bmd-d0009 copyright © yokogawa electric corporation power industry solutions page.1 identifying...

Yokogawa Electric Corporation

BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>

Yokogawa Power Industry SolutionsNovember 24, 2004

Power Industry SolutionsPage.4


Power Market Demands

Protecting the environment Making power generation more efficient Remaining cost competitive

Our commitment is to help you succeed in meeting market demands

► Services► For Fossil Fired Power Plants

► For Gas Turbine Power Plants

““ ””



Fossil Fired Power Plants

Applications

Proof

Experiences Latest Fossil Fired Plant Customers

Liddell, Australia (4 x 500 MW, coal fired) TES4, Mongolia (4 x 420 t/hr, coal fired)

Stock YardWaste Water Ash Pond

Generator

SubstationTransformer& Switchgear

Transmission

Stack

Flue Gas Desulfurization

ElectrostaticPrecipitator

Boiler

Steam Turbine

Fuel

Water TreatmentCalcium

CarbonateFly Ash

* Click ► to see more details

► For Fossil Fired Power

Boiler Turbine / Generator Balance of Plant Flue Gas Desulfurization Fuel

Unit Control Systems

Plant Optimization- Emergency Shutdown

Summary



Gas Turbine Power Plants

Heat Recovery Steam Generator Turbine / Generator Balance of Plant Fuel Unit Control System

Applications

Proof

Experiences

SubstationTransformer& Switchgear

Trans-mission

Generator

SteamTurbine

Stack

GasTurbine

Heat recovery steam generator (HRSG)

Fuel Balance of plant

► For Gas Turbine Power

Latest Gas Turbine Power Plant Customers

BBE & BBG, Spain (800MW, w/LNG Terminal) AGL, Australia (200MW & 150MW)


Plant Optimization- Emergency Shutdown

Summary



Services

Solutions

Proof

Experiences Latest Simulator / Services Customers

Installation & Commissioning

Design & Engineering

Operation & Optimization

Maintenance & Upgrade

Revamp & Expansion

► For Services Plant Simulators

Operator Training

Plant Services GPE, Australia (5 MW, Biomass)

Tuas, Singapore (2 x 600 MW, Oil

Fired)


Summary



Latest Fossil Fired Plant Customers

Pucheng, China330MW, CS

Lianzhou, China250MW, CS

TES4 Phase2, Mongolia

1680t/h, CS 3000 w/simulator

Tuas Stage I, Singapore

1200MW(oil fired), Simulator

1100MW, CS 3000

Taichung, Taiwan

2000MW, CS 3000

Liddell, Australia

2640MW, CS 3000 w/simulator

Eraring, Australia

Pha Lai 2, Vietnam

600MW, CS 3000 w/simulator


Moselle, US70MW, CS 3000/UOI



Latest Gas Turbine Power Plant Customers

Termopernambuco,Brazil 520MW, CS 3000/UOI

Front Range, US480MW, CS 3000/UOI

Black Hills Energy, US130MW, CS 3000/UOI

Akenerji, Turkey130MW, CS 3000/UOI

BBE, Spain

800MW, CS 3000/UOI

TNP, Thailand

110MW, CS 3000

AGL Hallet Australia

200MW, CS 3000/UOI 150MW, CS 3000/UOI

AGL Somerton, Australia

UTE-Juiz de Fora, Brazil

100MW, CS 3000/UOI

TermoNorte, Brazil520MW, CS 3000/UOI




Latest Simulator / Plant Services Customers

Simulator@Wallerawang

Wallerawang, Australia

500MW, Simulator & Training

Perceptual Licence

Operation/maintenance support,

O&M manuals

Operator training w/ plant simulators

Commissioning management &

PTW

: Simulators: Services

Stapylton, Australia

15MW, O&M

Pha Lai 2, Vietnam



Tuas Stage I, Singapore

Yonghung, Korea

800MW super-critical unit, Simulator & Training

► For Services



Success Story: Operation Quality Improvement (1/4)

Customer Challenges– Modernize the 540MW coal fired power plant and reduce environmental pollution

caused by ineffective combustion control.

– Eliminate frequent equipment failures caused by outmoded design and lack of spare parts.

– Execute this project without the original construction documents.

Location: Ulaanbaatar, MongoliaOutput/fuel: 4 x 420 t/hr, coal firedOwners: Thermal Power Plant 4 companyOperation Dates: 1998Project type: I&C replacementBoilers: Barnual Boiler Factory, RussiaSteam turbines:Leningrad/Sankt Peterburg/Turbine Factory

Location: Ulaanbaatar, MongoliaOutput/fuel: 4 x 420 t/hr, coal firedOwners: Thermal Power Plant 4 companyOperation Dates: 1998Project type: I&C replacementBoilers: Barnual Boiler Factory, RussiaSteam turbines:Leningrad/Sankt Peterburg/Turbine Factory

TES-4, the largest power station in Mongolia, selects Yokogawa for its plant modernization project, successfully improving plant availability and operation efficiency.

Results– The modernization project for the first four boilers completed with Yokogawa

taking the full responsibility for the I&C replacement from engineering to commissioning service/operator training.

– Improved boiler efficiency dynamically resulting in stable power supply.




Seeing is believing. Whatever beautiful things sales people say, I will not believe until I see them at work. When we experienced the plant trip*, I learned what makes Yokogawa different from others. I admire their

sincerity and devotion toward customers.

The head of the 4th Power Plant, Ulaanbaatar

Seeing is believing. Whatever beautiful things sales people say, I will not believe until I see them at work. When we experienced the plant trip*, I learned what makes Yokogawa different from others. I admire their

sincerity and devotion toward customers.

The head of the 4th Power Plant, Ulaanbaatar

””

““

*Referring to his experience with Yokogawa during a plant trip in Oct. 2001. Yokogawa immediately sent out an engineer and stationed him at the site until the operation became stable. Further investigation found old plant instruments as the cause of the failure, not any products Yokogawa supplied.

The customer is now proceeding to modernize the remaining four boilers, again choosing Yokogawa as the automation partner.

*Referring to his experience with Yokogawa during a plant trip in Oct. 2001. Yokogawa immediately sent out an engineer and stationed him at the site until the operation became stable. Further investigation found old plant instruments as the cause of the failure, not any products Yokogawa supplied.

The customer is now proceeding to modernize the remaining four boilers, again choosing Yokogawa as the automation partner.

