bogdan maleta : distillation column, solvent distillation
TRANSCRIPT
1
Innovation energy-saving technology of mass transfer in the tray columns
Construction of distillation department
and technological flowsheet Reconstruction of the existing
column equipment by replacing
the contact devices!!
2
Maleta cyclic distillation is supplier technology and manufacturing of mass transfer equipment for distillation, reactive distillation, stripping and absorption.
• Food processing: ethanol food grade (alcohol);• Biofuels plant;• Petrochemical;• Chemicals;• Gas processing; • Organic synthesis;• Oil refining;• Environmental.
About the company
Industry's
© 2013 www.maletacd.com
3
General Contractor Process Design Mechanical design Process Automation Consulting Services Issuance of production schedules Commissioning Work Staff Training Reconstruction of the existing column equipment
by replacing the contact devices.
Services
© 2013 www.maletacd.com
4
Distillation departmentDehydration department
MaletaCD company in their project uses next innovations:
Cyclic Distillation Technology
Dividing-Wall Column (DWC)
Both innovation provide the following benefits:
Reduces capital and operational expenses in connection with the solution of
technological problems in one column;
This significantly reduced the number of pieces of equipment;
Significantly increases efficiency of the separation of components;
Lower energy consumption compared to (in-)direct separation sequences;
High thermodynamic efficiency due to reduced remixing effects;
Improving the quality of final product;
An increase in output of the product.
5
© 2013 www.maletacd.com
Capital expenditure saving; Current energy saving; Increase in product's quality; Increase in product's yield; Environment enhancement.
The introduction of this mode on the industrial basis can provide a considerable economic effect in the following respects:
*Technological capabilities of our column significantly exceed the capacity of conventional columns. Our column has resulted in a 2 to 4 times more efficient separation of components and a reduction of 1.5 to 2 times the power input into the process.
Economic efficiency
6
International Congress
Our technology was tested at the European Congress:
• Energy saving technology EMChIE 2010 (Belgium);
• International Congress on Chemical Engineering CHISA 2010 (Czech Republic);
• Distillation & Absorption 2010 (The Netherlands);
• ACHEMA 2012, (Frankfurt am Main, Germany, 18-22 June 2012);
• 9th European Congress of Chemical Engineering April 21-25, 2013 (The Netherlands).
© 2013 www.maletacd.com
7
Patents
The MaletaCD Company has developed and patented a number of mass transfer contact devices that operate in a mode separate phase movement. They fully realize the benefits of a cyclic method of the process. The copyright to industrial realization of the process is protected by patents in the US 8,158,073 B2 and 8,333,940 B2, Europe, and Eurasian.The MaletaCD Company has number of ethanol technological patents.
© 2013 www.maletacd.com
10
Distillation Unit Turnkey
© 2013 www.maletacd.com
Maleta cyclic distillation is supply atmospheric distillation unit and vacuum distillation unit, capacity from 20 tons to 200 tons per day
11
The reconstruction of distillation column
The task of reconstruction:o increase productivity; o increase reliability; o current energy saving;o increase in product's quality;o increase in product's yield;o environment enhancement.
© 2013 www.maletacd.com
12
Works algorithm:Step 1 Analysis of existing flowsheet.Step 2 Design of flowsheet from the uses of innovative
technology.Step 3 Concordance with the customer the plan of
reconstruction for to the design results.
Step 4 Lead through of project works of flowsheet, and systems of automation.
Step 5 Integration Project.
Step 6 The assembling works.
Step 7 Carrying out of work adjusting.
Step 8 Issuing regulations and studies of personnel.
The reconstruction of distillation column
© 2013 www.maletacd.com
13
Maleta cyclic distillation - Your Partner in Separation Process and Environmental Engineering
Maleta cyclic distillation LLC01133 Ukraine, Kiev, per. Laboratorniy 1, office 405aSkype: bogdan_maleta Phone +38 050 178 555 0 E-mail.: [email protected] Private: [email protected] www.maletacd.com