-Voltage Directive 2006/95/ECHarmonised standards applied: EN 61010-1:2001 + Corrigendum 1:2002Year of CE labelling: 06 (BEKOMAT 31, 32)

09 (BEKOMAT 33)The devices with a supply voltage of 24VDC do not come under the scope of application of the Low-VoltageDirective.

EMC Directive 2004/108/ECHarmonised standards applied: EN 55011:2007 + A2:2007, Group 1, Class B;

EN 61326-1:2006:

Neuss, 9 May 2011 BEKO TECHNOLOGIES GMBH

p.p. Christian RiedelQuality manager

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=== Ende der Liste für Textmar ke Inhalt ===

26 BEKOMAT® 32

A

Accessories........................................................ 24

Accessory sets................................................... 24

Alarm mode........................................................ 11

Angle adapter..................................................... 23

B

Blows off ............................................................ 22

C

Circuit board....................................................... 23

Components....................................................... 23

Condensate discharge disturbed....................... 22

Control ............................................................... 19

Control unit......................................................... 20

D

Danger compressed air ........................... 4, 12, 19

Danger supply voltage ............................. 5, 15, 19

Data ......................................................................7

Declaration of conformity ................................... 26

Deflector area .................................................... 14

Degree of protection ................................ 5, 15, 19

Design shell ....................................................... 23

Dimension drawing ...............................................9

Dimensions ...........................................................9

E

Elbow hose connector ....................................... 20

Electric diagram ................................................. 18

Electrical data .......................................................7

Electrical installation .......................................... 15

Elements ............................................................ 23

Exclusion from the scope of application ...............6

Exclusion of a field of application..........................6

F

Failure ................................................................ 22

Fault clearance .................................................. 22

Fault diagnosis................................................... 22

Fault elimination................................................. 22

Feed pipe ........................................................... 14

Field of application................................................5

Filling level ......................................................... 10

Function ............................................................. 10

H

Hose connector.................................................. 23

I

Inlet line.............................................................. 10

Installation.......................................................... 12

Installation and operating instructions ..................4

Installations- und Betriebsanleitung..................... 4

Instructions, safety instructions............................ 4

Intermediate adapter .................................... 20, 23

L

LED does not light up......................................... 22

Lower part of the cover ...................................... 23

M

Maintenance....................................................... 19

Maintenance recommendation........................... 20

Malfunction......................................................... 22

Membrane .......................................................... 10

Mounting ............................................................ 12

N

No condensate discharge .................................. 22

O

Order number..................................................... 24

Outlet line ........................................................... 10

P

Piktogramme........................................................ 4

Pilot valve........................................................... 10

Pressure differences .......................................... 14

Proper use............................................................ 5

Protective extra-low voltages (PELV) ................ 17

Q

Qualified personnel .................................. 5, 15, 19

R

Recommended spare parts................................ 24

S

Safety instructions................................................ 4

Sensor................................................................ 23

Sensor tube plate ............................................... 20

Service measures .................................... 4, 12, 19

Service unit .................................................. 20, 23

Sets of spare parts ............................................. 24

Slope .................................................................. 14

Spare parts..................................................... 5, 24

Symbole ............................................................... 4

T

Technical data...................................................... 7

Trouble sources ................................................. 11

Troubleshooting ................................................. 22

U

Upper part of the cover ...................................... 23

V

Venting line ........................................................ 14

BEKOMAT® 32 27

W Water pocket.......................................................14

BEKOMAT® 32

Headquarter :

Deutschland / Germany

BEKO TECHNOLOGIES GMBH

Im Taubental 7

D-41468 Neuss

Tel.: +49 (0)2131 988 0

[email protected]

中华人民共和国 / China

BEKO TECHNOLOGIES (Shanghai) Co.Ltd.

Rm.606 Tomson Commercial Building

710 Dongfang Rd.

Pudong Shanghai China

P.C. 200122

Tel. +86 21 508 158 85

[email protected]

France

BEKO TECHNOLOGIES S.à.r.l.

Zone Industrielle

1 Rue des Frères Rémy

F- 57200 Sarreguemines

Tél. +33 387 283 800

[email protected]

India

BEKO COMPRESSED AIRTECHNOLOGIES Pvt. Ltd.

Plot No.43/1, CIEEP, Gandhi Nagar,

Balanagar, Hyderabad - 500 037, INDIA

Tel +91 40 23080275

[email protected]

Italia / Italy

BEKO TECHNOLOGIES S.r.l

Via Peano 86/88

I - 10040 Leinì (TO)

Tel. +39 011 4500 576

[email protected]

日本 / Japan

BEKO TECHNOLOGIES K.K

KEIHIN THINK 8 Floor

1-1 Minamiwatarida-machi

Kawasaki-ku, Kawasaki-shi

JP-210-0855

Tel. +81 44 328 76 01

[email protected]

Benelux

BEKO TECHNOLOGIES B.V.

Veenen 12

NL - 4703 RB Roosendaal

Tel. +31 165 320 300

[email protected]

Polska / Poland

BEKO TECHNOLOGIES Sp. z o.o.

ul. Chłapowskiego 47

PL-02-787 Warszawa

Tel +48 (0)22 855 30 95

[email protected]

Scandinavia

BEKO TECHNOLOGIES AB

Industrivägen 39

S-43361 Sävedalen

Tel +46 31 26 35 00

[email protected]

España / Spain

BEKO Tecnológica España S.L.

Polígono Industrial "Armenteres"

C./Primer de Maig, no.6

E-08980 Sant Feliu de Llobregat

Tel. +34 93 632 76 68

[email protected]

South East Asia

BEKO TECHNOLOGIES S.E.Asia (Thai-land) Ltd.

75/323 Romklao Road

Sansab, Minburi

Bangkok 10510

Thailand

Tel. +66 (0) 2-918-2477

[email protected]

臺灣 / Taiwan

BEKO TECHNOLOGIES Co.,Ltd

16F.-5, No.79, Sec. 1,

Xintai 5th Rd., Xizhi Dist.,

New Taipei City 221,

Taiwan (R.O.C.)

Tel. +886 2 8698 3998

[email protected]

Česká Republika / Czech Republic

BEKO TECHNOLOGIES s.r.o.

Mlýnská 1392

CZ - 562 01 Usti nad Orlici

Tel. +420 465 52 12 51

[email protected]

United Kingdom

BEKO TECHNOLOGIES LTD.

2 West Court

Buntsford Park Road

Bromsgrove

GB-Worcestershire B60 3DX

Tel. +44 1527 575 778

[email protected]

USA

BEKO TECHNOLOGIES CORP.

900 Great SW Parkway

US - Atlanta, GA 30336

Tel. +1 (404) 924-6900

[email protected]

Translation of the original manual/instructions.

Original instructions are in German

Subject to technical modifications without notice / errors accepted.

BM32_uc_manual_en-USA_2011_06

Printed in Germany

bm32 uc manual en-usa 2011 06

Documents

symbols4 bekomat

electrical installation

safety instructions

reliable condensate

english usinstructions

operating instructionspos

dear customer

scope of application