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December 2016 BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY

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Page 1: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

December 2016

BMW GROUP TECHNOLOGY WORKSHOPSE-MOBILITY

Page 2: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

BMW GROUP’S ELECTRIFICATION PATHWAY.

BMW Group Technology Workshops – E-Mobility Page 2

PIONEERING

ELECTRIFICATION OF

CORE PORTFOLIO

SCALABILITY

AND FLEXIBILITY

Building-up expertise

Technology innovation

Project i

Roll-out i Performance

Upgrade BMW i3

MINI BEV

BMW X3 BEV

Page 3: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

OVER 100,000 ELECTRIFIED BMW VEHICLES SOLD YTD 2016.

BMW Group Technology Workshops – E-Mobility Page 3

i3 60 Ahi8

X5 xDrive40e

iPerformance530Le*

330e

iPerformance

225e

iPerformance

740e / 740 Le iPerformance

i3 94 Ah

* Only available in ChinaFigures are for cumulative sales of BEV and PHEV vehicles

0

20.000

40.000

60.000

80.000

100.000

Nov13

Dez13

Jan14

Feb14

Mrz14

Apr14

Mai14

Jun14

Jul14

Aug14

Sep14

Okt14

Nov14

Dez14

Jan15

Feb15

Mrz15

Apr15

Mai15

Jun15

Jul15

Aug15

Sep15

Okt15

Nov15

Dez15

Jan16

Feb16

Mrz16

Apr16

Mai16

Jun16

Jul16

Aug16

Sep16

Okt16

Page 4: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

CUSTOMERS ARE WARMING UP FOR E-MOBILITY .FIRST TIME CUSTOMERS OF BEV AND PHEV ARE CONVINCED.

BMW Group Technology Workshops – E-Mobility Page 4

PHEV

BEV (+REX)

2016 15

2014 2

2016 9

2014 2

2016 17

2014 6

2016 11

2014 3

2016 12

2014 7

2016 7

2014 9

Source: Powertrain Study 2014/16 | June 2016

PHEV2016 57

2014 34

BEV 2016 36

2014 25

2016 96

2014 78

PHEV owner BEV owner

Favored powertrain next car: 2014 vs. 2016 (Driver conventional car, 1st choice)

Re-Purchasing Interest EV: 2014 vs. 2016 (BEV and PHEV driver)

2016

2014 15

1

Page 5: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

HOW DO WE DETERMINE THE IDEAL PORTFOLIO FOR E-MOBILITY?

BMW Group Technology Workshops – E-Mobility Page 5

E-MOBILITY PRODUCT PORTFOLIO

REGULATION

VOLUME/SEGMENTCOMPETITORS

BRAND

PROFITABILITY

Page 6: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

SIGNIFICANT NUMBER OF ELECTRIFIED MODELS ARE ALREADY ON THE STREET.

BMW Group Technology Workshops – E-Mobility Page 6

BATTERY

ELECTRIC

VEHICLES

PLUG-IN

HYBRIDS

BMW 225xeiPerformanceBMW i8 BMW 530Le*

BMW 740eiPerformance

BMW X1 xDrive25LeiPerformance*

BMW X5 xDrive40eiPerformance

BMW i3 60 Ah BMW i3 94 Ah

* Only available in China

BMW 5 SeriesiPerformance

BMW X3BEV

MINI BEV

MINI Cooper S E Countryman ALL4

BMWiNEXT

BMW i8 Roadster

2013 2014 2015 2016 2017 2018 2019 2020 2021

BMW 330eiPerformance

Page 7: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

2016 2025

FLEXIBILITY IS KEY FOR E-MOBILITY.

BMW Group Technology Workshops – E-Mobility Page 7

Share of BEV/ PHEV

25%

15%

BEV PHEV

?

Page 8: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

FUTURE OF ELECTRIFICATION.

BMW Group Technology Workshops – E-Mobility Page 8

PIONEERING

ELECTRIFICATION OF

CORE PORTFOLIO

Building-up expertise

Technology innovation

Project i

Roll-out i Performance

Upgrade BMW i3

MINI BEV

BMW X3 BEV

SCALABILITY

AND FLEXIBILITY

Page 9: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

SCALABILITY AND FLEXIBILITY –FUTURE ELECTRIFICATION BASED ON A MODULAR ARCHITECTURE.

