break-out machines level 1

8/9/2019 Break-out Machines Level 1

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BOM Torquemaster

Technical & Safety Training

Level One “Torquemaster Trainee”


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Purpose

This is a mandatory course for all employees workingin a shop equipped with a Breakout Machine and

provide them with: Basic information on Torquemaster Breakout

Machines & Accessories Torquemaster basic operating and tools handling

procedures Torquemaster Basic Safety requirements and safety

haards Basic !reventive Maintenance information

NOTE: THIS COURSE DOES NOT QUALIFY THEATTENDEE TO OPERATE A BOM .


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Course Content

Torquemaster "quipment #nformation and Specifications

Basic Safety #nformation

Torquemaster Basic $omponents

Torquemaster Startup !rocedure

Tools %oading 'nloading Techniques

Torquemaster (perational Safety $ontrols

Basic Maintenance )equirements


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Introduction

The Torquemaster is a self*contained hydraulicmakeup and breakout machine designed for fast+ safe+

and dependable maintenance of tools and motors in

either workshop or drill site locations,


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Introduction

The unit may be operated by one person from a self*contained

hydraulic control console,

The control console contains the hydraulic reservoir+ electric

motor and controls+ hydraulic control valves+ direct readingtorque and pressure gauges,


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1689 Series

Models

-eadstock .iameter: /0 inch

Tailstock .iameter: /0 inch

Standard Bed %ength : /1 ft

$hucking $apacity: 23 inch 4/0 inch

Makeup torque: 5+666 4/56+666 ft,lb

Breakout torque: /76+666

ft,lb


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8025 Series

Models

-eadstock diameter: /8 inch

Tailstock diameter: /0 inch

Standard bed length : /1 ft

$hucking capacity: 23 inch 4/8 inch

Makeup torque: 5+666 4/56+666 ft,lb

Breakout torque: /76+666

ft,lb


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8026 Series

Models



Standard bed length: /1 ft

-eadstock chucking capacity: 23 inch* /8inch

Tailstock chucking capacity:23inch * /0inch

Makeup torque:5+666 4 /56+666 ft,lb Breakout torque:/76+666 ft,lb


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8026 Series

Models



Standard bed length: /1 ft

-eadstock chucking capacity: 23 inch* /1inch

Tailstock chucking capacity: 23inch */0inch

Makeup torque:5+666 4 //2+666 ft,lb

Breakout torque://2+666 ft,lb


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8056 TorquePro Series

Models


-eadstock throat: /0 /0 inch


Tailstock throat: /0 /0 inch $hucking capacity: 93 inch * /8inch

Makeup torque:5+666 * /15+666 ft,lb

Breakout torque:5666* /15+666 ft,lb


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!i"ital Torque #o""er

Torquemaster $ccessories

#ndustrial !$ base

.igital display of torque

)ecords torque values

#ntegral %A+ modem andprinter interfaces

Software may be customied

to specific requirements


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%&draulic Spinner


Mounted on either the headstock or tailstock

Makes to ;hand tight< or spins out broken connections

-eadstock or tailstock mount and model

/279 Model medium torque 256 lb,ft to /+566 lb,ft

/295 Model high torque 506 lb,ft to 1+206 lb,ft


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Pus'(Pull


Mounted on e=tension beam on either end of the torquemaster,

'sed to insert or remove rotors from stators+ etc,

Specific head or tailstock position,

Swivel adapter>optional?,


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)ac* + Beam ,-tensions


"=tends the working length of the machine,

)educes the need for additional handling equipment once the

tool is in the machine,


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Ser.ice + Tilt /ises


@loor mounted unit,

.esigned to hold a variety of tubular components while service

work is carried out,


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)ar Tester


!owered and controlled from the

torquemaster console, #ndependent hydraulic power unit

also available,


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Common Coni"uration

Torquemaster Basic Components

Jack/BeamExtension

Service ViseConsole

Tailstock

Push/Pull

Spinner jar testerHeadstock


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Tailstoc* Clamp C&linders


Tailstock clampcylinders

Tailstock clampcylinders control


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Torque C&linders


torue cylinder

torue cylinders

control


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Pus'(Pull C&linder


push/pull cylinder

push/pull cylindercontrol


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Spinner


spinnerrotation

spinneropen/close

spinneropen/close

spinner rotation


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Console au"es($dusters


independentclampin! pressure

adjustment

independentpush/pull "orce

adjustment

lo# torue !au!e hi!h torue !au!e push/pull !au!e


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Tilt C&linder and $ctuator


operates tilt cylinderand actuator

actuator

tilt cylinder


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Torquemaster Startup Procedure C'ec*list

