brick lintels - bautopas · hooks su 50-45 lintel hooks sk 50-40 in every vertical joint of the...

8
12 BRICK LINTELS | STRETCHER COURSE BRICKWORK BRICK LINTELS STRETCHER COURSE BRICKWORK Lintel consist of at least three courses of bricks bonded with mortar. The first course of bricks, each vertical joint, has anchors inserted. Between the first and the second horizontal seams, and betyween the second and the third courses of bricks there is a longitudinal rebar reinforcement Murfor RND/Z-50. The longitudinal rebar at horizontal joints shall go outside the edges of the opening at 250 mm and 500 mm at the corners of the building. In this way lintels up to 2,00 m are mouinted. If bigger apertures need to be made the same way, bracket suspensions GSP or KP-M are used. ATTENTION! The bricks of the first course should be full. HERE AND FURTHER. Seeking to reach the nominal strength making lintels during hot season, it is recommended to moistened them for 2 weeks. Mortar marking should be at least 100 * here and further the reinforced truss MURFOR® manufacturer NV Bekaert SA LINTEL KIT IN BOXES MOUNTING OF LINTELS UP TO 2 M ~2 cm Construction of formwork Second course of brickwork Mortar doesnot reach the bottom of the brick about 2 cm. After lintel mounting and formwork disassembly the joints shall be fixed Mounting of lintel hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse Reinforcement Murfor RND/Z-50 is inserted through grooves of lintel hooks Reinforcement Murfor RND/Z-50 in the second course of brickwork. Further throughout the height, 1 reinforcement rod at every 300...500 mm Reinforcement rods extend beyond the opening edges by at least 250 mm in both sides Formwork should be dismantled after 2 weeks. a a a SK SU RND/Z MAKE Ø, mm a, mm Material SK 50 - 40 - 1 3.0 40 zinc coating SK 50 - 40 - 2 3.0 40 1.4301 SK 50 - 75 - 1 3.0 75 zinc coating SK 50 - 75 - 2 3.0 75 1.4301 SU 50 - 45 - 1 3.0 45 zinc coating SU 50 - 45 - 2 3.0 45 1.4301 RND/Z-50* 4.0 50 zinc coating MAKE opening, m Set, pcs. Material BL-H-1,0 1.0 SK 50-40 x 4 SU 50-45 х 3 zinc coating / 1.4301 BL-H-1.5 1.5 SK 50-40 x 6 SU 50-45 х 4 zinc coating / 1.4301 min. 250 mm. 1 6 2 7 3 8 4 9 5 10

Upload: others

Post on 04-Jun-2020

6 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

12

BRICK LINTELS | STRETCHER COURSE BRICKWORK

BRICK LINTELS

STRETCHER COURSE BRICKWORK

Lintel consist of at least three courses of bricks bonded with mortar. The first course of bricks, each vertical joint, has anchors inserted. Between the first and the second horizontal seams, and betyween the second and the third courses of bricks there is a longitudinal rebar reinforcement Murfor RND/Z-50. The longitudinal rebar at horizontal joints shall go outside the edges of the opening at 250 mm and 500 mm at the corners of the building.

In this way lintels up to 2,00 m are mouinted. If bigger apertures need to be made the same way, bracket suspensions GSP or KP-M are used.

ATTENTION! The bricks of the first course should be full. HERE AND FURTHER. Seeking to reach the nominal strength making lintels during hot season, it is recommended to moistened them for 2 weeks.Mortar marking should be at least 100

* here and further the reinforced truss MURFOR® manufacturer NV Bekaert SA

LINTEL KIT IN BOXES

MOUNTING OF LINTELS UP TO 2 M

~2 cm

Construction of formwork

Second course of brickwork

Mortar doesnot reach the bottom of the brick about 2 cm. After lintel mounting and formwork disassembly the joints shall be fixed

Mounting of lintel hooks SU 50-45

Lintel hooks SK 50-40 in every vertical joint of the first course

Lintel hooks SU 50-45 in every second vertical joint of the second couse

Reinforcement Murfor RND/Z-50 is inserted through grooves of lintel hooks

Reinforcement Murfor RND/Z-50 in the second course of brickwork. Further throughout the height, 1 reinforcement rod at every 300...500 mm

Reinforcement rods extend beyond the opening edges by at least 250 mm in both sides

Formwork should be dismantled after 2 weeks.