BMW Group Technology Workshops – E-Mobility Page 9

PHEV Integration into the BMW Group

vehicle architecture

BEV Integration into

the BMW Group

vehicle architecture

BEV

2013 2020

PHEV

LUXURY

COMPACT

Coupe Sedan / Hatch / Estate SAC / SAV

MINI BEV MINI PHEV

BMW BEV BMW PHEV

Page 10: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

December 2016

BMW GROUP TECHNOLOGY WORKSHOPS

Page 11: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

DISCLAIMER.

BMW Group Technology Workshops Page 11

This document contains forward-looking statements that reflect BMW Group’s current views about future events. The words

“anticipate,” “assume,” “believe,” “estimate,” “expect,” “intend,” “may,” ”can,” “could,” “plan,” “project,” “should” and

similar expressions are used to identify forward-looking statements.

These statements are subject to many risks and uncertainties or may be affected by factors outside BMW Group’s control,

including adverse developments in global economic conditions resulting in a decline in demand in BMW Group’s key

markets, including China, North America and Europe; a deterioration in credit and financial markets; a shift in consumer

preferences affecting demand for BMW Group’s products; changes in the prices of fuel or raw materials; disruption of

production due to shortages of materials, labor strikes or supplier insolvencies; the effective implementation of BMW

Group’s strategic goals and targets; changes in laws, regulations and government policies, particularly those relating to

vehicle emissions, fuel economy and safety; and other risks and uncertainties, including those described under the heading

“Report on Risks and Opportunities” in BMW Group’s most recent Annual Report.

If any of these risks and uncertainties materializes or if the assumptions underlying any of BMW Group’s forward-looking

statements prove to be incorrect, actual results may be materially different from those BMW Group expresses or implies by

such statements. BMW Group does not intend or assume any obligation to update these forward-looking statements.

Page 12: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

December 2016

E-MOBILITYSTEFAN JURASCHEKVICE PRESIDENT RESEARCH AND DEVELOPMENT E-POWERTRAIN

Page 13: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

ZERO EMISSION VEHICLE STRATEGY.CONCERNING VEHICLE SIZE AND OVERALL RANGE.

BMW Group Technology Workshops – E-Mobility Page 13

Ve

hic

le s

ize

Rangesmall

medium

large

BEV

low medium high (700 km)

FCEV

PHEV Potential portfolio extension

Page 14: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

IN-HOUSE DEVELOPMENT & PRODUCTION OF KEY COMPONENTS.

BMW Group Technology Workshops – E-Mobility Page 14

GOALS OF THE INHOUSE STRATEGY.

Example:

BMW 225xe

Flexibility in the choice of technologies and suppliers.

Cost structure transparency.

Modular kit: flexible and scalable.

Key factor: considerable acceleration of

development & production.

Downright top performance by the use of new technologies.

Technology lead: Lighter, faster, more powerful and more flexible than the competitors.

Power & charging electronics

Development (Build to Print)

E-Machine HV Battery

Development & Production

Page 15: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

CURRENT BMW GROUP PLUG-IN HYBRID & BATTERY ELECTRIC APPROACH.

BMW Group Technology Workshops – E-Mobility Page 15

PHEV (Plug-in Hybrid Electric Vehicle) BEV (Battery Electric Vehicle)

PHEV

with electric drive axle

(BMW i8, 225xe, X1 CN, …)

PHEV

with coaxial hybrid system

(BMW 740e, 330e, X5 40e, …)

BEV

(with REX*)

(BMW i3)

C Charger HV-B High-Voltage Battery I InverterCombustion engine GeneratorG E-MotorEM Power path Legend:

HV-B

G

C

I EM

EM

HV

-B

IC C

HV-B

RE

ME

G

EM

I

REX

*REX (Range extender) optional.

Page 16: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

BMW GROUP BEV AND PHEV E-POWERTRAIN COMPONENTS.

