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Kaizen practice in healthcare: A qualitative analysis of hospital employees’ suggestions for improvement
Journal: BMJ Open
Manuscript ID bmjopen-2016-012256
Article Type: Research
Date Submitted by the Author: 12-Apr-2016
Complete List of Authors: Mazzocato, Pamela; Karolinska Institutet, Learning, Informatics, Management, and Ethics Stenfors-Hayes, Terese; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Evaluation Unit von Thiele Schwarz, Ulrica; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre Hasson, Henna ; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre;
Stockholms Lans Landsting, Center for Epidemiology and Community Medicine Nyström, Monica; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre; Umea Universitet Nationalekonomi, Department of Public health and Clinical medicine, Epidemiology and Global health
<b>Primary Subject Heading</b>:
Medical management
Secondary Subject Heading: Qualitative research
Keywords: QUALITATIVE RESEARCH, Kaizen, Employee suggestion programme, Quality improvement, lean thinking
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TITLE PAGE
Title
Kaizen practice in healthcare: A qualitative analysis of hospital employees’
suggestions for improvement
Corresponding Author
Mazzocato Pamela, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Tomtebodavägen 18A, 17177, Stockholm, Sweden. E-mail: [email protected]; Telephone number: 0046 852483696
Co-Authors
Stenfors-Hayes Terese, Department of Learning, Informatics, Management and Ethics, Evaluation Unit, Karolinska Institutet, Stockholm, Sweden. von Thiele Schwarz Ulrica, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, Sweden Hasson, Henna, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, Sweden and Center for Epidemiology and Community Medicine, Stockholm County Council, Stockholm, Sweden
Nyström, Monica Elisabeth, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, and Department of Public health and Clinical medicine, Epidemiology and Global health, Umeå University, Umeå, Sweden
Keywords
Quality improvement, lean thinking, employee suggestion programme, qualitative research, kaizen
Word count
3221
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ABSTRACT
Objectives Kaizen, or continuous improvement, lies at the core of lean. Kaizen is implemented through
practices that enable employees to propose ideas for improvement and solve problems. Still,
there is limited understanding of how kaizen practices work in hospital organizations. This study
aims to explore the content of improvement efforts that hospital employees feel empowered to
address through kaizen practices.
Methods
We analysed 186 structured kaizen documents containing improvement suggestions that were
produced by employees at a Swedish hospital. Directed content analysis was used to categorise
the suggestions into: type of situation (proactive or reactive) triggering an improvement action;
type of process addressed (technical/administrative, support, and clinical); complexity level
(simple or complex); and type of outcomes aimed for (operational or socio-technical).
Compliance to the kaizen template was calculated.
Results
Seventy-two percent of the improvement suggestions were reactions to a perceived problem.
Support, technical and administrative, and primary clinical processes were involved in 47, 38,
and 16 % of the suggestions respectively. The majority of the kaizen documents addressed
simple situations and focused on operational outcomes. The degree of compliance to the kaizen
template was high for several items concerning the identification of problems and the proposed
solutions, and low for items related to the test and implementation of solutions.
Conclusions
Kaizen empowers staff to improve operational performance in support and technical
administrative processes. However, there is only a partial connection between kaizen practices
and the overall goals of healthcare organizations, such as improving the clinical care processes
across organizational boundaries.
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STRENGTHS AND LIMITATIONS OF THIS STUDY
• The content of employee’s improvement suggestions captured in kaizen templates that
were filled in during one year at eight units in a hospital setting was analysed.
• The directed content analysis was guided by a conceptual model that builds on previous
research on lean and kaizen.
• Data was classified independently by two researchers to ensure reliability and validity in
the analysis.
• The focus of this study is constrained to the content of ideas developed through an
employee suggestion system; while the system was part of a wider kaizen approach, the
findings should be prudently generalized to kaizen practices in general.
INTRODUCTION
The management practice lean has become one of the most commonly used improvement
approaches in healthcare.[1] Lean is based on the continuous improvement of processes achieved
either by increasing customer value or reducing non-value adding activities, and by reducing
process variation and poor work conditions.[2] There is promising evidence that lean helps to
improve efficiency and quality in the short-term.[3 4] However, sustainability of results after the
initial period of short-term gains has been proven difficult to achieve,[5 6] and there is only
limited understanding of factors influencing variation in results across organizational settings.[5
7] Plausible explanations for some of the observed limitations can be found in the scope of the
lean improvement efforts. The types of outcomes addressed have mainly focused on operational
aspects of performance, while little attention has been paid to socio-technical aspects, such as
employees’ health, well-being, and creativity.[8-10] Studies on the types of organizational
processes involved have shown that lean has mainly concerned manufacturing-like processes,
such as laboratory processes,[11] and processes within one unit and not across organizational
boundaries.[8] It has also been suggested that lean practices may be more successful when
applied to services characterized by a low degree of complexity.[5] The incremental approach to
lean improvement has furthermore been perceived as an inhibitor to an organizations’ ability to
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innovate, as the focus is on improving existing products, services, and processes, rather than on
finding new ways of doing things.[12] Limited compliance to a scientific approach on
improvement may also explain the challenges to continuously improve.[8 13]
Thus, there is a need to deepen our understanding on how lean works in healthcare. Continuous
improvement (CI) lies at the core of lean, and is referred to as kaizen.[14] Kaizen is implemented
through practices that enable employees to incrementally propose ideas for improvement, solve
problems, and sustain results over time.[15] Examples of practices are kaizen blitz, continuous
process improvement (CPI) teams, and employee suggestion programmes.[16] Kaizen blitz,
sometimes referred to as “kaizen events” or rapid improvement events, are generally short-term
projects, often conducted in the format of a three to five day work session focused on a specific
process or set of activities.[17] The scope of the changes sought is focused on all or part of a
specific process, rather than broad organization practices, policies or technology changes, and
requires little investment.[18] CPI teams and employee suggestion programmes are, compared to
kaizen blitz, long-term initiatives where staff meets regularly over time.[19] While kaizen lies at
the core of lean, there is only limited understanding of how the kaizen principle is put into
practice in healthcare.
Building on previous research on lean and kaizen, we developed a conceptual model of the key
characteristics of a kaizen process (Figure 1). The input or trigger of a kaizen process, for
example an employee’s suggestion, can represent a situation that may provoke either a reactive
or a proactive activity. The former situation is tied to a problem that needs to be solved, whereas
the latter represents an opportunity to test new ideas not clearly stemming from a problem. The
improvement suggestion can involve one of three main types of organizational processes, i.e.
technical and administrative support, and primary clinical processes, or a mixture of them.[20]
The complexity level involved in the situation addressed and the suggested solution can vary,
from simple to more complex.[21] The type of outcomes addressed and expected may be
operational or socio-technical.[10] Information about the results achieved or the lack of these is
then fed back to the employees for potential learning and/or further actions.
< Insert Figure 1 here>
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This study aims to explore the content of improvement efforts that hospital employees feel
empowered to address through kaizen practices. We specifically focused on the improvement
ideas captured through an employee suggestion system at a hospital adopting multiple kaizen
practices to support continual improvement. Five specific research questions were posed:
I. To what extent do employees choose improvement suggestions that represent a reactive
or proactive activity?
II. What types of organizational processes do the improvement suggestions address?
III. What level of complexity do the improvement suggestions have?
IV. What types of outcomes are addressed in the improvement suggestions?
V. What is the degree of compliance to the kaizen template (i.e. completion of template
categories)?
METHODS
Case characteristics: the hospital and its history of working with kaizen
The study was conducted in a regional hospital in Sweden with approximately 500 employees.
At the hospital a kaizen programme for continuous improvement is ongoing since 2009. The
hospital units have the autonomy to organize their kaizen practises as they see fit, but the general
work process described below is the same for all units.
At each unit employees are encouraged to propose improvement suggestions. The improvement
process, that builds on the Plan-Do-Study-Act (PDSA) cycle,[13] is documented in specifically
designed kaizen templates (Figure 2) that are displayed on a wall, visible for all staff members.
The paper template consists of 18 items that address the problem area (service level, quality and
safety, work environment, and economics), a description of the problem and the suggestions
proposed, the decision on the solution to test and to implement, as well as expected and achieved
results. We will use the term kaizen documents for the filled in kaizen templates.
< Insert Figure 2 here>
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Regular, short meetings are organized with all employees in each unit from one up to four times
a month, where initial proposals are discussed and decisions made on whether they should be
implemented or further explored. In the latter case, a small team is put together to carry out the
improvement cycle, resembling the kaizen event practice, until the next meeting. When needed,
improvement ideas are brought up to higher organizational levels.
Up to three employees at each unit serves as kaizen representatives and one member of staff
serves as a kaizen coordinator for the hospital. The coordinator brings all representatives together
a few times a year and keeps track of which and how many improvement suggestions each
hospital units produces. The number of implemented suggestions is linked to a financial reward
that can be used for staff activities. The implementation of kaizen in the hospital was supported
by an external consultant that still provides support and extra assistance to units struggling with
their kaizen work.
Eight units delivering geriatric care, medicine, gynaecology, intensive care, surgery, palliative
care, rehabilitation, and radiology were included in the current study. The excluded units were a
part of an intervention study in which the employee health promotion activities were integrated
with the kaizen work.[22] These units were excluded because this study focuses on
understanding how kaizen work.
Data collection and analysis
The kaizen documents filled in by employees in 2013 were collected in January 2014, resulting
in 186 documents that were used for analysis. All the written text from the kaizen documents
(figure 2) was transcribed into an Excel file based on the template’s questions, here after called
items. The filled parts of the Plan-Do-Study-Act (PDSA) cycle was an item also noted.
Directed content analysis [23] was used to analyse the content of the kaizen documents in order
to answer the first four research questions. The analysis was guided by the framework in Figure
1. Detailed definitions of the categories and sub-categories that guided the directed content
analysis, as well as the items included are presented in Table 1.
< Insert Table 1 here>
Research Items in Categories Sub categories Definition
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question kaizen template included in the analysis
I 5, 6 A situation that triggers an improvement suggestion
Proactive Idea for improvement, not clearly stemming from a problem Reactive A reaction to a problem encountered that is clearly described
II 5, 6, 9, 12, 15, 16
Organisational process involved [20]
Primary clinical process
Set of activities to diagnose, treat and care for patients and address specific health problems
Support processes
Set of activities that support the primary clinical process but do not (alone) improve patient health (e.g. diagnostic processes, medication management)
Technical/ Adm. processes
Set of activities that deal with the structures and infrastructures needed for the general functioning of the hospital that not directly involve patients or healthcare professionals (e.g. payment of staff or the supply of goods or services, physical environment )
III 5-6, 9, 12, 15, 16
Complexity level involved [21]
Simple One or very few components, interventions, outcomes, actors and/or units are involved
Complex Many components, interventions, outcomes, actors and/or units involved
IV 9, 12, 15, 16
Outcomes addressed or expected [10]
Operational Reduces non-value created activities, leads to increased effectiveness, efficiency and productivity (e.g. increased service quality and patient safety, better use of resources)
Socio technical
Improves aspects related to staff and work environment (e.g. job satisfaction, stress, worker health, safety and well-being, work performance, innovation and creativity, organizational involvement, and organizational citizenship)
Table 1. Definition of the categories and sub-categories used in analyses and their relation to the
research questions
The analysis was performed in several steps by the first and last authors. First, the entire material
was read through to get a sense of the whole. Secondly, categories based on the framework
(Figure 1) were pilot tested on parts of the data and definitions were agreed on. In a third step,
the two researchers independently categorised the entire data. Inter-rater reliabilities (Cohen’s
Kappa) of 0.92, 0.97, 0.97, and 0.96 were calculated for the research questions I-IV respectively.