Testimonial (2/4)




Increased Electricity Supply (3/4)

1200

1250

1300

1350

1400

1450

1500

1550

1600

1650

1995 1996 1997 1998 1999 2000 2001 2002

After the 1998 revamping, power output showed a definite increase

13151315 14111411 13851385 13871387 14701470 15261526

Unit: MWhUnit: MWh

Reference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power PlantReference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power Plant

15531553 16041604




Reduced Plant Malfunctions (4/4)

0

5

10

15

20

25

30

1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002

Emergency situation Stoppage of unit Explosion

Unit: number of incidentsUnit: number of incidents

After the 1998 revamping, plant malfunctions showed a definite decrease

Reference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power PlantReference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power Plant


*Note: The graph represent all units including the remaining four units the customer is now proceeding to modernize. *Note: The graph represent all units including the remaining four units the customer is now proceeding to modernize.



Success Story : Plant Control Evolution (1/2)

Customer Challenges– Underwent technology upgrade to improve operating reliability and performance.

– Change over to the new system during only 8 week outages.

– Adapt modern technologies yet with minimum structural or design changes.

Location: New South Wales, AustraliaOutput/fuel: 2000 MW (4 x 500 MW), coal firedOwners: Macquarie Generation, AustraliaOperation dates: 2002-2005Project type: Instrumentation & control (I&C) system replacementBoilers: CESO, Canada (CE design)Steam turbines: English Electric, UK

Location: New South Wales, AustraliaOutput/fuel: 2000 MW (4 x 500 MW), coal firedOwners: Macquarie Generation, AustraliaOperation dates: 2002-2005Project type: Instrumentation & control (I&C) system replacementBoilers: CESO, Canada (CE design)Steam turbines: English Electric, UK

Macquarie Generation, Australia’s largest electricity producer, successfully upgrade its approximately 30-year-old Liddell Power Station, taking advantage of Yokogawa’s cost-effective solutions.

Results– The unit has been successfully retrofitted, gaining much greater control platform

stability and reliability.– Improved process control at minimum cost with the existing system equipment

fully optimized.




I&C Replacement Without Expensive Structural or Design Changes- To guarantee the customer a cost-effective solution, Yokogawa's efforts were

focused on optimizing the use of existing system equipment.

- For example...• New termination boards were added to existing cabinets and wired to

existing field cabling to minimize disturbance.• Operator interface was smoothly migrated to the new screen-based one

with a minimum of hard wired interface remaining.

New control room

Plant Control Evolution @ Minimum Cost (2/2)




Success Story : Stable Energy Supply (1/5)

Customer Challenges– Build a 800-MW gas fired combined cycle power station (BBE) and a LNG

regasification plant (BBG) to achieve a stable supply of gas and electricity for Spain.

Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company

Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company

BBE & BBG plants, a combined cycle power plant and a LNG regasification plantrealized stable energy supply leveraging Yokogawa’s field-proven control solutions.

Results– Each plant has been operated with high availability. Yokogawa’s field-proven

CENTUM CS 3000 distributed control system contributes to the entire plant’s high availability by offering a high degree of redundancy.

– At the BBE power station, with its Unified Operator Interface (UOI), CENTUM CS 3000 enables the seamless operation of multivender control systems for turbine, Heat Recovery Steam Generator（ HRSG), Balance of Plant (BOP) and electrical.




““

””

Testimonial (2/5)

We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS

controls use the same HMI system as the turbine and electrical control system, and there is no need for a

dedicated communication gateway and separate screens. This significantly reduces the engineering time

and costs.

The engineer of Spanish engineering companySiemsa Notre S.A

We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS

controls use the same HMI system as the turbine and electrical control system, and there is no need for a

dedicated communication gateway and separate screens. This significantly reduces the engineering time

and costs.

The engineer of Spanish engineering companySiemsa Notre S.A




Unified Operation of Multivender Control Systems (3/5)

Yokogawa CENTUM CS 3000 / UOI enables turbine system HMI environment to fully embrace HRSG/BOP process and electrical control systems as well

Unified Operator Interface (UOI)Unified Operator Interface (UOI)

Electrical Control by another venderElectrical Control by another vender

GTG1

Mark

VI

Mark

VI

Mark

VI

GTG2 STG

FC

S

FC

S

FC

S

FC

S

PLC

HRSG1 HRSG2 STG BOP

Ethernet

UOI Viewers(CIMPLICITY)

HRSG & BOP Control by Yokogawa

HRSG & BOP Control by Yokogawa

Turbine Control by General Electric Company


CIMPLICITYServers

CIMPLICITYServers

CIMPLICITYServers

UOI UOI UOI UOI

• No need for communication gateways and cross-system communications• No duplicated HMI

• No need for communication gateways and cross-system communications• No duplicated HMI




Unified Operation of Multivender Control Systems (4/5)

Integrated alarmwith original time stamp

Integrated alarmwith original time stamp

Navigation buttons- Direct access to the entire plant graphics

Navigation buttons- Direct access to the entire plant graphics

Unified operation- Common look & feel format- Integrated data display


TurbineTurbine

HRSG/BOPHRSG/BOP

ElectricalElectrical

Seamless Operation of the Entire Plant




Complete Solutions for the Energy Supply Chain(5/5)

Exploration Processing

ShippingTerminalPower Plant

Pipelines

Supporting the total energy supply chain – upstream and

downstream




Success Story: Fast-track Execution & Remote Operation (1/2)

Customer Challenges– Construct two peak power stations on a fast-track schedule to meet high

electricity demand in the following summer(2002).– Remotely operate as many as 16 turbines in Hallett & Somerton plant

sites from an existing control center in Melbourne.

Location: Hallett, South Australia & Somerton, Victoria, AustraliaOutput/fuel: 150MW, 200MW, gas firedOwners: AGL Power Generation, AustraliaOperation dates: 2002Project type: Greenfield siteGas turbines: General Electric Company

Location: Hallett, South Australia & Somerton, Victoria, AustraliaOutput/fuel: 150MW, 200MW, gas firedOwners: AGL Power Generation, AustraliaOperation dates: 2002Project type: Greenfield siteGas turbines: General Electric Company

AGL Power Generation successfully completed two fast track projects, enabling remote operation of its peak power stations by Yokogawa’s Unified Operator Interface solution.

Results– In close cooperation with Yokogawa’s factory in Singapore, Yokogawa

Australia supplied fully engineered control systems on schedule (within 3 months of the initial order).

– Yokogawa’s new concept DCS, CENTUM CS 3000/Unified Operator Interface(UOI) whose HMI is a SCADA based design fully supported the customer requirement for remote operation.