$%Personal protective euipment &PPE'%

HardhatSa"ety (lasses

Ear protection

Coveralls

(loves

Sa"ety Boots

)%Ensure levelin! jacks are lo#ered%

*%Ensure push/pull is retracted%

+%,ake sure spinner is unclamped%

-%Torue control valve .acked out%

%0ndependent clamp control valve .ackedout%


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Torquemaster Startup Procedure C'ec*list

Ensure hi!h and lo# torue !au!es at 1ero%

2ll console levers in neutral position%

Check oil level and 3ll as reuired%

,ake sure cylinders are "ully retracted%

2rea visual check "or any sa"ety ha1ards%

Ensure clamp cylinders are retracted and inspect

ton! dies% 0nspect chrome on cylinders and check "or any

dama!e%

4evie# o" three "oot rule%

2ll personnel must .e adhere to three "oot rule #hilemachine is in operation%

4evie# o" Pinch Points%

5emonstration o" sa"ely lo#erin! and raisin!push/pull%

5ue to the len!th o" some tools/ #ork pieces thepush/pull may have to .e lo#ered #hile loadin! and

unloadin!%


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Tool #oadin"

4etract clamp6 torue cylinders and traversetailstock close to headstock%

Shut do#n machine%

4ecommended to have t#o people "or loadin!%

0nspect the tool to .e #orked on6 takin! into accountits approximate #ei!ht%

7se slin! or chains #ith an adeuate load ratin! and!ood condition%

8ind the .alance point o" the tool%

Choke #ith slin!&s' or chain&s' &do not cradle'%

9i"t to check .alance o" tool &adjust i" necessary'%

Slo#ly !uide the tool/#ork piece into B:,%

9o#er onto jacks and unhook chains;remove slin!s%

,ove hoist or crane a#ay "rom Toruemasteroperatin! area%

Start machine6 raise jacks and either push tool intomachine or traverse .ack tailstock6 clamp and usetailstock to move tool into machine% &must haveheavy duty tailstock' Clamp Headstock%


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Clampin" Tools

/, Before clamping on a tool+ make sure that the torque control

valve and optional independent clamp controls are backed offall the way,

1, Take into consideration the wall thickness of the tool and area

to be clamped on,

2, (nce it is determined to be safe+ be sure to clamp headstockend first,

0, !osition tailstock where it needs to be to clamp onto tool,

5, Adust torque cylinders either in make or break position

depending on the operation needed to be performed,

, $lamp tailstock cylinders and proceed with make or break

torque procedure,


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Clampin" Tools

NOTE

Chen clamping tools that are made of harder materials+ be sure

to adust the clamp pressure via the torque control valve+ or

independent clamp control valve+ higher than the actual make up

or break out torque, This will ensure the tong dies are well set

into the tool+ eliminating slippage and tool damage, Be sure toback out valve>s? when finished,


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Basic Maintenance

CAS- machine down to remove

any spilled mud and oil

)emove flow divider covers andwash down components

AD(#. directing water into cylinder

end caps on the unitEs upper

cylinders

CAS- down traverse drive chain

!ail& Maintenance


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Basic Maintenance

!ail& Maintenance

with clamp cylinders fully retracted+

$-"$F hydraulic reservoir oil level

on sight glass on the rear or side of

console

@#%% to the full mark on sight glass


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Basic Maintenance

!ail& Maintenance

$-"$F hoses for cracks+splits+ and unusual wear

$-"$F around control console and breakout unit for leaks

$%"A tong dies with a wire brush >)"!%A$" as necessary?


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Basic Maintenance

3ee*l& Maintenance

GREASE the Tailstock chuck

until excess grease begins to

appear between the chuck

retainer ring and the Tailstockframe(OOS!TE the retaining

ring"

Note:Use a flashlight to assist in checking this area


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Basic Maintenance

3ee*l& Maintenance4

G)"AS" the idler sprocketbearings ># total?


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Basic Maintenance

3ee*l& Maintenance

G)"AS" the Tailstock bearing+ torque cylinder andwheels grease fittings>$# total? using the proper

grease

break-out machines level 1

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