In the few cases where there was disagreement on the categorisation, the classifications made by
the first author were used to represent the results. Frequencies and proportions of classified items
in each sub category were calculated for the total data set and also separately for the eight units.
To assess the degree of compliance to the kaizen template items (i.e. to which degree the staff
had filled in text for the items in the template, including marked anything in the PDSA-cycle’s
phases) the frequencies and proportions of information in the kaizen template items were
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calculated for all the kaizen documents. The study has been granted ethical approval by the
Regional Ethics Committee in Stockholm (ref no. 2011/1420-31/5).
RESULTS
Overview of the content in the kaizen documents
Figure 3 provides an overview of the percentage of the kaizen documents in the four categories
and sub categories (research questions I-IV).
< Insert Figure 3 here>
In Table 2 these results are presented together with frequencies at unit level.
< Insert Table 2 here>
Table 2. Type of unit, number of staff working in each unit, and the percentage of the
improvement suggestions per unit assigned to subcategories within each category.
Unit Type of unit
Staff 2013
Kaizen documents
Situation Organizational process Complexity Type of outcome
Out/in-
patient
Proactive Reactive Tech-
nical
Sup-
port
Pri-
mary
Simple Complex Operative Socio-
technical n n n / % n / % n / % n / % n / % n / % n / % n / % n / %
1 out 35 63 14/22 49/78 24/38 34/54 5/8 59/94 4/6 34/54 29/46 2 out 6 17 5/29 12/71 10/59 6/35 1/6 16/94 1/6 13/76 4/24 3 in 36 22 7/32 15/68 7/32 8/36 7/32 20/91 2/9 15/68 7/32 4 out 10 30 12/40 18/60 8/27 21/70 1/3 28/93 2/7 27/90 3/10 5 in 15 19 9/47 10/53 5/26 9/47 5/26 15/79 4/21 16/84 3/16 6 out 19 11 2/18 9/82 6/55 3/27 2/18 9/82 2/18 10/91 1/9 7 out 21 5 1/ 20 4/80 4/80 0/0 1/20 4/80 1/20 3/60 2/40 8 in 23 19 2/11 17/89 6/32 6/32 7/37 15/79 4/21 16/84 3/16
Situations that triggered improvement suggestions
A majority (72%,) of the kaizen documents were related to a problem identified and thus
categorized as reactive. At unit level the proportion of reactive kaizen documents varied from 53
to 89 percent (Table 2). Examples of reactive activities included an identified problem and need
to improve documentation related to the process of discharging patients or substitute broken
equipment. An example of a proactive activity was a suggestion to buy oil color and canvas to
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enable patients in palliative care to draw paintings for decorating the wards. This example was
considered as proactive as it originated from a willingness to create a warm and pleasant
environment for patients, rather than stemming from an identified problem.
Type of organizational processes addressed
In 47 percent of the cases (n=87), the kaizen documents addressed support processes, in 38
percent (n=70) technical administrative processes, and in 16 percent (n=29) primary clinical
processes (Figure 3). In four of the units, the majority of the kaizen documents addressed support
processes, while in three units, the majority of the documents addressed technical-administrative
processes. Only in one inpatient unit did most kaizen documents address the primary clinical
care process. Examples of problems in support processes were: unclear information provided to
patients during preparation for routine examinations, or the identification of non-value adding
administrative activities in the physician workflow. In both examples the processes addressed
involved activities needed to support the patient care process, but that did not alone contribute to
improvement of patients’ health. Examples of problems related to technical-administrative
processes dealt with infrastructures needed for the general functioning of the hospital, for
example the lack of available post-it notes for new improvement suggestions, or that the
computers were not switched off during evening shifts. Examples of primary clinical processes
addressed were poor pain relief treatment for older patients and lack of standardized routines for
central line placement in emergency care.
Complexity in issues addressed and in improvements proposed
A majority (89%) of the documents addressed problems and/or proposed suggestions that were
categorised as simple (Table 2). Simple issues and related proposed solutions were often small
changes needed to the physical layout, for example changing the placement of medications to
improve the ergonomic work environment for staff or fixing the lack of aprons and gloves in the
storage area. By simply refilling the storage the risk for transmission of infections could be
reduced. Complex issues included for example when staff members were feeling uncomfortable
to collaborate across organizational boundaries or when staff at an inpatient unit complained
about patients arriving from the emergency department that needed a quick transfer to the
radiology unit.
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Types of outcomes addressed
In a majority of the cases (72%) operative outcomes were addressed in the kaizen documents. In
many cases, staff proposed changes to work processes, physical layout, or equipment that could
yield both improved quality of care for patients and a more efficient use of resources. Socio-
technical outcomes mentioned were staff well-being, suggested to be improved by for example
increasing the indoor temperature in a perceived cold work place.
Degree of compliance to the Kaizen templates
There was a large variation in the degree to which the different parts of the kaizen template items
had been filled in or not. The percentage of compliance (i.e. text filled in under each item in the
template or marked in the PDSA-phases) varied from 12 to 100 percent (Figure 4). The first nine
items concerned problem identification and planning proposed solutions. Items 3-6 and 9 were
characterized by a high degree of compliance, ranging from 75% to 98%. Items 4 (area
addressed), 7 (date of suggested solution), and 8 (person making the suggestion), were
characterized by a lower degree of compliance, ranging from 32% to 44%.
< Insert Figure 4 here>
Compliance was low for several items that concerned the test and further refinement of the
improvement idea and these items were number 10 (12%), 11 (16%), and 12 (25%). Compliance
varied for items 13-18 that concerned the actual implementation of the solution and the follow-
up afterwards. Information on the date for implementation (item 13) and the person responsible
for the implementation (item 14) was provided in 63% and 35% of the kaizen documents,
respectively. The final solution approved (item 15) was described in 87% of the documents,
whereas the actual results achieved were described in 28% of the cases. The solution was signed
by and thereby approved by the managers (item 18) in 17% of the documents, but this was not a
requirement for all types of suggestions. All the four phases of the PDSA cycle (item 17) were
reported on in 25% of the documents and in 49% at least one of the PDSA cycle’s phases was
mentioned.
DISCUSSION
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Of the 186 improvement suggestions captured in the Kaizen documents during 2013 the majority
were reactions to an experienced problem in support or technical/ administrative processes. The
problems addressed and the solutions proposed were characterized by a low level of complexity
and involved mainly operational aspects of performance. The degree of compliance with
different parts of the kaizen template varied substantially. Whereas it was generally high for
items that concerned problem and solution identification, the low degree of compliance with the
parts of the template corresponding to test and implementation of the solution indicate that the
scientific application of continuous improvement cycles was less than optimal. These key
findings will be discussed in relation to the literature on employee suggestion programmes, as
well as the broader concepts of kaizen and the lean strategies that were embraced by the studied
organization.
That the majority of the kaizen documents captured simple improvement ideas that involved one
organizational unit is consistent with how employee suggestion systems are used at Toyota to
encourage employees to incrementally test and implement ideas that are within their immediate
control. At Toyota these systems do, however, not replace managers responsibility to solve more
complex system-related problems.[24] The improvement of clinical care processes that cross
organizational boundaries lies at the core of healthcare, therefore it is pivotal that kaizen
practices are developed at the management level.
The incremental nature of kaizen may also explain why the majority of the improvement ideas
were a reaction to an experienced problem. Thus, this study seems to reinforce the argument that
kaizen is helpful to improve current practices, but may offer less opportunities for innovation.[12
25] Nevertheless, further studies are needed to unravel the complex relationship between
innovation and improvement in healthcare. Current research evidence points to the fact that
innovation and quality management can be handled in parallel[12 25] and finding ways to deal
with minor every-day problems is nevertheless important.
For the type of outcomes addressed, most cases focused on the operational aspects of
performance. This finding reinforces the need for lean improvement efforts to embrace an
employees’ perspective to a larger extent.[8-10] As lean transforms work structures and
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processes, its application in healthcare can be expected to affect the employees responsible for
carrying out the work.[9] As showed by previous studies of the same hospital, efforts to integrate
operational and socio-technical improvement efforts with the kaizen system may lead to a better
understanding of the relationship between work and health and a higher engagement in health
promotion, as well as more engagement in using kaizen for improvement work in general.[26]
To achieve coherence among an organization’s improvement processes and its social, technical
and structural systems is important when attempting to improve quality in healthcare
organizations.[27]
Previous studies have shown that when implemented in practice, PDSA cycles or similar
iterative improvement methods are seldom performed as planned.[13] The test and evaluation of
the suggested solutions are particularly challenging. The fact that this study took place four years
after kaizen was introduced indicates that it is not merely a matter of time and experience with
using kaizen. Without these components in place it can be difficult for organizations to monitor
the results of improvement efforts and thus to motivate staff that their efforts actually yield the
desired results. Nevertheless, in this setting, kaizen was still used despite this short-coming,
perhaps indicating that the system, even though mostly focusing on identification and
suggestions for solutions, was perceived as valuable for staff.
Methodological considerations
The calculated frequencies and percentages are constructed from qualitative information in the
kaizen forms in order to provide an overarching pattern and actual numbers shall be interpreted
with caution. To ensure reliability and validity in the analysis data was classified independently
by two judges. Some kaizen forms contained less information and this may have introduced
some bias as they were more difficult to categorize. Nevertheless, using documents allowed us to
track the paper trails of improvements, thus providing information that are not limited by
subjective experience or memory biases.
Some variation in the use of the kaizen templates was identified but not explored in this study.
Contextual factors such as staff composition, type of processes, and the organization ability to
implement the suggested ideas may influence staff participation in kaizen activities. A design
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that includes other sources of data (e.g. interviews and observations) would have provided more
insights into how kaizen works in practice. In this study there were some indications that staff
produce more improvement suggestions in small units. Close interaction among employees can
help staff to do their work while also working constantly at improving it, and this in turn can aid
the organization to institutionalize improvement practices.[5]
CONCLUSIONS
Kaizen practices enable hospital staff to identify problems, provide, and test suggestions to
improve operational performance, mainly in support and technical administrative processes.