Adelaide

Australia

Somerton

Hallett

Melbourne

Remote Operation & Control (2/2)

Remote control & operation from an existing control center in Melbourne– The control platform in the CENTUM CS 3000/UOI is the GE Fanuc CIMPLICITY

Human Machine Interface (HMI) system, which fully integrates the controls for the turbine and heat recovery steam generator and balance of plant auxiliaries.

– The CIMPLICITY HMI used in the UOI is a SCADA based design that fully supports the customer's requirement for remote operation capability.

Control center in the City of Melbourne (900km away from the Hallett site!!)

AGL SomertonAGL Hallet




Success Story : Enhance Plant’s Workforce (1/3)

Customer Challenges– Construct two 600 MW units at greenfield site as scheduled.

– Ensure economic and safe operation.

Location: Tuas, SingaporeOutput/fuel: 1200 MW (2×600 MW), oil/gas firedOwners: Tuas Power Pte Ltd, SingaporeOperation dates: 1999Project type: Greenfield siteBoilers: Babcock-Hitachi, JapanSteam turbines: Hitachi, Japan

Location: Tuas, SingaporeOutput/fuel: 1200 MW (2×600 MW), oil/gas firedOwners: Tuas Power Pte Ltd, SingaporeOperation dates: 1999Project type: Greenfield siteBoilers: Babcock-Hitachi, JapanSteam turbines: Hitachi, Japan

Stage one of Tuas Power Station equipped with the largest steam generator in Singapore realized smooth and safe operation, supported by Yokogawa’s total solutions

Results– The plant successfully entered commercial operation on schedule with Yokogawa

handling overall I&C replacement from engineering to commissioning service/operator training in part.

– Yokogawa’s operator/engineer training on a full replica simulator has significantly raised the skill levels of the highly motivated plant’s workforce.

– Control room designed by Yokogawa has realized good operation environment, reducing risk of operator errors and facilitating smooth control.

► For Services



Testimonial (2/3)

Tuas A Power Station Stage-I 2x600 MW Oil fired, Unit #1 was put into commercial operation in March 1999 and Unit

#2in December 1999.

17th October 2002,

The system has been running satisfactory with no major fault and Yokogawa Service has been excellent.

Lim Kong Puay

General Manager (Operations)

Tuas Power Limited

Tuas A Power Station Stage-I 2x600 MW Oil fired, Unit #1 was put into commercial operation in March 1999 and Unit

#2in December 1999.

17th October 2002,

The system has been running satisfactory with no major fault and Yokogawa Service has been excellent.

Lim Kong Puay

General Manager (Operations)

Tuas Power Limited

””

““► For Services



Central Control Room Design by Yokogawa- Ergonomic design realized good operation environment

Full Replica Plant Simulator- Enabled a comprehensive operator training, reproducing any training scenario from usual operation to plant malfunction.

Plant Simulator & CCR Design by Yokogawa (3/3)

► For Services



Success Story : Operation & Maintenance Services (1/2)

Customer Challenges– Open the first biomass power plant in Australia that converts household

green waste such as mulch and tree clippings into electricity using GPE’s Fluidized Bed Boiler (FBC) technology.

Location: Queensland, AustraliaOutput/fuel: 5 MW, green wasteOwners: Green Pacific Energy Ltd.(GPE) Operation date: 2004Project type: Greenfield site

Location: Queensland, AustraliaOutput/fuel: 5 MW, green wasteOwners: Green Pacific Energy Ltd.(GPE) Operation date: 2004Project type: Greenfield site

Green Pacific Energy Ltd. successfully operates Australia’s first biomass power plant by green waste, while Yokogawa is being fully entrusted with the operation and maintenance of the plant.

Results– The plant successfully generates environmental friendly energy for

4,000 homes in Queensland, Australia, controlled by the Yokogawa CENTUM CS1000.

– TechComm Simulation, a wholly owned Yokogawa subsidiary, provides a complete operation and maintenance services to the plant resulting in plant’s safe operation.

► For Services



””““ The completion of Australia’s first household green waste to

energy plant was a significant milestone for the company, and a watershed for the renewable energy sector in Australia. The

agreement with Yokogawa is a key strategic development for us, providing a valuable partnership with a truly global industry

support company.

Mr. Alfred Wong, Chairman and Chief Executive Officerof Green Pacific Energy Ltd., Australia

Testimonial (2/2)

► For Services



Boiler (1/2)

Feed Water

- Quality Analysis (pH, Conductivity, DeO2)

- Boiler Feed Pump (Lub. Oil & Winding Temp)- Heater Level

Steam Boiler- Metal Temp.

- Furnace TV

Boiler



Feed Water Press.

- Feed Water Temp. Feed Water Flow

Drum Press

Drum Level - Drum Level Monitoring- Drum Water Temp

Boiler Feed Pump(Vibration)

Metal Temp. (Data Acquisition)

Steam Press. Steam Flow

Spray Press.- Steam Temp

Spray Flow- Spray Temp.

- Conductivity Analysis



Boiler (2/2)

Boiler

Flue Gas Combustion Air



Furnace / Flue Gas Draft

Flue Gas Flow- Furnace / Flue Gas Temp.

O2 Analysis NOx Analysis SO2 Analysis Dust Monitoring

Induced Draft Fan (Vibration)- Induced Draft Fan (Lub. Oil & Winding Temp)

- Gas Recirculation Fan (Lub. Oil & Winding Temp)

Gas Recirculation Fan (Vibration)

Air Press. Air Flow

- Air Temp. O2 Analysis

Forced Draft Fan (Vibration)

- Forced Draft Fan (Lub. Oil & Winding Temp)



Turbine / Generator

GeneratorSteam Turbine

Steam Turbine Generator

Hydrogen Purify Monitoring

Electrical- Power Monitoring

Make-Up Water



Vibration

Steam Press. Condenser Vacuum

Condenser level

Heater level

- Lubricant Oil Temp. - Winding Temp. Winding Temp

(Data Acquisition)

SCADA

pH Analysis

Water Press.- Conductivity Analysis

Water Flow Deaerator Press. Deaerator Flow

Deaerator Level

Pure Water System Diagnosis



Balance of Plant

Waste Water

Calcium Carbonate

Fly Ash

Ash Pond Stock Yard

Water Treatment

Ash Handling

Coal Handling

- Yard Monitoring- Yard Temp. Monitoring

Water Treatment Instrument Air

Cooling Water


Press.- Temp.