BMW Group Technology Workshops – E-Mobility Page 16

BMW i8BMW i3 BMW X5 xDrive 40e BMW 330e BMW X1 CNBMW 225xeBMW 740e

E-M

ac

hin

eH

V B

att

ery

Po

we

r

Ele

ctr

on

ics

Page 17: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

BENEFITS HIGH INTEGRATION.FUTURE GENERATION OF E-POWERTRAIN.

BMW Group Technology Workshops – E-Mobility Page 17

Power electronics

E-Machine

Gearbox

Page 18: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

ENERGY DENSITY HAS AN IMPORTANT ROLE IN THE SUCCESS OF ELECTRIC MOBILITY.

BMW Group Technology Workshops – E-Mobility Page 18

Efficiency [%]

Movement > 90 %

Loss < 10%

Energy density [Wh/l]

< 500

cell

Electric powertrainCombustion engine

Efficiency [%]

Energy density [Wh/l]

~10000~ 9000

PetrolDiesel

Movement

Emission

Loss33%

33%

33%

Page 19: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

CHALLENGE TO FULFIL ALL REQUIREMENTS.FROM BATTERY PACK LEVEL TO ACTIVE MATERIAL PROPERTIES.

BMW Group Technology Workshops – E-Mobility Page 19

Peak

Power

Energy

Density

Temperature

Performance

Charge

Current

Specific

Energy

Cost Safety

Lifetime

BMW Claim „Best in Class“ Main technical Target

Anode

Separator

Cathode

Cells

Page 20: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

BMW GROUP STRATEGY: GLOBAL NETWORK AND IN-HOUSE RESEARCH.

BMW Group Technology Workshops – E-Mobility Page 20

TU München

ZSW Ulm

Uni Münster

Hanyang Uni Seoul

Tsinghua Uni Bejing

Nanyang Uni Singapore

Argonne National Lab

MIT

Wildcat Discovery…

Universities

Institutes

Start-Ups

Material Supplier

Cell Supplier

OEM

Page 21: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

Energy Density

Cell Costs

MATERIAL DEVELOPMENT AND CELL ROADMAP.

BMW Group Technology Workshops – E-Mobility Page 21

Today

NCM 811/Li

solid state electrolyte

NCM 811/Si-CNCM 811/CNCM 622/CNCM 111/C

Li-Ion Optimization All Solid State

Series development GEN3

NCM: Nickel, Cobalt, Manganese

> 2018 > 2021 > 2024 > 2026

Research II Series development IIPre-development II

Research I Pre-development I Series development I

ca. 10 years

Page 22: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

PRODUCTION NETWORK WITH STRATEGIC EXTENSION OPTIONS ON THREE CONTINENTS.

BMW Group Technology Workshops – E-Mobility Page 22

SPARTANBURGHigh-voltage battery for NAFTA

LANDSHUTElectric machine

DINGOLFING (lead plant)

High-voltage batteries for ECE, Electric machine for global plants

MunichPlanning and technology development

electric powertrain

Prototype electric machine, High-voltage battery,

Battery cell, Fuel cell

Landshut

EMA

Dingolfing

BEV PHEV EMA

RAYONGFinal assembly PHEV

SHENYANGHigh-voltage battery for China

Shenyang

PHEV

Spartanburg

PHEV

Rayong

PHEV

Page 23: BMW GROUP TECHNOLOGY WORKSHOPS E-MOBILITY · BMW Group Technology Workshops –E-Mobility Page 2 ... BMW Group Technology Workshops Page 11 ... with coaxial hybrid system (BMW 740e,

ADAPTIVE PRODUCTION SYSTEM FOR VOLUME-INDUCED CAPACITY.

BMW Group Technology Workshops – E-Mobility Page 23

“Flexible response and speed“ in adaptive production system

Volume induced capacity

Plant order

Start ofproduction

End ofproduction

Step 2

Step 3

Step 4

Step 1

Volume

Decision

point

Reaction time < 12 months

Doubling production capacity until peak-quantity

Minimal initial investment

Scalability with manual specification

Reduction of manufacturing costs and investments

Compared to predecessor

Volume / capacity

Significant cost reduction

Electric machine & High-voltage battery