However, this use of kaizen suggests that there is only a partial connection between the kaizen
process and the overall organizational goals, such as improvement of clinical care processes
across organizational boundaries. This limited connection can explain some of the challenges
observed in lean efforts in healthcare, specifically concerning sustainability. Thus, there is a need
to combine kaizen practices with improvement practices that help staff and managers to address
more complex issues. Moreover, the partial compliance to the use of the various items in the
kaizen template, especially regarding test and implementation, may represent a challenge to
communicate a deeper understanding of the entire kaizen process in relation to the organization’s
goals, structure and different kinds of processes, and ultimately also risk the sustainability of
kaizen practices themselves and of their results. It may also indicate that the simplicity of
iterative approaches following the PDSA cycle is alluring, and that more efforts are needed in
organizations to be able to continually improve.
CONTRIBUTORSHIP STATEMENT
PM, TSH, UvTS, HH, and MN designed the study. TSH collected the data, PM and MN
conducted the analysis and drafted the manuscript. TSH, UvTS, and HH read and critically
revised the manuscript. All authors approved the final manuscript and are accountable for all
parts of the work.
COMPETING INTERESTS
The authors declare that they have no competing interests.
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FUNDING
This work was financially supported by AFA Insurance [grant no 110094]. Dr von Thiele
Schwarz held a fellowship in improvement science funded by Vinnvård.
DATA SHARING STATEMENT
No additional data available.
ACKNOWLEDGEMENTS
The authors would like to thank the hospital for sharing their work on kaizen and Sandra Astnell
for invaluable help in data transcription.
REFERENCES
1. Walshe K. Pseudoinnovation: The development and spread of healthcare quality improvement methodologies. Int J Qual Health Care 2009;21(3):153-59 doi: 10.1093/intqhc/mzp012[published Online First: Epub Date]. 2. Radnor ZJ, Holweg M, Waring J. Lean in healthcare: The unfilled promise? Soc Sci Med 2012;74(3):364-71 3. Dickson EW, Singh S, Cheung DS, Wyatt CC, Nugent AS. Application of lean manufacturing techniques in the Emergency Department. J Emerg Med 2009;37(2):177-82 4. Jacobson GH, McCoin NS, Lescallette R, Russ S, Slovis CM. Kaizen: a method of process improvement in the emergency department. Acad Emerg Med 2009;16(12):1341-49 5. Mazzocato P, Thor J, Backman U, et al. Complexity complicates lean: lessons from seven emergency services. J Health Organ Manag 2014;28(2):266-88 6. Andersen H, Røvik KA, Ingebrigtsen T. Lean thinking in hospitals: is there a cure for the absence of evidence? A systematic review of reviews. BMJ open 2014;4(1) doi: 10.1136/bmjopen-2013-003873[published Online First: Epub Date]. 7. Andersen H. How to design Lean interventions to enable impact, sustainability and effectiveness. A mixed-method study. J Hosp Adm 2015;4(5):p18 8. Mazzocato P, Savage C, Brommels M, Aronsson Hk, Thor J. Lean thinking in healthcare: a realist review of the literature. BMJ Qual Saf 2010;19(5):376-82 doi: 10.1136/qshc.2009.037986[published Online First: Epub Date]. 9. Holden RJ. Lean Thinking in emergency departments: a critical review. Ann Emerg Med 2011;57(3):265-78 10. Joosten T, Bongers I, Janssen R. Application of lean thinking to health care: issues and observations. Int J Qual Health Care 2009;21(5):341-47 11. Brandao de Souza L. Trends and approaches in lean healthcare. Leadersh Health Serv 2009;22(2):121-39 12. Palm K, Lilja J, Wiklund H. The challenge of integrating innovation and quality management practice. Total Quality Management & Business Excellence 2014:1-14 doi: 10.1080/14783363.2014.939841[published Online First: Epub Date].
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13. Taylor MJ, McNicholas C, Nicolay C, Darzi A, Bell D, Reed JE. Systematic review of the application of the plan–do–study–act method to improve quality in healthcare. BMJ Qual Saf 2014;23(4):290-98 doi: 10.1136/bmjqs-2013-001862[published Online First: Epub Date]|. 14. LLC i. Six Sigma quality resources for achieving Six Sigma results dictionary. Secondary Six Sigma quality resources for achieving Six Sigma results dictionary. http://www.isixsigma.com/dictionary/kaizen/ 15. Imai M. The key to Japan’s competitive success. McGrow-Hill/Irwin 1986 16. Suárez-Barraza MF, Miguel-Dávila JÁ. Assessing the design, management and improvement of Kaizen projects in local governments. Business Process Management Journal 2014;20(3):392-411 doi: doi:10.1108/BPMJ-03-2013-0040[published Online First: Epub Date]. 17. Melnyk SA, Calantone RJ, Montabon FL, Smith RT. Short-term action in pursuit of long-term improvements: introducing Kaizen events. Production and Inventory Management Journal 1998;39(4):69 18. Laraia AC, Moody PE, Hall RW. The kaizen blitz: accelerating breakthroughs in productivity and performance: John Wiley & Sons, 1999. 19. Farris JA. An Empirical Investigation of Kaizen Event Effectiveness: Outcomes and Critical Success Factors. Virginia Polytechnic Institute and State University, 2006. 20. Villa S. L’operations management a supporto del sistema di operazioni aziendali. Modelli di analisi e soluzioni progettuali per il settore sanitario [Healthcare operations management. Models of analysis and planning solutions for the healthcare sector] CEDAM, 2012. 21. Craig P, Dieppe P, Macintyre S, Michie S, Nazareth I, Petticrew M. Developing and evaluating complex interventions: the new Medical Research Council guidance. Int J Nurs Stud 2013;50(5):587-92 22. Stenfors-Hayes T, Hasson H, Augustsson H, Hvitfeldt Forsberg H, von Thiele Schwarz U. Merging occupational health, safety and health promotion with Lean: An integrated systems approach (the LeanHealth project). Creating Healthy Workplaces: Stress Reduction, Improved Well-Being and Organizational Effectiveness: Gower Applied Business Research, 2014:281-99. 23. Hsieh H-F, Shannon SE. Three Approaches to Qualitative Content Analysis. Qual Health Res 2005;15(9):1277-88 doi: 10.1177/1049732305276687[published Online First: Epub Date]. 24. Marksberry P, Church J, Schmidt M. The Employee Suggestion System: A New Approach Using Latent Semantic Analysis. Human Factors and Ergonomics in Manufacturing & Service Industries 2014;24(1):29-39 doi: 10.1002/hfm.20351[published Online First: Epub Date]. 25. Paul Brunet A, New S. Kaizen in Japan: an empirical study. IJOPM 2003;23(12):1426-46 26. von Thiele Schwarz U, Augustsson H, Hasson H, Stenfors-Hayes T. Promoting Employee Health by Integrating Health Protection, Health Promotion, and Continuous Improvement: A Longitudinal Quasi-Experimental Intervention Study. J Occup Environ Med 2015;57(2):217-25 doi: 10.1097/jom.0000000000000344[published Online First: Epub Date]. 27. McAlearney AS, Terris D, Hardacre J, et al. Organizational Coherence in Health Care Organizations: Conceptual Guidance to Facilitate Quality Improvement and Organizational Change. QMHC 2013;22(2):86-99 doi: 10.1097/QMH.0b013e31828bc37d[published Online First: Epub Date].
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Figure 1. The conceptual model of the key characteristics of a kaizen process used in the study.
254x190mm (96 x 96 DPI)
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Figure 2. The kaizen template used to document the improvement process at the hospital. The note has been translated from Swedish to English (amended and published with permission from KAIZEN support).
267x180mm (150 x 150 DPI)
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Figure 3. Percentage of improvement suggestions assigned to subcategories within each category (type of situation; type of process addressed; complexity level; type of outcomes).
254x190mm (96 x 96 DPI)
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98.4%
43.5%
98.4% 94.6% 100.0%
75.3%
31.2%
38.2%
92.5%
12.4% 15.6%
25.3%
63.4%
34.9%
86.6%
28.0% 26.3%
16.7%
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
70.0%
80.0%
90.0%
100.0%
Pe
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Items in the kaizen documents
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Kaizen practice in healthcare: A qualitative analysis of hospital employees’ suggestions for improvement
Journal: BMJ Open
Manuscript ID bmjopen-2016-012256.R1
Article Type: Research
Date Submitted by the Author: 13-Jun-2016
Complete List of Authors: Mazzocato, Pamela; Karolinska Institutet, Learning, Informatics, Management, and Ethics Stenfors-Hayes, Terese; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Evaluation Unit von Thiele Schwarz, Ulrica; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre Hasson, Henna ; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre;
Stockholms Lans Landsting, Center for Epidemiology and Community Medicine Nyström, Monica; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre; Umea Universitet Nationalekonomi, Department of Public health and Clinical medicine, Epidemiology and Global health
<b>Primary Subject Heading</b>:
Medical management
Secondary Subject Heading: Qualitative research
Keywords: QUALITATIVE RESEARCH, Kaizen, Employee suggestion programme, Quality improvement, lean thinking
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TITLE PAGE
Title
Kaizen practice in healthcare: A qualitative analysis of hospital employees’
suggestions for improvement
Corresponding Author
Mazzocato Pamela, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Tomtebodavägen 18A, 17177, Stockholm, Sweden. E-mail: [email protected]; Telephone number: 0046 852483696
Co-Authors
Stenfors-Hayes Terese, Department of Learning, Informatics, Management and Ethics, Evaluation Unit, Karolinska Institutet, Stockholm, Sweden. von Thiele Schwarz Ulrica, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, Sweden Hasson, Henna, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, Sweden and Center for Epidemiology and Community Medicine, Stockholm County Council, Stockholm, Sweden
Nyström, Monica Elisabeth, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, and Department of Public health and Clinical medicine, Epidemiology and Global health, Umeå University, Umeå, Sweden
Keywords
Quality improvement, lean thinking, employee suggestion programme, qualitative research, kaizen
Word count
3722
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Abstract Objectives Kaizen, or continuous improvement, lies at the core of lean. Kaizen is implemented through
practices that enable employees to propose ideas for improvement and solve problems. The aim
of this study is to describe the types of issues and improvement suggestions that hospital
employees feel empowered to address through kaizen practices in order to understand when and
how kaizen is used in health care.
Methods
We analysed 186 structured kaizen documents containing improvement suggestions that were
produced by 165 employees at a Swedish hospital. Directed content analysis was used to
categorise the suggestions into: type of situation (proactive or reactive) triggering an action; type
of process addressed (technical/administrative, support, and clinical); complexity level (simple or
complex); and type of outcomes aimed for (operational or socio-technical). Compliance to the
kaizen template was calculated.
Results
Seventy-two percent of the improvement suggestions were reactions to a perceived problem.