aa

a

SK

SU

RND/Z

MAKE Ø, mm a, mm Material

SK 50 - 40 - 1 3.0 40 zinc coating

SK 50 - 40 - 2 3.0 40 1.4301

SK 50 - 75 - 1 3.0 75 zinc coating

SK 50 - 75 - 2 3.0 75 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

RND/Z-50* 4.0 50 zinc coating

MAKE opening, m Set, pcs. Material

BL-H-1,0 1.0SK 50-40 x 4SU 50-45 х 3

zinc coating /1.4301

BL-H-1.5 1.5SK 50-40 x 6SU 50-45 х 4

zinc coating /1.4301

min. 250 mm.1

6

2

7

3

8

4

9

5

10

Page 2: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

13

BRICK LINTELS | STRETCHER COURSE BRICKWORK

LINTEL FROM LONG BRICK

THIN-LAYER DECORATION MASONRY LINTEL

ATTACHING SG/2 CONNECTIONS ON LONG BRICKS

Lintel mounting from long brick is analogous to the lintel mounting from standart brick with the addition of connections SG/2, estimating 1-2 connections for the brick at the first row.

ATTENTION! Before laying bricks the first row, the ends of the bricks shall be processed with primer (quarz based). It is necessary for a better mortar, brick and metal adhesion.

Mounting of narrow brick lintel is analogous to the mounting of lintel from standard brick by additionally reinforcing one masonry row. The number of reinforced lintel rows – at least 3 rows.

ATTENTION! Decorative masonry layer from bricks 50-65 mm is allowed at low-height construction, up to 2 floors.

At the back wall groo-ves are made (~5 mm wide, ~150 mm long, and ~15 mm depth)

SG/2 connections are introduced into the mortar

SG/2 connections introduced

Lintel hooks SK 50-40 in every vertical joint of the first course

The connections are marked ~5 mm above brick surface

3 masonry rows are reinforced

The connections are folded

The grooves are filled with mortar

1

6

2

7

~5 mm

3

8

4 5

aa

a

aa

a

a

SK

SK

SU

SU

SG/2

RND/Z

RND/Z

MAKE Ø, mm a, mm material

SK 50 - 40 - 1 3.0 40 zinc coating

SK 50 - 40 - 2 3.0 40 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

SG/2 single 3.0 80 1.4301

RND/Z-50 4.0 30 zinc coating

MAKE Ø, mm a, mm material

SK 30 - 40 - 2 3.0 40 1.4301

SU 30 - 45 - 2 3.0 45 1.4301

RND/Z-50 4.0 30 zinc coating

Page 3: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

14

BRICK LINTELS | SOLDIER COURSE BRICKWORK

BRICK LINTELS

SOLDIER COURSE BRICKWORK

The most common type of laying brick lintels is soldier course brickwork. In this case the bricks can be both solid and hollow. Sometimes, to achieve a better effect, 2 first courses of brick laying above the opening are soldier courses.

LINTEL KIT IN BOXES

MOUNTING OF LINTELS UP TO 2 M

Construction of formwork

Reinforcement rods extend beyond the opening edges by at least 250 mm in both sides

Bricks are placed on the framework. Placement of bricks is marked on the formwork.

Lintel hooks SU 50-45 should be installed in every second vertical joint of the second row

Mortar should not reach the bottom of the brick by approximately 2 cm. Upon mounting of the lintel and dismantling of the formwork, joints should be filled in.

Reinforcement Murfor RND/Z-50 in the second row of brickwork. Further throughout the height, 1 reinforcement rod in every 300...500 mm

Lintel hooks SK 50-170 should be placed into the mortar, in every second vertical joint of the first row of brickwork

Formwork should be dismantled in 2 weeks

Reinforcement Murfor RND/Z-50 should be inserted through grooves of lintel hook

a

a

a

SK

SU

RND/Z

MAKE Ø, mm a, mm Material

SK 50 - 170 - 1 3.0 170 zinc coating

SK 50 - 170 - 2 3.0 170 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

RND/Z-50 4.0 50 zinc coating

MAKE opening, m Set, pcs. Material

BL-V-1.0 1.0SK 50-170 x 7SU 50-45 х 4

zinc coating /1.4301

BL-V-1.5 1.5SK 50-170 x10SU 50-45 х 5

zinc coating /1.4301

min. 250 mm

1

6

2

7

3

8

4

9

5

Page 4: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

15

BRICK LINTELS | SOLDIER COURSE BRICKWORK

SOLDIER COURSE BRICKWORK WITH ONE AND A HALF BRICK

THIN-LAYER DECORATION MASONRY LINTEL

Lintel mounting at one and a half brick is analogous to the mounting from full bricks.