Press. Flow- Temp.- pH Analysis- Conductivity Analysis

Press. Compressor Monitoring (v

ibration)- Compressor Monitoring(Lub. Oil Temp.)

Press. Flow- Temp.



Flue Gas Desulfurization (FGD)

FGD

Flue Gas Absorber

- pH Analysis

Limestone

Gypsum Oxidation

Waste Water



Draft- Temp.

Flue Gas Fan Monitoring (Vibration)- Flue Gas Fan Monitoring (Lub. Oil & Winding Temp)

SOx Analysis

Tank Level

Press. Flow.- Tank / Pit Level

Slurry Flow- Slurry pH

Press. Flow.

- Temp.

Press. Flow.

- Temp. - pH Analysis- ORP Analysis



Fuel

Coal

- Coal Flow (Mill Outlet)- Mill Tempering- Mill Lubricant

Oil Gas

Fuel


Mill Press.

Tank Level Oil Press.

- Oil Temp. Atomizing Steam Press. Oil Line Leak Check Steam Trace

Gas Press. Gas Flow

Gas Line Leak Check - Gas Temp.

Gas Chromatograph



Heat Recovery Steam Generator

Stack

Heat Recovery Steam Generator

Feed Water

Boiler

Steam Flue gas



Feed Water Press.

- Feed Water Temp. Feed Water Flow

Drum Press

Drum Level - Drum Level Monitoring- Drum Water Temp

Boiler Feed Pump(Vibration)

- Quality Analysis (pH, Conductivity, DeO2)

- Boiler Feed Pump (Lub. Oil & Winding Temp)- Heater Level

- Metal Temp. Metal Temp.

(Data Acquisition)

Furnace / Flue Gas Draft

Flue Gas Flow- Furnace / Flue Gas Temp.

O2 Analysis

NOx Analysis

SO2 Analysis

Dust Monitoring

Steam Press. Steam Flow

Spray Press.- Steam Temp

Spray Flow- Spray Temp.




Turbine / Generator

Generator

GasTurbine

SteamTurbine

Gas Turbine

Generator

Electrical

Steam Turbine Make-Up Water



Vibration

Steam Press. Condenser Vacuum

Condenser level

Heater level

- Lubricant Oil Temp. pH Analysis

Water Press.- Conductivity Analysis

Water Flow Deaerator Press. Deaerator Flow Deaerator Level Pure Water System Diagnosis

Hydrogen Purify Monitoring- Winding Temp. Winding Temp

(Data Acquisition)

- Power Monitoring SCADA

Vibration- Lubricant Oil Temp.



Balance of Plant

Balance of plant

Water Treatment Instrument Air Cooling water► For Gas Turbine Power

Press. Flow

- Temp.- pH Analysis


Press. Compressor Monitoring

(vibration)

- Compressor Monitoring(Lub. Oil Temp.)

Press. Flow

- Temp.



Fuel

Fuel

Oil Gas► For Gas Turbine Power

Tank Level Oil Press.

- Oil Temp.

Gas Press. Gas Flow

Gas Line Leak Check - Gas Temp.



Power Plant Simulators

High Fidelity, Full Replica Simulators– >99% steady state, >95% dynamic state– Cover the entire power plant, no matter whose control system the plant deploys.

Customized, Hands-on Training– Being trained on the simulator, operators can become familiar with all aspects of

operating the complex power plant before running the real plant.

Plant Operation Optimization– The simulator’s capability to reproduce plant behavior can be utilized to identify

modifications to operating procedures and to optimize plant operation.

Reduced Risk and Time in Commissioning– Conducting control loop testing and tuning on the simulator keeps risk to a

minimum and ensures smooth plant commissioning process.

Sample Plant Simulators and Screen

► For Services



Operator Training Services– Training Needs Analysis– Operator Aptitude Testing– Self-paced Training Programs– PTW Training– Operator Competency Assessment– Plant Operations Certificate

Engineering Services– Project Management– Simulator Design, Development, Installation, and Training– Procedural Development and Training– Process Analysis– Control Optimization– Plant Commissioning– DCS Configuration

Power Plant Services

Operation and Maintenance Services - Taking over plant operations after plant commissioning - Identifying and organizing the best local operating team through the use of aptitude tests - Provision of operation and maintenance training including safety and permit to work (PTW) modules - Assessment of the local operating team's competency level - Mentoring and skill transfer from TechComm operations staff to local operators - Plant hand over to local operations staff in a minimum time frame

► For Services



Challenge– High accuracy under actual application conditions

• Very high shock – water hammer– Emanating from a quickly closing valve

• Temperature change : -10 to 50℃• Static Pressure change: 0 to 350kgf/cm2

Solution– Dp Harp EJA/EJX130A, high static / differential pressure

transmitter

Feedwater Flow Measurement

Static Pressure and Temp. Effect (Zero Error)

Error

(%)

Static Pressure (kgf/cm2)4203152101050

0.3

0.2

0.1

0

-0.1

-0.2

-0.3

Range: 10000 mmH2O, Capsule: M Capsule

Temp.

80℃

-25℃

23℃

Model EJA130A-DM

EJA EJX



More(EJX series)



Spray Flow Measurement

Challenge– High durability against water hammer shock

Solution– Dp Harp EJA / EJX, high static / differential pressure

transmitter

Input / Output Characteristics Before & After the Water Hammer Test

EJAEJX

Model EJA110A-DM

Range: 0-10000 mmH2O

Before

Before

0.1

0

-0.1

Error (%)

0 5０ 100Input (%)

AfterAfter

0.1

0

-0.1

Error (%)

0 5０ 100Input (%)



More(EJX series)



Static pressure (MPa)

Temperature(deg C)

Over pressure (MPa)

85-40

25

25

Drum Level Measurement

Challenge– High stability under large static pressure change

• Very high static pressure• Small measuring span (Small ΔP)

Solution– Dp Harp EJA/EJX guaranty 0.1% stability for 10 Years

Under all conditions

Enjoy Maintenance Free

Operation!

Competitor’s - long term stability

Under limited conditions

EJA EJX



More(EJX series)



Limestone Slurry Flow Measurement (1/2)

Challenge– Short life expectancy due to the abrasiveness of the slurry

• The use of non-retained liners and electrodes that expose their seal to the process fluid/slurry make the meters prone to fail.

– Increased slurry noise• The limestone or gypsum collides with the electrode.