Support, technical and administrative, and primary clinical processes were involved in 47, 38,
and 16 % of the suggestions, respectively. The majority of the kaizen documents addressed
simple situations and focused on operational outcomes. The degree of compliance to the kaizen
template was high for several items concerning the identification of problems and the proposed
solutions, and low for items related to the test and implementation of solutions.
Conclusions
There is a need to combine kaizen practices with improvement and innovation practices that help
staff and managers to address complex issues, such as the improvement of clinical care
processes. The limited focus on socio-technical aspects and the partial compliance to kaizen
templates may indicate a limited understanding of the entire kaizen process and of how it relates
to the overall organizational goals. This in turn can hamper the sustainability of kaizen practices
and results.
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STRENGTHS AND LIMITATIONS OF THIS STUDY
• Employee’s improvement suggestions captured in kaizen templates that were filled in
during one year at eight units in a hospital setting were analysed.
• A directed content analysis was carried out that was guided by categories and sub
categories that were clearly defined.
• Data was classified independently by two researchers to foster dependability and
credibility in the analysis, and disagreements checked by a third researcher.
• A design that includes other sources of data (e.g. interviews and observations) would
have provided more insights into how kaizen works in practice, such as on the influence
of contextual factors.
• The focus of this study is constrained to the content of ideas developed through an
employee suggestion system; however, the system was part of a wider kaizen approach
and therefore the findings should be prudently transferred to kaizen practices in general.
INTRODUCTION
The management practice lean has become one of the most commonly used improvement
approaches in health care.[1] Lean is based on the continuous improvement of processes
achieved either by increasing customer value or reducing non-value adding activities, and by
reducing process variation and poor work conditions.[2] There is promising evidence that lean
helps to improve efficiency and quality in the short-term.[3, 4] However, sustainability of results
after the initial period of short-term gains has been proven difficult to achieve,[5, 6] and there is
only limited understanding of factors influencing variation in results across organizational
settings.[5, 7] Plausible explanations for some of the observed limitations can be found in the
scope of the lean improvement efforts. The types of outcomes addressed have mainly focused on
operational aspects of performance, while little attention has been paid to socio-technical aspects,
such as employees’ health, well-being, and creativity.[8-10] Studies on the types of
organizational processes involved have shown that lean has mainly concerned manufacturing-
like processes, such as laboratory processes,[11] and processes within one unit and not across
organizational boundaries.[8] It has also been suggested that lean practices may be more
successful when applied to services characterized by a low degree of complexity.[5] The
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incremental approach to lean improvement has furthermore been perceived as an inhibitor to an
organizations’ ability to innovate, as the focus is on improving existing products, services, and
processes, rather than on finding new ways of doing things.[12] Limited compliance to a
scientific approach on improvement may also explain the challenges to continuously improve.[8,
13]
Thus, there is a need to deepen our understanding on how lean works in health care. Continuous
improvement lies at the core of lean, and is referred to as kaizen, a Japanese word that means
“good change.”[14] The kaizen principle is about striving for perfection through the ongoing
involvement of employees in practices that enable them to incrementally propose ideas for
improvement, solve problems, and sustain results over time.[15, 16] Examples of practices are
kaizen blitz, continuous process improvement teams, and employee suggestion programmes.[17]
Kaizen blitz, sometimes referred to as “kaizen events” or rapid improvement events, are
generally short-term projects, often conducted in the format of a three to five day work session
focused on a specific process or set of activities.[18] These projects typically involve the analysis
of current processes, the development of ideal processes, and initial implementation of the
changes needed to eliminate waste.[19] The scope of the changes sought is focused on all or part
of a specific process, rather than broad organization practices, policies or technology changes,
and requires little investment.[20] Continuous process improvement teams and employee
suggestion programmes are, compared to kaizen blitz, long-term initiatives where staff meets
regularly over time.[21] While kaizen lies at the core of lean, most studies focus on evaluating
the effects of continual improvement efforts and there is only limited understanding of how the
kaizen principle is put into practice in health care.[22]
Therefore, the aim of this study is to describe the types of issues and improvement suggestions
that hospital employees feel empowered to address through kaizen practices in order to
understand when and how kaizen is used in health care. We specifically focused on the
improvement ideas captured through an employee suggestion system at a hospital adopting
multiple kaizen practices to support continual improvement.
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METHODS
Case characteristics: the hospital and its history of working with kaizen
The study was conducted in a regional hospital in Sweden with approximately 500 employees.
At the hospital a kaizen programme, which includes the use of an employee suggestion system,
for continuous improvement is ongoing since 2009. The initial implementation of kaizen was
supported by an external consultant that still provides support and assistance, when needed, to
the hospital units working with kaizen, which include units providing clinical services as well
administrative and support services. The units have the autonomy to organize their kaizen
practises as they see fit, but the general work process described below is the same for all units.
At each unit, employees are encouraged to propose improvement suggestions. The improvement
process, that builds on the Plan-Do-Study-Act (PDSA) cycle,[13] is documented in specifically
designed kaizen templates (Figure 1) that are displayed on a wall, visible for all staff members.
The paper template consists of 18 items that address the problem area (service level, quality and
safety, work environment, and economics), a description of the problem and the suggestions
proposed, the decision on the solution to test and to implement, as well as expected and achieved
results. We will use the term kaizen documents for the filled in kaizen templates.
< Insert Figure 1 here>
Individual employees can decide to what extent to fill in the kaizen template individually. The
minimum requirement is to fill in information about the identified problem but they can also
provide ideas for how to address the problem. The rest of the information in the kaizen template
is compiled as the improvement efforts move along.
Regular short meetings are organized with all employees in each unit from one up to four times a
month, where initial proposals are discussed and decisions made on whether they should be
implemented or further explored. Typically, no ideas are rejected, but not all improvement ideas
lead to a change in practice because of economic constraints, the complexity of the issue, or
disagreement among staff. The duration of the meetings vary depending on the complexity of the
issue discussed. When decisions could be made on the stop, the meetings can be very short and
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last about five minutes. For more complex issues the meetings can be longer and a small team is
put together to carry out the improvement cycle, resembling the kaizen event practice, until the
next meeting. When needed, improvement ideas are brought up to higher organizational levels.
One to three employees at each unit serve as kaizen representatives and one member of staff
serves as a kaizen coordinator for the hospital level. The coordinator brings all representatives
from the units together a few times a year and keeps track of which and how many improvement
suggestions each hospital units produces. The number of implemented suggestions is linked to a
financial reward that can be used for staff activities.
Eight units delivering geriatric care, internal medicine, gynaecology, intensive care, surgery,
palliative care, rehabilitation, and radiology were included in the current study. Eight other units
were excluded as they were a part of an intervention study in which the employee health
promotion activities were integrated with the kaizen work.[23] These units were excluded
because this health promotion intervention was deemed to influence the original kaizen practices,
and thus making it harder to understand when and how kaizen practices were used.
Data collection and analysis
The kaizen documents filled in by the 165 employees working at the included units in 2013 were
collected in January 2014, resulting in 186 documents that were used for analysis. The fact this
study was conducted about four years after the initial implementation of kaizen practices enabled
to study such practices when they were in full operation rather than in an initial implementation
phase, which is beneficial to understand how kaizen works in practice. All the written text from
the kaizen documents (Figure 1) was transcribed into an Excel file based on the template’s
questions, here after called items. The filled parts of the Plan-Do-Study-Act (PDSA) cycle was
an item also noted.
Directed content analysis [24] was used to analyse the text written in the kaizen documents. The
analysis we explored four main dimensions. First, the situation that triggered the use of the
kaizen document, which may be a reaction to a perceived problem to be solved or a proactive
initiative to test new ideas not clearly stemming from a problem. Second, the type or
organizational process targeted, which can involve one of three main types of organizational
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processes, i.e. technical and administrative support, and primary clinical processes, or a mixture
of them.[25] Third, the complexity level involved in the situation addressed that can vary from
simple to more complex.[26] Fourth, the type of outcomes addressed and expected, which may
be operational or socio-technical.[10] Figure 2 provides an overview of the four perspectives
included in analysis and how they relate to each other.
< Insert Figure 2 here>
Detailed definitions of the categories and sub-categories that guided the directed content analysis
as well as the items included, are presented in Table 1. The development of clear definitions
based on the literature strengthened the trustworthiness of the research process. In addition to
four dimensions in Table 1, we also assessed the degree of compliance to the kaizen template
items.
< Insert Table 1 here>
Categories
Sub categories Items in the kaizen template included in the analysis
Definition
Situation trigger-ing an improve-ment suggestion
Proactive 5, 6 Idea for improvement, not clearly stemming from a problem Reactive A reaction to a problem encountered that is clearly described
Organisational processes adressed [25]
Primary clini-cal process
5, 6, 9, 12, 15, 16
Set of activities to diagnose, treat and care for patients and address specific health problems
Support processes
Set of activities that support the primary clinical process but do not (alone) improve patient health (e.g. diagnostic processes, medication management)
Technical/ Adm. processes
Set of activities that deal with the structures and infrastructures needed for the general functioning of the hospital that not directly involve patients or health care professionals (e.g. payment of staff or the supply of goods or services, physical environment )
Complexity level in the issues addressed and improvement actions proposed [26]
Simple 5-6, 9, 12, 15, 16
One or very few components, interventions, outcomes, actors and/or units are involved
Complex Many components, interventions, outcomes, actors and/or units involved
Outcomes addressed/ expected [10]
Operational 9, 12, 15, 16 Reduces non-value created activities, leads to increased effectiveness, efficiency and productivity (e.g. increased service quality and patient safety, better use of resources)
Socio technical
Improves aspects related to staff and work environment (e.g. job satisfaction, stress, worker health, safety and well-being, work performance, innovation and creativity, organizational involvement, and organizational citizenship)
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Table 1. Definition of the categories and sub-categories used in analyses and their relation to the
research questions
The analysis was performed in several steps by the first and last authors. First, the entire material
was read through to get a sense of the whole. Secondly, categories based on the framework
(Figure 1) were pilot tested on parts of the data and definitions were agreed on. In a third step,
the two researchers independently categorised the entire data. The independent classification by
two judges was done to ensure dependability and credibility. Inter-rater reliabilities (Cohen’s
Kappa) of 0.92, 0.97, 0.97, and 0.96 were calculated for the four main categories respectively. In
the few cases where there was disagreement on the categorisation, a third judge’s opinion was
sought (the second author) for a majority decision. Frequencies and proportions of classified
items in each sub category were calculated for the total data set and also separately for the eight
units.
To assess the degree of compliance to the kaizen template items (i.e. to which degree the staff
had filled in text for the items in the template, including marked anything in the PDSA-cycle’s
phases) the frequencies and proportions of information in the kaizen template items were
calculated for all the kaizen documents. The study has been granted ethical approval by the
Regional Ethics Committee in Stockholm (ref no. 2011/1420-31/5).
RESULTS
Overview of the content in the kaizen documents
Figure 3 provides an overview of the percentage of the kaizen documents in the four categories
and sub categories. In Table 2 these results are presented at unit level.
