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Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable.

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Page 1: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

Brake SystemApplication Guide

Industrial Brake & Friction

Experienced. Global. Reliable.

Page 2: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

Industrial Brake & Friction

With eleven manufacturing facilities globally located in the US, UK, Italy, China, Japan, and India, and with over 1,800 employees, CarlisleBrake & Friction is the leading provider of high performance braking solutions to the off-highway, high performance racing, aerospace, andalternative energy markets, serving over 100 leading original equipmentmanufacturers in 55 countries. We design and build dry disc caliperbrakes, drum brakes and mechanical brakes for both service and park

Complete Brake Systems

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applications. Additionally, we manufacture both wet and dry friction materials used for brake linings, clutches, fuel cells, and transmissions.We also design and deliver hydraulic actuation, including hydraulicvalves, master cylinders, adjustors, and boosted master cylinders. Our proven experience and commitment to the global marketplacemakes Carlisle Brake & Friction the right choice for your new brake or friction design, no matter where you are or what you want to be.

Page 3: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

Mining

F4 Hydraulic Dry Caliper Service Brake

G2 Spring-Applied, Hydraulic Release Park Brake

1100 Modulating Hydraulic Control Valve

Dual Circuit Hydraulic Adjuster

Wet Friction Discs, Spacers and Seal Kits

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2100 Modulating Hydraulic Control Valve

HDBC4225 Hydraulic Dry Caliper Service Brake

F6 Hydraulic Dry Caliper Service Brake

Other Applicable Brakes:SCL70 Spring-Applied, Hydraulic Release Park Brake

For Technical Information on these products refer to back cover or visit us online at CarlisleBrake.com

M6-29 Hydraulic Dry Caliper Service Brake

Other Applicable Brakes:SCL-56 Hydraulic Dry Caliper Service BrakeJ6 Hydraulic Dry Caliper Service BrakePD1425 Hydraulic Dry Caliper Service Brake

Page 4: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

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SA7000 Spring-Applied, HydraulicRelease Park Brake

Boosted Master Cylinder

Midi Booster Ball and Ramp Brake

RT Mechanically Activated, Sliding Caliper Park Brake

1100 Modulating Hydraulic Control Valve

Construction

H6 Hydraulic Dry CaliperService Brake

Boosted Master Cylinder

Genuine CarlisleReplacement Parts

For Technical Information on these products refer to back cover or visit us online at CarlisleBrake.com

A4 Hydraulic Dry Caliper Service Brake

M4 Hydraulic Dry Caliper Service Brake

Page 5: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

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Material Handling

1100 Modulating Hydraulic Control Valve

A4 Hydraulic Dry Caliper Service Brake

1100 Modulating Hydraulic Control Valve

Boosted Master Cylinder

DSH Series Hydraulic, Dual Servo,Self-Energizing Drum Brake

FCL Full Circle Lift Truck Brake

For Technical Information on these products refer to back cover or visit us online at CarlisleBrake.com

Page 6: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

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Agriculture

Boosted Master Cylinder

1100 Modulating Hydraulic Control Valve

Ball and Ramp Brake

Military

DSH Series Hydraulic, Dual Servo,Self-Energizing Drum Brake

17.5"x5" Drum Service Brake

SA Series Spring-Applied, Hydraulic Release Park Brake (SA14000, SA7000, SA2500)

RT Mechanically Activated,Sliding Caliper Park Brake

For Technical Information on these products refer to back cover or visit us online at CarlisleBrake.com

Other Applicable Brakes:FCH Series Hydraulic DrumService BrakeRSA Series Hydraulic DrumService Brake

Actuation/HP Range:120-300+ HP: Compact Twin Booster90-130 HP: Midi Booster50-100 HP: Master Cylinder

Genuine CarlisleReplacement Parts

Wet Friction Discs, Spacers and Seal Kits

226P Combination Service/Park Brake

Page 7: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

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Wind Power

WBA6-120Yaw and Rotor BrakeWBA6-120 is constructed from ductile cast iron, has two symmetrical halves each containing three 120mm diameterpistons, and features a proprietary pistonseal and protection boot design.

Rotor Brakes

Yaw Brakes

WBA-4-90Yaw and Rotor BrakeDesigned to provide high braking and holdingtorques over long operational periods. Construction is from ductile cast iron, has twosymmetrical halves each containing two 90mmdiameter pistons, and features a proprietarypiston seal and protection boot design.

WBF1-89-SCRotor BrakeDesigned to provide failsafe stopping power. Featuring a spring applied, floating caliper, theWBF1-89-SC is designed for gearbox mounting. Constructed from ductile cast iron, with one 80 mmdiameter spring pack, the brake is fitted with a position backstop to minimize brake response times.