Solution– ADMAG AXF magnetic flowmeter

Limestone Slurry Feed

Tank

Boiler

Air

Air Heater

Precipitator

Induced Draft Fan

Wet Scrubber

Calcium sulfur to Gypsum slurry

facility

Stack

Pumps

Pulverized Coal

ADMAG AXF




Limestone Slurry Flow Measurement (2/2)

Excellent performance in slurry application!– Enhanced Dual Frequency Excitation realize stable & accurate measurement in

slurry application

Fluid: water＋ Zinc beadDamping: 3sec

Measurement Flow: 220L/min (58.1 gal/min)

Nominal size: 50mm (2 inch)

12.5%

1 minute

Competitors A (Japan) Slurry-resistant type

AXFAXF　　 StandardStandard 　　 Dual Dual Frequency ExcitationFrequency Excitation

ADMAG CA

AXFAXF 　　 Enhanced DualEnhanced Dual Frequency ExcitationFrequency Excitation

Competitors B (Germany) Slurry-resistant type

Flow Span: 240L/min (63.4 gal/min)


More(ADMAG AXF)



Boiler Combustion Monitoring (1/2)

Challenge– Optimize boiler combustion– Reduce NOx emission

Solution– Yokogawa zirconia oxygen analyzer ZR402G/ZR22G or multi-

channel zirconia oxygen analyzer AV550/ZR22G optimizes boiler combustion by measuring the oxygen concentration in exhaust gas.

1.10 1.301.0 1.02Excess air ratio

Insufficient air

Smokey

High excess air ratios

NOx & SOx increaseMinimum pollution

Low excess air ratio

Energy loss

Heat efficiency

Heat loss

Optimum Combustion

Zone

ZR402GConverter

ZR22GProbe

AV550GAveragingConverter





Boiler Combustion Monitoring (2/2)

AV550/ZR22G Multi-Channel Oxygen Analyzers– Consistent reliability & practical performance

• Handles input of up to 8 oxygen detectors• Full color touch screen• Multiple display modes shows average data, single detector or all detector

gas concentrations • Failed, in calibration, or alarming, detectors are automatically excluded

from average calculations. • Redundant system using multiple CPUs • Automatic or manual type calibration methods

– Minimize plant down time• “Hot swap” of channel cards so the analyzer remains on line while

maintenance is performed

Duct A Duct B

AV550GAveraging Converter

ZR22GProbe



More(ZR402G)



Generator Hydrogen Purity Monitoring

Challenges– Hydrogen is used as a cooling medium for generators.– Air infiltrating the hydrogen gas used in cooling can cause a violent explosion.– As the hydrogen purity decreases, generator operating costs increase.

GD40GD402

Solution– Yokogawa

GD402/GD40 gas density meter monitors hydrogen purity of hydrogen-cooled turbine generators ensuring optimum purity level and safe, efficient operation.

Collector side

H2 distribution piping

Hydrogen-cooled generator

Turbine side

CO2 lineEmergencyout vent

Flow meterPressure regulating valve

Regulator

H2 gas cylinders CO2 gas cylinders

Air out

Regulator

Filter Filter

FilterGD402

GD40



More(GD402G)



Flue Gas Analysis

Challenge– Continuous emissions monitoring to meet air pollution control

Solution– Yokogawa IR400 infrared gas analyzer

Boiler

Electrical precipitator Stack

IR400

Features– Measure up to five components, NOx, SO2, CO, CO2, O2– Hardly affected by interference from other gases– Equipped with abundant functions– Large, easy-to-see LCD unit– 19 inch rack mount structure





Dust Monitoring (1/2)

Challenge– Continuous emissions monitoring to meet air pollution control

Solution– DT 400 dust monitor using the triboelectric principle enables

continuous on-line monitoring of the dust concentration.

Boiler

Electrical precipitator

Stack

DT 400





Dust Monitoring (2/2)

Superb reliability and maintainability– Triboelectric principle enabling easy installation and maintenance – Minimal fluctuation in the output due to dust deposition or duct deformation

Dust

Light source

Light receiver

• Unable to measure once the window glass gets dusty

Light source

Light receiver

• Unable to measure once the duct gets deformed

Optical Principle

DT400

• Able to measure even if the duct gets deformed

Dust

DT400

• Able to measure even if the probe gets dusty

Triboelectric Principle





Pure Water pH Measurement (1/2)

Challenge– Problems with reference junction potentials

• Due to the water with high purity, pH value would be changed even if a little air or KCl from electrode is mixed.

– Error in pH measurement• Sample has almost no electrolytic conductivity• Slow glass electrode response• Surface static changes

Solution– PH8EHP pH electrode & PH8HH holder

provide accurate & reliable pH measurement inhigh-purity water!

PH8EHPpH electrode

PH8HHholder





Pure Water pH Measurement (2/2)

PH8HHholder

Junction

Glass electrode

Sealedmetal box

Sealed by Metal Panels– Prevent the sample from mixing

the air, eliminating any sensitivity to changes in sample

Lowly-Placed Junction– Junction placed below the glass

electrode prevents the glass electrode membrane from being contaminated by KCL

Volume Reduction– Relatively small volume of the

sample resulting in improved response time





Pure Water System Diagnosis

Challenge- Maintenance for Reverse Osmosis (RO) module.

• Data logging, HMI for data acquisition and display, full usage of RO membrane lifetime to reduce maintenance cost

Solution- RO Diagnosis using network-based

control system, STARDOM: “eCUBE aqua”

Remote monitoring

embedded Web server

TIME

PER

FOR

MA

NC

E

CURRENT

Days to next

cleaning

LimitApproximated linear line

RO equipmentSTARDOM

Field control junction

Datastorage

HMI

Network (LAN, WAN)

Data acquisition and long-term data

storage for five years

RO diagnosis forecast for

suitable cleaning time



More(STARDOM)



Distributed Control System (1/3)

Challenges– The automation technologies required for turbine control and HRSG/BOP

control being very different, integration of two world requires a large amount of engineering effort.

– Operators needed to master the operation of two control systems.