< Insert Figure 3 here>
< Insert Table 2 here>
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Unit Staff 2013
Kaizen documents
Situation triggering the suggestion
Type of organizational process
Complexity Type of outcome
Proactive Reactie Tech-
nical
Sup-
port
Pri-
mary
Simple Complex Operative Socio-
technical n n n / % n / % n / % n / % n / % n / % n / % n / % n / %
1 35 63 14/22 49/78 24/38 34/54 5/8 59/94 4/6 34/54 29/46 2 6 17 5/29 12/71 10/59 6/35 1/6 16/94 1/6 13/76 4/24 3 36 22 7/32 15/68 7/32 8/36 7/32 20/91 2/9 15/68 7/32 4 10 30 12/40 18/60 8/27 21/70 1/3 28/93 2/7 27/90 3/10 5 15 19 9/47 10/53 5/26 9/47 5/26 15/79 4/21 16/84 3/16 6 19 11 2/18 9/82 6/55 3/27 2/18 9/82 2/18 10/91 1/9 7 21 5 1/ 20 4/80 4/80 0/0 1/20 4/80 1/20 3/60 2/40 8 23 19 2/11 17/89 6/32 6/32 7/37 15/79 4/21 16/84 3/16
Table 2. Number of staff and kaizen documents, and the percentage of the improvement
suggestions in each subcategory per unit
Situations that triggered improvement suggestions
A majority (72%) of the kaizen documents were related to a problem identified and thus
categorised as reactive. At unit level the proportion of reactive kaizen documents varied from 53
to 89 percent (Table 2). Examples of reactive activities included an identified problem and need
to improve documentation related to the process of discharging patients or substitute broken
equipment. An example of a proactive activity was a suggestion to buy oil color and canvas to
enable patients in palliative care to draw paintings for decorating the wards. This example was
considered as proactive as it originated from a willingness to create a warm and pleasant
environment for patients, rather than stemming from an identified problem.
Type of organizational processes addressed
In 47 percent of the cases (n=87), the kaizen documents addressed support processes, in 38
percent (n=70) technical administrative processes, and in 16 percent (n=29) primary clinical
processes (Figure 3). In four of the units, the majority of the kaizen documents addressed support
processes, while in three units, the majority of the documents addressed technical-administrative
processes. Only in one unit most kaizen documents address the primary clinical care process.
Examples of problems in support processes were: unclear information provided to patients
during preparation for routine examinations, or the identification of non-value adding
administrative activities in the physician workflow. In both examples the processes addressed
involved activities needed to support the patient care process, but that did not alone contribute to
improvement of patients’ health. Examples of problems related to technical-administrative
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processes dealt with infrastructures needed for the general functioning of the hospital, for
example the lack of available post-it notes for new improvement suggestions, or that the
computers were not switched off during evening shifts. Examples of primary clinical processes
addressed were poor pain relief treatment for older patients and lack of standardized routines for
central line placement in emergency care.
Complexity in issues addressed and in improvement actions proposed
A majority (89%) of the documents addressed problems and/or proposed suggestions that were
categorised as simple (Table 2). These were often small changes needed to the physical layout,
for example changing the placement of medications to improve the ergonomic work environment
for staff or fixing the lack of aprons and gloves in the storage area. By simply refilling the
storage the risk for transmission of infections could be reduced. Complex issues included for
example when staff members were feeling uncomfortable to collaborate across organizational
boundaries or when staff at a unit complained about patients arriving from the emergency
department that needed a quick transfer to the radiology unit.
Types of outcomes addressed and expected
In a majority of the cases (72%) operative outcomes were addressed. Staff proposed changes to
work processes, physical layout, or equipment that could yield both improved quality of care for
patients and a more efficient use of resources. Socio-technical outcomes mentioned were staff
well-being, suggested to be improved by for example increasing the indoor temperature in a
perceived cold work place.
Degree of compliance to the Kaizen documents
There was a large variation to what extend the different parts of the kaizen documents had been
filled in. The percentage of compliance (i.e. text filled in under each item in the template or
marked in the PDSA-phases) varied from 12 to 100 percent between the items (Figure 4).
< Insert Figure 4 here>
The parts of the template that concerned problem identification and planning proposed solutions
(items 2-9) had items with varied level of compliance. Items 3-6 and 9 were characterized by a
high degree of compliance, ranging from 75% to 98%. Items 2 (area addressed), 7 (date of
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suggested solution), and 8 (person making the suggestion), were characterized by a lower degree
of compliance, ranging from 32% to 44%.
Compliance was also low for items that concerned the test and further refinement of the
improvement idea and these items were number 10 (12%), 11 (16%), and 12 (25%). Compliance
varied for items 13-18% that concerned the actual implementation of the solution and the
monitoring of the results achieved. Information on the date for implementation (item 13) and the
person responsible for the implementation (item 14) was provided in 63% and 35% of the kaizen
documents, respectively. The final solution approved (item 15) was described in 87% of the
documents, whereas the actual results achieved were described in 28% of the cases. The solution
was signed by and thereby approved by the managers (item 18) in 17% of the documents, which
was however not a requirement for all types of suggestions. All the four phases of the PDSA
cycle (item 17) were reported on in 25% of the documents and in 49% at least one of the PDSA
cycle’s phases was mentioned.
DISCUSSION
This study adds to the current knowledge on kaizen practices in health care by providing
empirical evidence of when and how employees propose improvement ideas through an
employee suggestion programme. The evidence was generated based on the analysis of a wide
range of initiatives carried out at one hospital for a period of one year, rather than on single
improvement initiatives as often reported in the literature. Kaizen templates were most often
filled in when staff perceived a problem in support or technical/administrative processes. The
problems addressed and the solutions proposed were often characterized by a low level of
complexity and involved mainly operational aspects of performance. The degree of compliance
with different parts of the kaizen template was generally high for items that concerned problem
and solution identification and low for items corresponding to test and implementation of the
solution. The findings will be discussed in relation to the literature on employee suggestion
programmes, as well as the broader lean and kaizen literature.
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The majority of the improvement ideas suggested by the employees in the kaizen templates were
a reaction to an experienced problem. This can be related to the incremental approach to
improvement that is inherent in kaizen practices which focus on the improvement of current
practices. In other sectors, the incremental approach has been associated with reduced
opportunities for innovation.[12, 27] Current research evidence however points to the fact that
innovation and quality improvement can be handled in parallel.[12, 27] Further studies are
needed to unravel the complex relationship between innovation and incremental improvement in
health care and the practices needed to support this relationship.
The kaizen documents captured mainly simple improvement ideas that involved one
organizational unit. The focus on single units may explain the scarcity of documents that
addressed clinical care processes that often cross organizational boundaries. These findings
suggest that, like at Toyota where lean and kaizen practices were developed, employee
suggestion systems can be used to encourage employees to incrementally test and implement
ideas that are within their immediate control. At Toyota, these systems do however not replace
managers responsibility to solve more complex system-related problems.[28] In health care,
there are few examples of kaizen practices as the management level. An example is the creation
ad-hoc management structures that cross organizational boundaries, which have proven to be
effective to open up communication channels between hospital management team and
improvement teams.[5] However, for health care organizations to achieve long-term results and
to conduct improvement efforts that embrace a patient rather than a unit perspective, there is a
need to develop kaizen practices at the management level that go beyond establishing
communication channels.
For the type of outcomes addressed, most cases focused on the operational aspects of
performance. Thus, there is a need for lean improvement efforts to embrace an employees’
perspective to a larger extent.[8-10] As lean transforms work structures and processes, its
application in healthcare can be expected to affect the employees responsible for carrying out the
work.[9] As showed by previous studies of the same hospital, efforts to integrate operational and
socio-technical improvement efforts with the kaizen system may lead to a better understanding
of the relationship between work and health and a higher engagement in health promotion, as
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well as more engagement in using kaizen for improvement work in general.[29] To achieve
coherence among an organization’s improvement processes and its social, technical and
structural systems is important when attempting to improve quality in health care
organizations.[30]
The low degree of use of items in the kaizen documents that corresponded to test and evaluation
of new ideas indicate that the scientific application of continuous improvement cycles was not
optimal. Methods, such as PDSA cycles, that build on a iterative and scientific approach to
improvement are seldom performed as planned in health care.[13] The fact that this study was
conducted four years after kaizen was introduced indicates that it is not merely a matter of time
and experience with using kaizen. Without these components in place it can be difficult for
organizations to monitor the results of improvement efforts and thus to motivate staff that their
efforts actually yield the desired results. Nevertheless, in this setting, kaizen was still used
despite this short-coming, perhaps indicating that the system, even though mostly focusing on
identification and suggestions for solutions, was perceived as valuable for staff.
Some variation in how the units used the kaizen templates was identified although not explicitly
explored in this study because of the limited number of documents collected from each unit. We
observed for instance that more improvement suggestions were produced in small units. Close
interaction among employees can help staff to do their work while also working constantly at
improving it.[5] Future studies, can explore more in depth how contextual factors such as staff
composition, turnover rates, stress level among staff, and the organization ability to implement
the suggested ideas may influence staff participation in kaizen activities.
Strengths and limitations
The calculated frequencies and percentages are constructed from qualitative information in the
kaizen documents in order to provide an overarching pattern and actual numbers shall be
interpreted with caution. Some kaizen forms contained less information and this may have
introduced some bias as they were more difficult to categorise. Nevertheless, using documents
allowed us to track the written trails of improvements, thus providing information that are not
limited by subjective experience or memory biases.
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In the analysis, the information from multiple items was used to code the documents according to
predefined categories and sub categories. This methodological choice enabled us to overcome
the constraint of missing data in some of the items. However, if more documents were available,
the separate analysis of some key items could have provided a more in depth understanding of
how kaizen works. The complexity aspect, for instance, could have been analyzed separately for
the issues addressed and the solutions proposed. Nevertheless, the choice to combine items can
provide a holistic understanding of how kaizen documents are used.
Several measures were taken to strengthen the trustworthiness of the research process, such as
having multiple researchers conducting the analysis based on clearly defined categories and sub
categories. Nevertheless, a design that includes other sources of data (e.g. interviews and
observations) would have provided more insights. This data could include information on the
actual implementation or lack thereof of changes suggested in kaizen documents and on possible
contextual factors influencing kaizen practices.
The transferability of the findings is influenced by how kaizen practices were adopted at the
studied hospital, which we thought to balance by providing a thorough description of the care.
CONCLUSIONS
Kaizen practises are mainly used by hospital staff in a reactive manner to address simple
challenges rather than in a proactive manner or in relation to complex issues. Thus, there is a
need to combine kaizen practices with improvement and innovation practices that help staff and
managers to address more complex issues, such as the improvement of clinical care processes
that cross organizational and institutional boundaries. Moreover, the limited focus on socio-
technical aspects and the partial compliance to the kaizen template, especially regarding test and
implementation items, may indicate a limited understanding of the entire kaizen process and of
how it relates to the overall organizational goals. This limited understanding can ultimately
hamper the sustainability of kaizen practices themselves and of their results. It may also indicate
that the simplicity of iterative approaches following the PDSA cycle is alluring, and that more
efforts are needed in organizations to be able to continually improve.