Lintel mounting from thin bricks is analogous to lintelmounting from standard bricks with additional reinforcement of one brick row. The number of reinforced masonry rows of the lintel shall be at least 3 rows.

ATTENTION! Decorative masonry layer from bricks 50-65 mm is allowed at low-height construction, up to 2 floors.

aa

aa

a

a

SK

SK

SU

SU

RND/Z

RND/Z

MAKE Ø, mm a, mm Material

SK 50 - 270 - 1 3.0 270 zinc coating

SK 50 - 270 - 2 3.0 270 1.4301

SK 50 - 340 - 1 3.0 340 zinc coating

SK 50 - 340 - 2 3.0 340 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

RND/Z-50 4.0 50 zinc coating

MAKE Ø, mm a, mm Material

SK 30 - 170 - 2 3.0 170 1.4301

SU 30 - 45 - 2 3.0 45 1.4301

RND/Z-30 4.0 30 zinc coating

Page 5: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

16

BRICK LINTELS | ROWLOCK COURSE BRICKWORK

BRICK LINTELS

ROWLOCK COURSE BRICKWORK

Rowlock course brickwork is performed at a 90° angle to the façade because doing this it is possible to hide the heat insulation layer behind the decorative brickwork. Depending on the thicknes of this layer the bottom row of bricks can protrude from the façade plane – this way the lintel will be emphasized not only by pattern, but by relief too.

LINTEL KIT IN BOXES

MOUNTING OF LINTELS UP TO 2 M

min. 250 mm1

6

2

7

3

8

4

9

5

Construction of formwork

Lintel hooks SU 50-45 should be installed in every second vertical joint of the second row

Bricks are placed on the framework. Placement of bricks is marked on the formwork.

Reinforcement Murfor RND/Z-50 in the second row of brickwork. Further throughout the height, 1 reinforcement rod in every 300...500 mm

Mortar should not reach the bottom of the brick by approximately 2 cm. Upon mounting of the lintel and dismantling of the formwork, joints should be filled in.

OPTION: Lintel with protrusion from the plane of the wall

Lintel hooks SKK 50-65 should be placed into the mortar, in every second vertical joint of the first row of brickwork

Formwork should be dismantled in 2 weeks.

Reinforcement Murfor RND/Z-50 should be inserted through grooves and shall protrude from the opening for no less than 250 mm into both sides

a

a190

a

SKK

SU

RND/Z

MAKE Ø, mm a, mm Material

SKK 50 - 65 - 1 3.0 65 zinc coating

SKK 50 - 65 - 2 3.0 65 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

RND/Z-50 4.0 50 zinc coating

MAKE opening, m Set, pcs. Material

BL-S-1.0 1.0SKK 50-65 x 7SU 50-45 х 4

zinc coating /1.4301

BL-S-1.5 1.5SKK 50-65 x10SU 50-45 х 5

zinc coating /1.4301

Page 6: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

17

BRICK LINTELS | COMBINED BRICKWORK

COMBINED BRICKWORK

COMBINED BRICKWORK WITH ONE AND A HALF BRICK

THIN DECORATION MASONRY LINTEL

A classical type of brick lintels by altering a full brick and two identical halves. The only important condition when selecting combined brickwork is dimen-sions of the bricks. Their ratio shall be 2:1, e.g. 250х120х65h. The lintel should start and finish with soldier course brickwork. The layout of the lintel is identi-cal to the lintel made in the vertical way.

Lintel mounting from thin bricks is analogous to lintel mounting from standard bricks with additional reinforcement of one brick row. The number of reinforced masonry rows of the lintel shall be at least 3 rows.

ATTENTION! Decorative masonry layer from bricks 50-65 mm is allowed at low-height construction, up to 2 floors.