* HRSG: Heat Recovery Steam Generator, BOP: Balance of Plant

Configuration PC

Unit Data Highway for Mark VI

CIMPLICITY Servers

SPEEDTRONICMark VI / V(for Steam

Turbine)

Turbine HMI



SPEEDTRONICMark VI / V

(for Gas Turbine)

CENTUM CS3000 FCS(s)(for HRSG)

CENTUM CS3000 FCS(s)(for BOP)

HRSG/BOP Control by Yokogawa


CENTUM CS3000 Builder PC

Cross-system communications

Communication Gateway

Duplicatedturbine graphics

Duplicated HMI

Modubus or other protocol

Control Bus (V net)





Unit Data Highway for Mark VI Control Bus (V net)

CENTUM CS3000 FCS(s)(for HRSG)

CENTUM CS3000 FCS(s)(for BOP)

UOI Server(s)(CIMPLICITYServer)

CENTUM CS3000 Builder PC

SPEEDTRONICMark VI / V(for Steam

Turbine)

SPEEDTRONICMark VI / V

(for Gas Turbine)

Configuration PC

Unified Operator Interface (UOI)Unified Operator Interface (UOI)

UOI UOIUOIUOI UOI

Ethernet

Data/Message fromHRSG/BOP Project

Data/Message fromTurbine Project

CIMPLICITY Servers





UOI viewers(CIMPLICITY)

Solutions– Yokogawa CENTUM CS 3000/UOI enables General Electric Company’s turbine system

HMI environment to fully embrace HRSG/BOP process control systems as well.► For Gas Turbine Power




Benefits– Unified Operation

• All of the actions required for the operation, management, and maintenance of turbines, HRSG and BOP can be carried out from a single operator interface.

• No need for operators to master the operation of multiple systems.

– Streamlined Duplication-Free Engineering• Engineering-free direct import of the General Electric Company’s turbine

control system HMI graphics. • No need for communication gateways, cross-system communications and

duplicated turbine graphics

Turbine display HRSG/BOP display

Integrated AlarmWith Original Time StampIntegrated AlarmWith Original Time Stamp

Navigation Buttons- Direct Access To The Entire

Plant Graphics

Navigation Buttons- Direct Access To The Entire

Plant Graphics






Summary

…to help you keep achieving operational excellence…► For

Fossil Fired Power


► For Services

DPharp EJX series

> Less blind spots

enabling reliable & accurate measurement even under ultra critical power application

CS 3000 & UOI

> Fewer surprises

Unified operation of the entire plant from a single operator interface.

Plant Simulators & Services

> Free of bottlenecks

Secure faster commissioning and safe operation reducing delays or lost opportunities



Thank You



Appendix



System1100/ NuclearYokogawa Start with Foxboro Products

- Kansai/Mihama #1&2, - Takahama #1

- First Control System made in Japan Kyushu/Genkai #1, Kansai/Takahama #2

- First Reactor Control & Protection System made in Japan

Kansai/Mihama #3, Shikoku/Ikata #1

First System madein Japan called EBS Electric Control System

Develop Modular Card Type Controller for Nuclear

- Kyushu/Sendai #1&2 - Hokkaido/Tomari #1&2

- Kyushu/Genkai #1& 2 - Kansai/Mihama #1, 2&3

YS80 / NuclearI Series / Nuclear

CENTUM-XL/ZN /Nuclear

- Kyushu/Genkai # 3 & 4

DCS for Reactor Control SystemNuclear PowerNuclear Power

System1100 (Analog Module System) for Thermal Power Plant

- Delivery start for Utility Power Plant- ABC/ APC/ FGD

CENTUM

CENTUM CS3000

CS3000/UOI

(Kuwait, S'pore, Shanghai...) (Makiminato, Mikuni, Shinagawa,Yokkaichi ... )- Boiler Subloop/Turbine Subloop

- NEGAC GT control

CENTUM for Power- Higashiogishima LNG, Kawasaki/ Goi APC , Futtsu LNG

- DCS for Power application (TEPCO/Kawasaki,Goi,Higashi Ogishima,Futtsu ) APC/ LNG Station- CRT Ope. applied for (EPDC/Ishikawa) FGC<Flue Gas Conditioning>- FGC.system(KyushuEPCO/Reihoku, Kokuriku/Nanao)- India Karnataka 210MW and others- China Weihe 300MW and others- Singapore SERAYA 250MWx3 TUAS 500MWx2 and others- Pakistan Jamshoro 200MW- Australia Channel Island 186 MW CC with Mark IV- Australia Wallarawang 500 MW x2- Taiwan Hsin Yu CC 150MW - Japanese IPP projects a lot

Thermal PowerThermal Power‘ 60 ‘ 65 ‘ 70 ‘ 75 ‘ 80 ‘ 85 ‘ 90 ‘ 95 ‘ 00

Installedover 800 Systems

Yokogawa Power Business History



► For Services



The tools & services that bring it all together

Design and Engineering

VigilantPlant = the clear path to operational excellence

Installation andCommissioning

Operation andOptimization

Maintenanceand upgrade

Revamp andExpansion

Production Management

Asset Management andOperational Efficiency

Production Control andSafety Management

Data Acquisition andLogic Control

Analysis and Quality Control

Sensing and Actuation

pla

nt-

wid

e in

teg

rati

on

life-cycle optimization

Measu

reC

on

trol

Op

tim

ize

ER

P



► For Services



Measure - feature products

Sensing and Actuation– DPharp EJX series Differential Pressure & Pressure Transmitters– ADMAG AXF Magnetic Flowmeter

Analysis and Quality Control– EXA GD402 Multi-Mode Oscillation Gas Density Analyzer– EXAxt ZR402G Zirconia Oxygen Analyzer– GC1000 Mark II Process Gas Chromatograph





Control - feature products

Data Acquisition and Logic Control– DX100 / DX200 / CX1000 / CX2000 / DX100P /

DX200P Paperless Videographic Recorders– DX100P/DX200P Paperless Videographic Recorders for

Pharmaceutical Manufacturing Applications– FA-M3R Range Free Controller

Production Control and Safety Management– CENTUM CS 3000 Integrated Production Control System– STARDOM Network-based Control System (NCS)





Optimize - feature products

Asset Management and Operational Efficiency

Production Management

– Exaquantum/Batch Batch Plant Information Management Systrem (PIMS)

– Exasmoc Advanced Process Control Suite



PRM Plant Resource Manager Exaplog Event Analysis Package

Exapilot Operation Efficiency Improvement Package AAASuite Advanced Alarm Administration

Exaquantum Plant Information Management Systrem (PIMS)



Pressure Measurement & Flow

Measurement



Differential Pressure & Pressure Transmitters

Advanced Features– Field-proven highly accurate silicon resonant sensor ensures

high performance and long term stability. – EJX series are certified by TÜV for the use of Safety Integrity

Level(SIL) 2. – Multi-sensing capability: differential pressure transmitter

can also measure static pressure which can be monitored on an integral indicator or by communication. Fieldbus model is capable to output both differential and static pressure.