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.
ACKNOWLEDGEMENTS
The authors would like to thank the hospital for sharing their work on kaizen and Sandra Astnell
for invaluable help in data transcription. This work was financially supported by AFA Insurance
[grant no 110094]. Dr von Thiele Schwarz held a fellowship in improvement science funded by
Vinnvård.
AUTHORS’ CONTRIBUTION
All authors designed the study, TSH collected the data, PM and MN conducted the analyses and
drafted the manuscript. All authors read, contributed to, and approved the final manuscript.
COMPETING INTERESTS
The authors declare that they have no competing interests.
DATA SHARING
The Excel file with the qualitative directed content analysis is available by emailing [email protected].
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Figure 1. The kaizen template used to document the improvement process at the hospital. The note has been translated from Swedish to English (amended and published with permission from KAIZEN support).
279x209mm (300 x 300 DPI)
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Figure 2. Overview of the four perspectives that guided the analysis and how they relate to each other.
254x190mm (300 x 300 DPI)
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Figure 3. Percentage of improvement suggestions assigned to subcategories within each category (type of situation; type of process addressed; complexity level; type of outcomes).
254x190mm (300 x 300 DPI)
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Figure 4. Degree of compliance for each item in the kaizen documents (i.e. percentage of the kaizen document that had text or markings in each one of the items).
338x190mm (300 x 300 DPI)
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Kaizen practice in healthcare: A qualitative analysis of hospital employees’ suggestions for improvement
Journal: BMJ Open
Manuscript ID bmjopen-2016-012256.R2
Article Type: Research
Date Submitted by the Author: 05-Jul-2016
Complete List of Authors: Mazzocato, Pamela; Karolinska Institutet, Learning, Informatics, Management, and Ethics Stenfors-Hayes, Terese; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Evaluation Unit von Thiele Schwarz, Ulrica; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre Hasson, Henna ; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre;
Stockholms Lans Landsting, Center for Epidemiology and Community Medicine Nyström, Monica; Karolinska Institutet, Department of Learning, Informatics, Management and Ethics, Medical Management Centre; Umea Universitet Nationalekonomi, Department of Public health and Clinical medicine, Epidemiology and Global health
<b>Primary Subject Heading</b>:
Medical management
Secondary Subject Heading: Qualitative research
Keywords: QUALITATIVE RESEARCH, Kaizen, Employee suggestion programme, Quality improvement, lean thinking
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TITLE PAGE
Title
Kaizen practice in healthcare: A qualitative analysis of hospital employees’
suggestions for improvement
Corresponding Author
Mazzocato Pamela, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Tomtebodavägen 18A, 17177, Stockholm, Sweden. E-mail: [email protected]; Telephone number: 0046 852483696
Co-Authors
Stenfors-Hayes Terese, Department of Learning, Informatics, Management and Ethics, Evaluation Unit, Karolinska Institutet, Stockholm, Sweden. von Thiele Schwarz Ulrica, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, Sweden Hasson, Henna, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, Sweden and Center for Epidemiology and Community Medicine, Stockholm County Council, Stockholm, Sweden
Nyström, Monica Elisabeth, Department of Learning, Informatics, Management and Ethics, Medical Management Centre, Karolinska Institutet, Stockholm, and Department of Public health and Clinical medicine, Epidemiology and Global health, Umeå University, Umeå, Sweden
Keywords
Quality improvement, lean thinking, employee suggestion programme, qualitative research, kaizen
Word count
3707
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Abstract Objectives Kaizen, or continuous improvement, lies at the core of lean. Kaizen is implemented through
practices that enable employees to propose ideas for improvement and solve problems. The aim
of this study is to describe the types of issues and improvement suggestions that hospital
employees feel empowered to address through kaizen practices in order to understand when and
how kaizen is used in health care.
Methods
We analysed 186 structured kaizen documents containing improvement suggestions that were
produced by 165 employees at a Swedish hospital. Directed content analysis was used to
categorise the suggestions into: type of situation (proactive or reactive) triggering an action; type
of process addressed (technical/administrative, support, and clinical); complexity level (simple or
complex); and type of outcomes aimed for (operational or socio-technical). Compliance to the
kaizen template was calculated.
Results
Seventy-two percent of the improvement suggestions were reactions to a perceived problem.
Support, technical and administrative, and primary clinical processes were involved in 47, 38,
and 16 % of the suggestions, respectively. The majority of the kaizen documents addressed
simple situations and focused on operational outcomes. The degree of compliance to the kaizen
template was high for several items concerning the identification of problems and the proposed
solutions, and low for items related to the test and implementation of solutions.
Conclusions
There is a need to combine kaizen practices with improvement and innovation practices that help
staff and managers to address complex issues, such as the improvement of clinical care
processes. The limited focus on socio-technical aspects and the partial compliance to kaizen
templates may indicate a limited understanding of the entire kaizen process and of how it relates
to the overall organizational goals. This in turn can hamper the sustainability of kaizen practices
and results.
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STRENGTHS AND LIMITATIONS OF THIS STUDY
• Employees’ improvement suggestions captured in kaizen templates that were filled in
during one year at eight units in a hospital setting were analysed.
• A directed content analysis was carried out that was guided by categories and
subcategories that were clearly defined.
• Data was classified independently by two researchers to foster dependability and
credibility in the analysis, and disagreements checked by a third researcher.
• A design that includes other sources of data (e.g. interviews and observations) would
have provided more insights into how kaizen works in practice, such as on the influence
of contextual factors.
• The focus of this study was constrained to the content of ideas developed through an
employee suggestion system; however, the system was part of a wider kaizen approach
and therefore the findings should be prudently transferred to kaizen practices in general.
INTRODUCTION
The management practice lean has become one of the most commonly used improvement
approaches in health care.[1] Lean is based on the continuous improvement of processes
achieved either by increasing customer value or reducing non-value adding activities, and by
reducing process variation and poor work conditions.[2] There is promising evidence that lean
helps to improve efficiency and quality in the short-term.[3, 4] However, sustainability of results
after the initial period of short-term gains has been proven difficult to achieve,[5, 6] and there is
only limited understanding of factors influencing variation in results across organizational
settings.[5, 7] Plausible explanations for some of the observed limitations can be found in the
scope of the lean improvement efforts. The types of outcomes addressed have mainly focused on
operational aspects of performance, while little attention has been paid to socio-technical aspects,
such as employees’ health, well-being, and creativity.[8-10] Studies on the types of
organizational processes involved have shown that lean has mainly concerned manufacturing-
like processes, such as laboratory processes,[11] and processes within one unit and not across
organizational boundaries.[8] It has also been suggested that lean practices may be more
successful when applied to services characterized by a low degree of complexity.[5] The
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incremental approach to lean improvement has furthermore been perceived as an inhibitor to an
organizations’ ability to innovate, as the focus is on improving existing products, services, and
processes, rather than on finding new ways of doing things.[12] Limited compliance to a
scientific approach on improvement may also explain the challenges to continuously improve.[8,
13]
Thus, there is a need to deepen our understanding on how lean works in health care. Continuous
improvement lies at the core of lean, and is referred to as kaizen, a Japanese word that means
“good change.”[14] The kaizen principle is about striving for perfection through the ongoing
involvement of employees in practices that enable them to incrementally propose ideas for
improvement, solve problems, and sustain results over time.[15, 16] Examples of practices are
kaizen blitz, continuous process improvement teams, and employee suggestion programmes.[17]
Kaizen blitz, sometimes referred to as “kaizen events” or rapid improvement events, are
generally short-term projects, often conducted in the format of a three to five day work session
focused on a specific process or set of activities.[18] These projects typically involve the analysis
of current processes, the development of ideal processes, and initial implementation of the
changes needed to eliminate non-value adding steps.[19] The scope of the changes is on all or
part of a specific process, rather than on broad organization practices, policies or technology
changes, and requires little investment.[20, 21] Continuous process improvement teams and
employee suggestion programmes are, compared to kaizen blitz, long-term initiatives where staff
meets regularly over time.[22] While kaizen lies at the core of lean, most studies focus on
evaluating the effects of continual improvement efforts and there is only limited understanding
of how the kaizen principle is put into practice in health care.[23]
Therefore, the aim of this study is to describe the types of issues and improvement suggestions
that hospital employees feel empowered to address through kaizen practices in order to
understand when and how kaizen is used in health care. We specifically focused on the
improvement ideas captured through an employee suggestion system at a hospital adopting
multiple kaizen practices to support continual improvement.
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METHODS
Case characteristics: the hospital and its history of working with kaizen
The study was conducted in a regional hospital in Sweden with approximately 500 employees.
At the hospital a kaizen programme, which includes the use of an employee suggestion system,
for continuous improvement is ongoing since 2009. The initial implementation of kaizen was
supported by an external consultant that still provides support and assistance, when needed, to
the hospital units working with kaizen. The units provide clinical services as well administrative
and support services. The units have the autonomy to organize their kaizen practises as they see
fit, but the general work process described below is the same for all units.
At each unit, employees are encouraged to propose improvement suggestions. The improvement
process, that builds on the Plan-Do-Study-Act (PDSA) cycle,[13] is documented in specifically
designed kaizen templates (Figure 1) that are displayed on a wall, visible for all staff members.
The paper template consists of 18 items that address the problem area (service level, quality and
safety, work environment, and economics), the description of the problem and the suggestions
proposed, the decision on the solution to test and to implement, as well as expected and achieved
results. We will use the term kaizen documents for the filled in kaizen templates.
< Insert Figure 1 here>
Individual employees can decide to what extent to fill in the kaizen template individually. The
minimum requirement is to fill in information about the identified problem but they can also
provide ideas for how to address the problem. The rest of the information in the kaizen template
is compiled as the improvement efforts move along.
Regular short meetings are organized with all employees in each unit from one up to four times a
month, where initial proposals are discussed and decisions made on whether they should be
implemented or further explored. Typically, no ideas are rejected, but not all improvement ideas
lead to a change in practice because of economic constraints, the complexity of the issue, or
disagreement among staff. The duration of the meetings vary depending on the complexity of the
issue discussed. When decisions can be made on the stop, the meetings can be very short and last
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about five minutes. For more complex issues the meetings can be longer and a small team is put
together to carry out the improvement cycle, resembling the kaizen event practice, until the next
meeting. When needed, improvement ideas are brought up to higher organizational levels.
One to three employees at each unit serve as kaizen representatives and one member of staff
serves as a kaizen coordinator for the hospital level. The coordinator brings all representatives
from the units together a few times a year and keeps track of which and how many improvement
suggestions each hospital units produces. The number of implemented suggestions is linked to a
financial reward that can be used for staff activities.