aa

a

a

190

aa

a

a

a

SKK

SKK

SKK

SU

SU

SU

RND/Z

RND/Z

RND/Z

MAKE Ø, mm a, mm Material

SKK 50 - 170 - 2 3.0 170 1.4301

SKK 50 - 220 - 2 3.0 220 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

RND/Z-50 4.0 50 zinc coating

MAKE Ø, mm a, mm Material

SKK 50 - 320 - 2 3.0 320 1.4301

SU 50 - 45 - 1 3.0 45 zinc coating

SU 50 - 45 - 2 3.0 45 1.4301

RND/Z-50 4.0 50 zinc coating

MAKE Ø, mm a, mm Material

SKK 30 - 40 - 2 3.0 40 1.4301

SU 30 - 45 - 2 3.0 45 1.4301

RND/Z-30 4.0 30 zinc coating

Page 7: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

18

BRICK LINTELS ON BRACKETS

MASONRY ON THE BRACKETS REINFORCED BY MURFOR

THICKNESS OF THE HORIZONTAL JOINT

In case of large openings (>2 m), there is a risk of deflection as well as destruction of the lintel. In order to avoid this, suspended brackets GSP should be used. They are fixed to the carrying wall of the reinforced concrete lintel while the free end is inserted into the horizontal joint between the first and the second rows of brickwork. In this case, the load is transferred from decorative brickwork to the load-bearing structure through the brackets.

Quantity of suspended brackets and their arrangement above openings are calculated separately in every individual case.

Upon mounting of the reinforcement in the horizontal joint, its thickness should not exceed 10 mm and in case of using brackets it should not exceed 12 mm. When placing reinforcement, there should be no obvious changes in the thickness of the joint, and its application should not have any influence on the general appearance of the brickwork.

MOUNTING OF BRICK LINTELS OF OVER 2 M BY USING SUSPENDED BRACKETS GSP

Seam with brackets 12 – 15 mm

Seam with rebar and connections 10 – 12 mm

Thickness of a lowered joint with reinforcement and lintel hooks is 8 to 9 mm.

BRICK LINTELS | BRICK LINTELS ON BRACKETS

min. 250 mm.

min. 250 mm.

1

6

2

7

3

8

4

9

5

Construction of formwork

Second row of brickwork

Lintel hooks SK 50-40 in every vertical joint of the first row

Mortar

Bracket

Reinforcement Murfor RND/Z-50

Reinforcement Murfor RND/Z-50

Reinforcement Murfor RND/Z-50

Hook Hook

A cavity should be cut in the brick above the bracket and upon fixation should be filled with mortar.

Connection of truss Murfor RND/Z-50 with the bottom plate AP-1

Reinforcement Murfor RND/Z-50 in the second and the third rows of brickwork. Further throughout the height, 1 reinforcement rod in every 300...500 mm

Reinforcement Murfor RND/Z-50 together with the plate AP-1 should be inserted through grooves of lintel hooks

Formwork should be dismantled in 2 weeks.

Fixation of suspended bracket

Page 8: BRICK LINTELS - Bautopas · hooks SU 50-45 Lintel hooks SK 50-40 in every vertical joint of the first course Lintel hooks SU 50-45 in every second vertical joint of the second couse

19

BRICKWORK SUSPENDED ON BRACKETS

BRICK LINTELS | BRICKWORK SUSPENDED ON BRACKETS

IMPORTANT! Connections at each vertical seam. Holes in the brick are made at place.

IMPORTANT! Connections at each second vertical seam. Holes in the brick are made at place.

IMPORTANT! Connections at each second vertical seam. Holes in the brick are made at place

It is also possible to produce non-standard hooks for any variant of decorative masonry laying.

SX

SXK

SKU

CORNER OF THE BUILDING

CORNER OF THE BUILDING

Make Ø, mm a, mm Material

S 40 - 80 3.0 40 1.4301

S 40 - 50 3.0 40 1.4301

SX - 80 3.0 80 1.4301

Make Ø, mm a, mm Material

S 85 - 80 3.0 85 1.4301

S 165 - 80 3.0 85 1.4301

S 165 - 50 3.0 165 1.4301

S 270 - 80 3.0 270 1.4301

S 340 - 80 3.0 340 1.4301

SX - 145 3.0 145 1.4301

SKU - 165 3.0 165 1.4301

MAKE Ø, mm a, mm Material

S 40/190 - 80 3.0 40 1.4301

S 40/190 - 50 3.0 40 1.4301

S 85/190 - 80 3.0 85 1.4301

S 170/190 - 80 3.0 170 1.4301

S 340/190 - 80 3.0 340 1.4301

SXD - 40 3.0 40 1.4301

SXK - 40 3.0 40 1.4301

a

a

a

a

a

a

190

190

a

a

a

L 80x50

L 50x50

L 80x50

L 50x50

L 80x50

L 50x50

S 40-80

S ...-80

S ...-80

S ...-50

SXD

SXK

SXD

S ...-50

SKU

SX

S 40-50

SX