– Optional contact output is available to notify pressure alarm.

DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.





Differential Pressure & Pressure Transmitters

Unique Benefit– Highly accurate measurement will contribute to improve plant efficiency.– High stability will contribute to minimize maintenance cost. – TÜV certified transmitters: no need to select special instruments for SIS(Saf

ety Instrumented System) application. Standard transmitter can be used for SIS application.

– With multi-sensing technology and optional contact output, one transmitter can offer the solution which are normally realized by using two or more instruments.

– User-friendly integral indicator offers a clear read-out of the important process variables as well as self-diagnostic information.

DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.





Flowmeter (Magnetic Flowmeter)

Advanced Features– By constantly monitoring the level of insulating substance on the electrodes, it is

possible to determine when maintenance is required. Optional replaceable electrode can be easily remove from the flowmeter and cleaned.

– The LCD indicator employs a large, backlit full dot-matrix, that can facilitate various displays. When there is an alarm condition, countermeasure message is displayed.

– By using dual frequency excitation method, fluid extremely stable measurement and high speed response can be realized.

– The newly designed AXF converter permits the measurement of fluid with conductivity as low as 1μS/cm ．

ADMAG AXFMagnetic Flowmeter

AXF is a s sophisticated products with outstanding reliability and easy operation, depending on the basis of decades of field-proven experience.





Process Gas Analysis (Gas Density)

Unique Benefits– When adhesion occurs on electrode, customer can find

out the level of adhesion by using diagnosis function before it causes problems.

– Replaceable electrode save time in case of the electrode’s maintenance.

– Error messages and diagnostic instructions simplify and optimize maintenance.

– High accuracy and stable measurement can be realized optimum control.

ADMAG AXFMagnetic Flowmeter

AXF is a s sophisticated products with outstanding reliability and easy operation, depending on the basis of decades of field-proven experience.





Process Gas Analysis




Advanced Features– Highly responsive and sensitive measurement of density. Specific gra

vity, molecular weight and gas concentration can also be displayed using Yokogawa’s gas density analyzer techniques.

– Resistant to external vibrations– Outstanding stablility against sudden changes in gas temperature– Two-wire cost-effective wiring between the detector and the converter – Simple, user-friendly interface

EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.






Unique Benefits– Two-wire system reduces your initial installation costs– Precise measurement minimizes your operational costs of

calorie control applications. Ideal for LPG applications.– Two thermal conductivity meters are replaced by one gas

density meter which has hydrogen purity and replacement. Saves both your installation costs and operational/maintenance costs. Ideal for hydrogen-cooling turbine generator applications.

EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.





Process Gas Analysis (Oxygen)

Advanced Features– LCD touch screen display provides easy operation– Interactive model displays instructions to follow, including those for: setti

ngs, oxygen concentration trends, and calibration– Can measure either oxygen concentration or humidity with a single analyz

er– Highly reliable measurements with trend-data graphics– The zirconia cell and heater assembly can be replaced in the field

EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators





Process Gas Analysis (Oxygen)

Unique Benefits– Accurate oxygen concentration measurement helps you optimize com

bustion processes. Reduces the emission of CO2, SOx, and NOx and prevents global warming and air pollution

– Molecular bonding method ensures sensor integrity and extends sensor life time. The highly corrosion-resistant sensor saves your operational/maintenance costs.

• Used in an SO2 gas, typical sensor lasts only about two weeks, while the Yokogawa sensor keeps working for six to twelve months

EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators





Process Gas Analysis (Gas Chromatograph)

Advanced Features– Highly stable isothermal oven and carrier gas

control– Reliable and field-proven switching valves– Versatile programmed-temperature oven– Fast-response and highly sensitive TCD– User-friendly LCD displays and PC-based

operation

GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations





Process Gas Analysis (Gas Chromatograph)

Unique Benefits– Highly stable isothermal oven temperature and flow control enables

accurate and repeatable measurement– Reliable and easy-to-maintain switching valves withstand continuous high-

temperature operation and minimize your operational/maintenance costs– Programmed-temperature oven with advanced capillary columns covers

wide applications such as PINA and SIMDIS– Highly sensitive TCD reduces the utility costs associated with FID usage– LCD display makes GC operations easy, while detailed data uploading and

downloading can be handled by PC-based operations

GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations





Data Monitoring & Recording



Data Monitoring and Recording

Advanced Features– Standard networking capability with Ethernet

• FTP, Email, Web• Enables network-based multiple data back-up

– High-resolution, wide-angle TFT color LCD provides a wide variety of display mode and unparalleled ease of viewing

– Storage options for greater flexibility. Compact flash memory card and Zip disk available as an option

– Rugged construction for high reliability. IEC529-IP65 compliant front panel keeps out dust, grit, and water spray

– Control functions available in CX1000/CX2000

DX200CX2000

DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities





Data Monitoring and Recording

Unique Benefits– Network connection enables you to monitor remote units– Paperless data recording eliminates the costs of paper and ink– Storage options allow you to archive long-term trends– LCD screen ensures easy access to the data you need– Electronic data facilitate quick analysis. Report generation is

also swift by quick data export (e.g. to MS-Excel)

Email Notification of

Alarms

Monitoring via Web

DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities





IT Machine Control



IT Machine Control

Advanced Features– Fast(20,000 steps within 1ms)

• FA-M3R features a minimum scan time of 200μS, and is faster than microcomputer boards.

– Compact(Post Card Size)• Truly compact and light, FA-M3R takes up a space of only 147 X

100 X 88, yet allows up to 192 points.– Smart(Max. 8192 points, 344K words)

• FA-M3R is the result of a request for high performance and advanced functions. It offers high cost performance, too.

FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.

FA-M3R





IT Machine Control

Unique Benefits– Simply combine modules to suit your applications– Quest for high-speed performance leads to improve

productivity– Total design efficiency – from development to maintenance– Relentless pursuit of higher speed and richer functionality– Abundant product lineup enabling the user to choose

according to your needs– Global remote maintenance over the Internet

FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.