Eight units delivering geriatric care, internal medicine, gynaecology, intensive care, surgery,
palliative care, rehabilitation, and radiology were included in the current study. Eight other units
were excluded as they were a part of an intervention study in which the employee health
promotion activities were integrated with the kaizen work.[24] These units were excluded
because this health promotion intervention was deemed to influence the original kaizen practices,
and thus making it harder to understand when and how kaizen practices were used.
Data collection and analysis
The kaizen documents filled in by the 165 employees working at the included units in 2013 were
collected in January 2014, resulting in 186 documents that were used for analysis. This study
was conducted about four years after the initial implementation of kaizen practices, which
enabled us to study them when they were in full operation. All the written text from the kaizen
documents (Figure 1) was transcribed into an Excel file based on the template’s questions, here
after called items. The filled parts of the Plan-Do-Study-Act (PDSA) cycle was an item also
noted.
Directed content analysis [25] was used to analyse the text written in the kaizen documents. In
the analysis we explored four main dimensions. First, the situation that triggered the use of the
kaizen document, which could be a reaction to a perceived problem to be solved or a proactive
initiative to test new ideas not clearly stemming from a problem. Second, the type or
organizational process targeted, which could involve one of three main types of organizational
processes, i.e. technical and administrative support, and primary clinical processes, or a mixture
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of them.[26] Third, the complexity level involved in the situation addressed that could vary from
simple to more complex.[27] Fourth, the type of outcomes addressed and expected, which could
be operational or socio-technical.[10] Figure 2 provides an overview of the four perspectives
included in analysis and how they relate to each other.
< Insert Figure 2 here>
Detailed definitions of the categories and subcategories that guided the directed content analysis
as well as the items included, are presented in Table 1. The development of clear definitions
based on the literature strengthened the trustworthiness of the research process. In addition to the
four dimensions in Table 1, we also assessed the degree of compliance to the kaizen template
items.
< Insert Table 1 here>
Categories
Sub-categories
Definition
Items in the kaizen template included in the
analysis
Situation triggering an improvement suggestion
Proactive Idea for improvement, not clearly stemming from a problem
5, 6 Reactive
A reaction to a problem encountered that is clearly described
Organisational processes addressed [26]
Primary clini-cal process
Set of activities to diagnose, treat and care for patients and address specific health problems
5, 6, 9, 12, 15, 16
Support processes
Set of activities that support the primary clinical process but do not (alone) improve patient health (e.g. diagnostic processes, medication management)
Technical/ Adm. processes
Set of activities that deal with the structures and infrastructures needed for the general functioning of the hospital that not directly involve patients or health care professionals (e.g. payment of staff or the supply of goods or services, physical environment )
Complexity level in the issues addressed and improvement actions proposed [27]
Simple One or very few components, interventions, outcomes, actors and/or units are involved 5-6, 9, 12, 15,
16 Complex
Many components, interventions, outcomes, actors and/or units involved
Outcomes addressed/ expected [10]
Operational Reduces non-value created activities, leads to increased effectiveness, efficiency and productivity (e.g. increased service quality and patient safety, better use of resources)
9, 12, 15, 16 Socio technical
Improves aspects related to staff and work environment (e.g. job satisfaction, stress, worker health, safety and well-being, work performance, innovation and creativity, organizational involvement, and organizational citizenship)
Table 1. Definition of the categories and subcategories used in analyses and their relation to the
research questions
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The analysis was performed in several steps by the first and last authors. First, the entire material
was read through to get a sense of the whole. Secondly, categories based on the framework
(Figure 1) were pilot tested on parts of the data and definitions were agreed on. In a third step,
the two researchers independently categorised the entire data. The independent classification by
two judges was done to ensure dependability and credibility. Inter-rater reliabilities (Cohen’s
Kappa) of 0.92, 0.97, 0.97, and 0.96 were calculated for the four main categories respectively. In
the few cases where there was disagreement on the categorisation, a third judge’s opinion was
sought (the second author) for a majority decision. Frequencies and proportions of classified
items in each subcategory were calculated for the total data set and also separately for the eight
units.
To assess the degree of compliance to the kaizen template items (i.e. to which degree the staff
had filled in text for the items in the template, including marked anything in the PDSA-cycle’s
phases) the frequencies and proportions of information in the kaizen template items were
calculated for all the kaizen documents. The study has been granted ethical approval by the
Regional Ethics Committee in Stockholm (ref no. 2011/1420-31/5).
RESULTS
Overview of the content in the kaizen documents
Figure 3 provides an overview of the percentage of the kaizen documents in the four categories
and subcategories. In Table 2 these results are presented at unit level.
< Insert Figure 3 here>
< Insert Table 2 here>
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Unit Staff 2013
Kaizen documents
Situation triggering the suggestion
Type of organizational process
Complexity Type of outcome
Proactive Reactive Tech-
nical
Sup-
port
Pri-
mary Simple Complex Operative
Socio-
technical
n n n / % n / % n / % n / % n / % n / % n / % n / % n / %
1 35 63 14/22 49/78 24/38 34/54 5/8 59/94 4/6 34/54 29/46 2 6 17 5/29 12/71 10/59 6/35 1/6 16/94 1/6 13/76 4/24 3 36 22 7/32 15/68 7/32 8/36 7/32 20/91 2/9 15/68 7/32 4 10 30 12/40 18/60 8/27 21/70 1/3 28/93 2/7 27/90 3/10 5 15 19 9/47 10/53 5/26 9/47 5/26 15/79 4/21 16/84 3/16 6 19 11 2/18 9/82 6/55 3/27 2/18 9/82 2/18 10/91 1/9 7 21 5 1/ 20 4/80 4/80 0/0 1/20 4/80 1/20 3/60 2/40 8 23 19 2/11 17/89 6/32 6/32 7/37 15/79 4/21 16/84 3/16
Table 2. Number of staff and kaizen documents, and the percentage of the improvement
suggestions in each subcategory per unit
Situations that triggered improvement suggestions
A majority (72%) of the kaizen documents were related to a problem identified and thus
categorised as reactive. At unit level the proportion of reactive kaizen documents varied from 53
to 89 percent (Table 2). Examples of reactive activities included an identified problem and need
to improve documentation related to the process of discharging patients or substitute broken
equipment. An example of a proactive activity was a suggestion to buy oil color and canvas to
enable patients in palliative care to draw paintings for decorating the wards. This example was
considered as proactive as it originated from a willingness to create a warm and pleasant
environment for patients, rather than stemming from an identified problem.
Type of organizational processes addressed
In 47 percent of the cases (n=87), the kaizen documents addressed support processes, in 38
percent (n=70) technical administrative processes, and in 16 percent (n=29) primary clinical
processes (Figure 3). In four of the units, the majority of the kaizen documents addressed support
processes, while in three units, the majority of the documents addressed technical-administrative
processes. Only in one unit most kaizen documents addressed the primary clinical care process.
Examples of problems in support processes were: unclear information provided to patients
during preparation for routine examinations, or the identification of non-value adding
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administrative activities in the physician workflow. In both examples the processes addressed
involved activities needed to support the patient care process, but that did not alone contribute to
improvement of patients’ health. Examples of problems related to technical-administrative
processes dealt with infrastructures needed for the general functioning of the hospital, for
example the lack of available post-it notes for new improvement suggestions, or that the
computers were not switched off during evening shifts. Examples of primary clinical processes
addressed were poor pain relief treatment for older patients and lack of standardized routines for
central line placement in emergency care.
Complexity in issues addressed and in improvement actions proposed
A majority (89%) of the documents addressed problems and/or proposed suggestions that were
categorised as simple (Table 2). These were often small changes needed to the physical layout,
for example changing the placement of medications to improve the ergonomic work environment
for staff or fixing the lack of aprons and gloves in the storage area. By simply refilling the
storage the risk for transmission of infections could be reduced. Complex issues included for
example when staff members were feeling uncomfortable to collaborate across organizational
boundaries or when staff at a unit complained about patients arriving from the emergency
department that needed a quick transfer to the radiology unit.
Types of outcomes addressed and expected
In a majority of the cases (72%) operative outcomes were addressed. Staff proposed changes to
work processes, physical layout, or equipment that could yield both improved quality of care for
patients and a more efficient use of resources. Socio-technical outcomes mentioned were staff
well-being, suggested to be improved by for example increasing the indoor temperature in a
perceived cold work place.
Degree of compliance to the Kaizen documents
There was a large variation to what extend the different parts of the kaizen documents had been
filled in. The percentage of compliance (i.e. text filled in under each item in the template or
marked in the PDSA-phases) varied from 12 to 100 percent between the items (Figure 4).
< Insert Figure 4 here>
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The parts of the template that concerned problem identification and planning proposed solutions
(items 2-9) had items with varied level of compliance. Items 3-6 (date, person who identified the
problem, description of the improvement idea, and expected result) and 9 (improvement
suggestion) were characterized by a high degree of compliance, ranging from 75% to 98%. Items
2 (area addressed), 7 (date of suggested improvement), and 8 (person making the suggestion),
were characterized by a lower degree of compliance, ranging from 32% to 44%.
Compliance was also low (12-25%) for items that concerned the test and further refinement of
the improvement idea and these items were number 10 (date for testing the suggestion), 11
(person responsible for testing the suggestion), and 12 (suggestion implemented). Compliance
varied for items 13-18 that concerned the actual implementation of the solution and the
monitoring of the results achieved. Information on the date for implementation (item 13) and the
person responsible for the implementation (item 14) was provided in 63% and 35% of the kaizen
documents, respectively. The final solution approved (item 15) was described in 87% of the
documents, whereas the actual results achieved (item 16) were described in 28% of the cases.
The solution was signed by and thereby approved by the managers (item 18) in 17% of the
documents, which was however not a requirement for all types of suggestions. All the four
phases of the PDSA cycle (item 17) were reported on in 25% of the documents and in 49% at
least one of the PDSA cycle’s phases was mentioned.
DISCUSSION
This study adds to the current knowledge on kaizen practices in health care by providing
empirical evidence of when and how employees propose improvement ideas through an
employee suggestion programme. The evidence was generated based on the analysis of a wide
range of initiatives carried out at one hospital for a period of one year, rather than on single
improvement initiatives as often reported in the literature. Kaizen templates were most often
filled in when staff perceived a problem in support or technical/administrative processes. The
problems addressed and the solutions proposed were often characterized by a low level of
complexity and involved mainly operational aspects of performance. The degree of compliance
with different parts of the kaizen template was generally high for items that concerned problem
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and solution identification and low for items corresponding to test and implementation of the
solution. These findings will be discussed in relation to the literature on employee suggestion
programmes, as well as the broader lean and kaizen literature.
The majority of the improvement ideas suggested by the employees in the kaizen templates were
a reaction to an experienced problem. This can be related to the incremental approach to
improvement that is inherent in kaizen practices. In other sectors, this incremental approach has
been associated with reduced opportunities for innovation.[12, 28] Current research evidence
however points to the fact that innovation and quality improvement can be handled in
parallel.[12, 28] Further studies are needed to unravel the complex relationship between
innovation and incremental improvement in health care and the practices needed to support this
relationship.