WBA1-75-SCRotor BrakeDesigned for stopping and holding in bothemergency and routine maintenance situations.Featuring a floating brake caliper, the WBA1-75-SC is designed for gearbox mounting. Constructed from ductile cast iron, this brakehas a single 75 mm diameter piston, features a proprietary piston seal and protection bootdesign, and is fitted with thrust plates, liningwear indicators and a position backstop.

WBA1-90-SCRotor BrakeDesigned for stopping and holding in bothemergency and routine maintenance situations.Featuring a floating brake caliper, the WBA1-90-SC is designed for gearbox mounting. Constructed from ductile cast iron, this brakehas a single 90 mm diameter piston, features a proprietary piston seal and protection bootdesign, and is fitted with thrust plates, liningwear indicators and a position backstop.

NoiseFree Brake LiningsDeveloped for yaw braking applications where a high brake friction coefficient is required in combination with long service lifetimes and noise free operation. NoiseFree linings are manufactured from a proprietary (non-asbestos) material which is integrally molded onto the backing plate to provide excellent shear strength and in-service integrity. Availablein a range of different shapes, dimensions and thicknessesto fit all commonly used Wind Turbine calipers.

Page 8: Brake System - carlislebrake.com · Brake System Application Guide Industrial Brake & Friction Experienced. Global. Reliable

Service BrakesMaximum Tangential Maximum Pressure

Model Description Brake Force (N*) psi (bar)

A4 Series Four-piston, hydraulically applied, caliper disc brake 64,000 1,500 (103.4)

F4 Series Four-piston, hydraulically actuated, disc brakewith retracting springs and automatic adjusters 29,000 1,500 (103.4)

F6 Series Six-piston, hydraulically actuated, disc brakewith retracting springs and automatic adjusters 58,000 2,000 (137.9)

HDBC4225 Series Hydraulic combination brake (service and park) 3,000 (206.9)

H6 Series Six-piston, hydraulically applied, caliper disc brake 80,000 1,500 (103.4)

J6 Series Six-piston, hydraulically actuated,wheel-mounted, caliper disc brake 285,000 3,000 (206.9)

M4 Series Four-piston, hydraulically actuated, caliper disc brake 116,000 2,300 (158.6)

M6-29 Series Six-piston, hydraulically actuated, caliper disc brake 174,000 2,300 (158.6)

PD1425 Series Double opposed piston, hydraulically actuated, caliperdisc brake with retracting springs and automatic adjusters 54,000 2,000 (137.9)

SCL56 Series Triple opposed piston, hydraulically actuated, caliperdisc brake 276,000 3,000 (206.9)

DSH Series Drum Brake Hydraulically actuated, dual servo, self-energizing drumbrake with floating brake shoes — 1,300 (89.6)

Park BrakesRelease Pressure

Model Description Static (N) psi (bar)

G2 Series Spring-applied, hydraulically released park brake 56,980 (new) 1,800 to 3,00032,820 (worn) (124 to 206.9)

SA7000 Series Single-piston, spring-applied, hydraulically 28,246 (new) 1,750 to 3,000released caliper brake 17,793 (worn) (120.7 to 206.8)

SCL70 Series Spring-applied, hydraulically released park brake 1,650 to 3,000 62,275 (114 to 206.9)

RT Series Six-piston, hydraulically actuated, wheel-mounted,caliper disc brake 19,660 —

* 0.4 nominal friction coefficient

Hydraulic Control & Friction ProductsModel Description General Information

1100 Series Valve Single and tandem circuit, modulating hydraulic control valves 3,500 psi (24,133 kPa) Max. Output Pressure

2100 Series Valve Single circuit (2101) and parallel (2102) circuit, 600 – 3,500 psi (4,137 to 24,133 kPa) Max.modulating hydraulic control valves Output Pressure

Boosted Master Cylinder Integrated master cylinder, booster and reservoir 15 – 40 bar Pressure Range, 2.65:1 to 6.2:1 Boost Ratios

Midi Twin Boosted Cylinder Compact closed center hydraulic booster 80 – 120 Horsepower range

Dual Circuit Hydraulic Adjuster Automatic adjusters for in-line adjustment of highdisplacement hydraulic brakes 3.5 to 15.7 Cu. In. Capacity Range

Wet Friction Heavy duty, long life wet friction discs Diameters up to 42 In. (1,067 mm)

Technical Data

Industrial Brake & Friction

United StatesPhone: +1 812 336 3811

12/10 AHA © 2010 Carlisle Industrial Brake & Friction

CarlisleBrake.com

ChinaPhone: +86 21 6100 5222

United KingdomPhone: +44 1495 767 300

IndiaPhone: +91 44 4299 4351

JapanPhone: +81 46 247 7564

NetherlandsPhone: +31 316 59 65 00