Integrated Production Control




Advanced Features– Utmost scalability. Designed to handle everything from

small-scale factories to the very largest of plants– Extreme reliability. Fault Avoidance and Fault Tolerance

technologies guaranteed the Field Control Station high availability of 99.99999, seven 9s

– Integrated operations. Prompt screen display and comfortable operation environment are our commitment

CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications






Unique Benefits– Single-architecture scalability ensures uninterrupted system

expansion and smooth capability expansion as your business grows

– High availability ensures reliable plant operation and TCO reduction

– Unified operation and monitoring environment with various windows facilitates speedy decision making under complicated operations

CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications





SCADA & Network-based

Control



SCADA and Network-based Control

Advanced Features– Rugged hardware and dual-redundant configuration reduce risk of failure.– Compliant with IEC61131-3 international standard programming languea

ge. No need to learn manufacturer-specific language.– Application Portofolio (APPF) contains various control logic modules. Als

o, users can easily add extra functions into library.– Ultimate communicator in the field.

TCP/IP, OPC, Foundation Fieldbus, Web server and E-mail alarms.

STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications





SCADA and Network-based Control

Unique Benefits– Management cost saving

• The right information to the right people anytime, anywhere• Low cost enterprise integration

– Capital cost saving• Reduced engineering cost by IEC61131 and Application Portofolio• Reduced installation cost by flexibile architecture and off-the-shelf n

etworking component– Operational cost saving

• Reduced downtime by redundant configuration and I/O card hot swap

• Reduced maintenance cost by remote access via web browser

STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications





IntegratedPlant Resource

Manager



Integrated Plant Resource Management

Advanced Features– Integrated device database for both FOUNDATION

Fieldbus and HART devices– The Device Parameter window dramatically simplifies

device configuration– User configurable device event log facilitates audit trail

management– Quick access to electronic documents and chart

PRMPlant Resource ManagerIntegrated database enables new maintenance style using fieldbus, minimizing maintenance costs and maximizing total value of ownership





Integrated Plant Resource Management

Unique Benefits– Operators and maintenance crew can check field device status from CC

R and maintenance room, reducing site trips.– Maintenance crew can execute automatic and standardized maintenanc

e work by way of software tool such as ValveNavi.– 24/7 monitoring of field status. – Loop/unit diagnosis by advanced diagnosis function. – Predictive maintenance reduces maintenance costs and prevents unsch

eduled downtime caused by device failure.

PRMPlant Resource ManagerIntegrated database enables new maintenance style using fieldbus, minimizing maintenance costs and maximizing total value of ownership





Event Analysis



Event Analysis

Advanced Features– Event Balance Trend shows numerical balance between process

requests and operator actions– When, Where, What filters help you narrow focus of analysis Event Balance Trend Window (When) Category Sort Window (What) Point ID Sort Window (Where) Message Summary Window– The combination of the scope in filter and the cut out filter allows you

drill down analysis

ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.





Unique Benefits– To analyze DCS event history helps you enhance process

efficiency– Event balance trends suggest areas for improvement– Continuous usage of Exaplog helps you to optimize alarm

setting

Event Analysis

ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.





Operation Efficiency

Improvement



Operation Efficiency Improvement

Advanced Features– Operating procedures can be represented by a sequence of

unit procedure icons– Confirmation prompt is displayed at the start of each step– DCS operation and monitoring can be automated based on

operator’s know-how

ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.





Operation Efficiency Improvement

Unique Benefits– Standardize and automate manual procedure to reduce

variation in operator’s skill.– Improve efficiency of plant operation by reducing manual

operation– Improve safety of plant operation by eliminating operator

errors and omissions

ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.





Advanced Alarm Administration




Advanced Features– Automatic alarm suppression

• Unnecessary repeating, longstanding or oscillating HI/LO alarms• Unnecessary input out of range alarms

– Automatic diagnosis– Alarm re-activation

• Long standing HI/LO alarms• Long standing input out of range alarms

– Predictive alert

AAASuiteAdvanced Alarm AdministratorAutomated alarm management system






Unique Benefits– AAASuite can optimize and manage existing alarms eliminating unnec

essary alarms without additional engineering effort.– Operators can concentrate on necessary alarms and know process st

ability in advance by predictive alert.– Customers can avoid direct or indirect losses by reducing the risks of

plant shut-down or accident caused by oversight of important alarms, and no actions, or incorrect actions.

AAASuiteAdvanced Alarm AdministratorAutomated alarm management system





Plant Information Management System




Advanced Features– Interfacing with plant data system using industry standard OPC– Comprehensive job-directed and type-specific historisation and aggregation

of many data type– Flexible schedule and ad-hoc reporting including embedded Microsoft Excel,

Word, internet/intranet and other applications– Closing functions based on the plant’s production calendar, including

automatic and manual data correction– Powerful user interface available on thick client and web-enabled thin client– Alarm and event handling

ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information






Unique Benefits– Enhanced, seamless information flow within and between plant systems and

business applications– Automated instantaneous reporting– Integrated information from plant data and business systems– Measuring Key Performance Indicators (KPIs)– Automatic database configuration and updating– Rapid and simple implementation– Industry standard Microsoft Windows operating system– Enable long term history including alarms and events

ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information





Batch PlantInformation

Management



Batch Plant Information Management

Advanced Features– Based upon S88 models & terminology– Interface with OPC Enabled Control Systems– Tightly coupled with CS Batch 1000/ 3000 and other syste

ms– Web-based user interface (BatchWeb)– Production improvement by Six Sigma Analysis– Comprehensive Reporting Tool– FDA 21 CFR Part 11 option for Pharmaceutical industry

Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints





Plant Information Management (Batch Plant)

Unique Benefits– Strong batch reporting platform where batch, master recipe and

equipment data for each batch is available for any report– Automatic data collection is used to minimize set up time and

engineering with Yokogawa Batch control systems– Batch record keeping, reporting, monitoring and data analysis for

improving batch production– Better information for improved decision making– Supports Six Sigma programs

Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints





AdvancedProcess Control



Advanced Process Control

Advanced Features– A unique, unmeasured disturbance model that can be

updated, filters out noise to bring about more robust control– The introduction of intermediate variables enables better and

smoother control– Grey box models to facilitate easier debugging of control

responses, also enables a higher confidence level– Adjudged as “Controller with Highest Uptime in Industry” by

autonomous body Solomon Associates

ExasmocAdvanced Process Control Suite• A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry• Exasmoc is a multi-variable control APC Suite built by the user for the user





Advanced Process Control

Unique Benefits– Delivers measurable and sustainable economic benefits by

stabilizing the plant to yield consistent quality products– Helps to operate production facilities with greater safety,

cost effectiveness, reliability, and compliance with environmental factors

ExasmocAdvanced Process Control Suite• A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry• Exasmoc is a multi-variable control APC Suite built by the user for the user



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