The kaizen documents captured mainly simple improvement ideas that involved one
organizational unit. The focus on single units may explain the scarcity of documents that
addressed clinical care processes that often cross organizational boundaries. These findings
suggest that, like at Toyota where lean and kaizen practices were developed, employee
suggestion systems can be used to encourage employees to test and implement ideas that are
within their immediate control. At Toyota, these systems do however not replace managers
responsibility to solve more complex system-related problems.[29] In health care, there are few
examples of kaizen practices at the management level. An example is the creation ad-hoc
management structures that cross organizational boundaries, which have proven to be effective
to open up communication channels between hospital management and improvement teams.[5]
However, for health care organizations to achieve long-term results and to conduct improvement
efforts that embrace a patient rather than a unit perspective, there is a need to develop kaizen
practices at the management level that go beyond establishing communication channels.
For the type of outcomes addressed, most cases focused on the operational aspects of
performance. Thus, there is a need for lean improvement efforts to embrace an employees’
perspective to a larger extent.[8-10] As lean transforms work structures and processes, its
application in healthcare can be expected to affect the employees responsible for carrying out the
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work.[9] As showed by previous studies of the same hospital, efforts to integrate operational and
socio-technical improvement activities with the kaizen system may lead to a better understanding
of the relationship between work and health and a higher engagement in health promotion, as
well as more engagement in using kaizen for improvement work in general.[30] To achieve
coherence among an organization’s improvement processes and its social, technical and
structural systems is important when attempting to improve quality in health care
organizations.[31]
The low degree of use of items in the kaizen documents that corresponded to test and evaluation
of new ideas indicate that the scientific application of continuous improvement cycles was not
optimal. Methods, such as PDSA cycles, that build on a iterative and scientific approach to
improvement are seldom performed as planned in health care.[13] The fact that this study was
conducted four years after kaizen was introduced indicates that it is not merely a matter of time
and experience with using kaizen. Without these components in place it can be difficult for
organizations to monitor the results of improvement efforts and thus to motivate staff that their
efforts actually yield the desired results. Nevertheless, in this setting, kaizen was still used
despite this short-coming, perhaps indicating that the system, even though mostly focusing on
identification and suggestions for solutions, was perceived as valuable for staff.
Some variation in how the units used the kaizen templates was identified although not explicitly
explored in this study because of the limited number of documents collected from each unit. We
observed for instance that more improvement suggestions were produced in small units. Close
interaction among employees can help staff to do their work while also working constantly at
improving it.[5] Future studies can explore more in depth how contextual factors such as staff
composition, turnover rates, stress level among staff, and the organization ability to implement
the suggested ideas may influence staff participation in kaizen activities.
Strengths and limitations
The calculated frequencies and percentages are constructed from qualitative information in the
kaizen documents in order to provide an overarching pattern and actual numbers shall be
interpreted with caution. Some kaizen forms contained less information and this may have
introduced some bias as they were more difficult to categorise. Nevertheless, using documents
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allowed us to track the written trails of improvements, thus providing information that are not
limited by subjective experience or memory biases.
In the analysis, the information from multiple items was used to code the documents according to
predefined categories and subcategories. This methodological choice enabled us to overcome the
constraint of missing data in some of the items. However, if more documents were available, the
separate analysis of some key items could have provided a more in depth understanding of how
kaizen works. The complexity aspect, for instance, could have been analyzed separately for the
issues addressed and the solutions proposed. Nevertheless, the choice to combine items can
provide a holistic understanding of how kaizen documents are used.
Several measures were taken to strengthen the trustworthiness of the research process, such as
having multiple researchers conducting the analysis based on clearly defined categories and
subcategories. Nevertheless, a design that includes other sources of data (e.g. interviews and
observations) would have provided more insights. This data could include information on the
actual implementation or lack thereof of changes suggested in kaizen documents and on possible
contextual factors influencing kaizen practices.
The transferability of the findings is influenced by how kaizen practices were adopted at the
studied hospital, which we thought to balance by providing a thorough description of the case.
CONCLUSIONS
Kaizen practises are mainly used by hospital staff in a reactive manner to address simple
challenges rather than in a proactive manner or in relation to complex issues. Thus, there is a
need to combine kaizen practices with improvement and innovation practices that help staff and
managers to address more complex issues, such as the improvement of clinical care processes
that cross organizational and institutional boundaries. Moreover, the limited focus on socio-
technical aspects and the partial compliance to the kaizen template, especially regarding test and
implementation items, may indicate a limited understanding of the entire kaizen process and of
how it relates to the overall organizational goals. This limited understanding can ultimately
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hamper the sustainability of kaizen practices themselves and of their results. It may also indicate
that the simplicity of iterative approaches following the PDSA cycle is alluring, and that more
efforts are needed in organizations to be able to continually improve.
ACKNOWLEDGEMENTS
The authors would like to thank the hospital for sharing their work on kaizen and Sandra Astnell
for invaluable help in data transcription. This work was financially supported by AFA Insurance
[grant no 110094]. Dr von Thiele Schwarz held a fellowship in improvement science funded by
Vinnvård.
AUTHORS’ CONTRIBUTION
All authors designed the study, TSH collected the data, PM and MN conducted the analyses and
drafted the manuscript. All authors read, contributed to, and approved the final manuscript.
COMPETING INTERESTS
The authors declare that they have no competing interests.
DATA SHARING
The Excel file with the qualitative directed content analysis is available by emailing [email protected].
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31. McAlearney AS, Terris D, Hardacre J, et al. Organizational Coherence in Health Care Organizations: Conceptual Guidance to Facilitate Quality Improvement and Organizational Change. QMHC 2013;22(2):86-99 doi: 10.1097/QMH.0b013e31828bc37d[published Online First: Epub Date].
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Figure 1. The kaizen template used to document the improvement process at the hospital. The note has been translated from Swedish to English (amended and published with permission from KAIZEN support).
279x209mm (300 x 300 DPI)
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Figure 2. Overview of the four perspectives that guided the analysis and how they relate to each other.
254x190mm (300 x 300 DPI)
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Figure 3. Percentage of improvement suggestions assigned to subcategories within each category (type of situation; type of process addressed; complexity level; type of outcomes).
254x190mm (300 x 300 DPI)
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Figure 4. Degree of compliance for each item in the kaizen documents (i.e. percentage of the kaizen document that had text or markings in each one of the items)
338x190mm (300 x 300 DPI)
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Standards for Reporting Qualitative Research (SRQR)
Section Topic Item Where in the article
the item is addressed
Title abstract
Title
Concise description of the nature and topic of
the study Identifying the study as qualitative or
indicating the approach (e.g., ethnography,
grounded theory) or data collection methods
(e.g., interview, focus group) is recommended
The title meets these
criteria
Abstract
Summary of key elements of the study using the
abstract format of the intended publication;
typically includes background, purpose,
methods, results, and conclusions
Done
Introduction
Problem
formulation
Description and significance of the
problem/phenomenon studied;
review of relevant theory and empirical work;
problem statement
Addressed in the last
three sentences in the
introduction
Purpose or
research question
Purpose of the study and specific objectives or
questions
Last paragraph in the
intro
Methods
Qualitative
approach and
research
paradigm
Qualitative approach (e.g., ethnography,
grounded theory, case study, phenomenology,
narrative research) and guiding theory if
appropriate; identifying the research paradigm
(e.g., postpositivist, constructivist/interpretivist)
is also recommended;
Directed content
analysis was explained
and motivated
Researcher
characteristics
and reflexivity
Researchers’ characteristics that may influence
the research, including personal attributes,
qualifications/experience, relationship with
participants, assumptions, and/or
presuppositions; potential or actual interaction
between researchers’ characteristics and the
research questions, approach, methods, results,
and/or transferability
No specifically
characteristics
addressed, but we
explained how we used
our previous research
conducted in the same
setting. .
Context Setting/site and salient contextual factors;
See “case
characteristics” section
in the methods
Sampling
strategy
How and why research participants, documents,
or events were selected; criteria for deciding
when no further sampling was necessary (e.g.,
sampling saturation);
First paragraph in the
“data collection and
analysis” section
Ethical issues
pertaining to
human subjects
Documentation of approval by an appropriate
ethics review board
and participant consent, or explanation for lack
thereof; other
confidentiality and data security issues
Last sentence in the
methods section
Data collection
methods
Types of data collected; details of data collection
procedures including
(as appropriate) start and stop dates of data
collection and analysis,
iterative process, triangulation of
sources/methods, and modification
of procedures in response to evolving study
See “data collection and
analysis” section
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findings; rationaleb
Data collection
instruments and
technologies
Description of instruments (e.g., interview
guides, questionnaires)
and devices (e.g., audio recorders) used for data
collection; if/how the
instrument(s) changed over the course of the
study
Second paragraph in the
“data collection and
analysis” section
Units of study
Number and relevant characteristics of
participants, documents, or
events included in the study; level of
participation (could be reported
in results)
First paragraph in the
“data collection and
analysis” section
Data processing
Methods for processing data prior to and during
analysis, including
transcription, data entry, data management and
security, verification
of data integrity, data coding, and
anonymization/deidentification of
excerpts
Last sentence in the first
paragraph of “data
collection and analysis”
Data analysis
Process by which inferences, themes, etc., were
identified and
developed, including the researchers involved in
data analysis; usually
references a specific paradigm or approach;
rationale b
Second-fifth paragraphs
in the “data collection
and analysis”
Techniques to
enhance
trustworthiness
Techniques to enhance trustworthiness and
credibility of data analysis
(e.g., member checking, audit trail,
triangulation); rationaleb
Fourth paragraph in the
“data collection and
analysis”
Results/findings
Synthesis and
interpretation
Main findings (e.g., interpretations, inferences,
and themes); might
include development of a theory or model, or
integration with prior
research or theory
Yes.
Links to
empirical data
Evidence (e.g., quotes, field notes, text excerpts,
photographs) to
substantiate analytic findings
Examples of from the
data analyzed are
reported throughout the
findings section.
Discussion
Integration with
prior work,
implications,
transferability,
and
contribution(s) to
the field
Short summary of main findings; explanation of
how findings
and conclusions connect to, support, elaborate
on, or challenge
conclusions of earlier scholarship; discussion of
scope of application/
generalizability; identification of unique
contribution(s) to scholarship
in a discipline or field
Yes, throughout the
discussion
Limitations Trustworthiness and limitations of findings Yes; see “strengths and
limitations” section
Other
Conflicts of
interest
Potential sources of influence or perceived
influence on study conduct
and conclusions; how these were managed
Conflicts of interest
statement included in
the article
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Funding
Sources of funding and other support; role of
funders in data
collection, interpretation, and reporting
Funding sources have
been mentioned
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