brochure eb 2017

Pre - Engineered Steel Buildings

Heavy fabricated Structures

Structural Solutions

emerging buildcon

We build ur dreams

Gat No 193, Chikhali - Moshi Road, Opp. Panse Auto

Company, Moshi, Pune - 412105

Phone : 8087456510 / 7447760099 /

9850604362

Email : [email protected]

O F F I C E

Pre - Engineered Bui lding

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P r e - e n g i n e e r e d s t e e l b u i l d i n g

Pre Engineered Steel Building System:

Pre-engineered steel building system is widely accepted across the globe as an efficient alternative to conventional buildings. It is the most affordable and flexible building system ideal for any low rise Industrial, Institutional or commercial application. The system offers excellent features such as speed, quality, strength and value making it the most preferred building system in the world. In India, Pre Engineered / Pre fabricated building industry is growing rapidly.

PEB, as the system is popularly known, offers many ad-vantages:

Strength & Durability: Withstands severe climatic conditions. Weather resistant, earthquake resistant.

Lower Investment Costs: Low initial investment, minimal

Maintenance costs

Environment friendly: All the materials can be recycled.

Flexibility: Easy Renovation, Expansion or modification. Can be dismantled and relocated.

Aesthetic Value: Offers new solutions and opportunities, al-lowing engineers to expand their artistic expression and create some of the most challenging and unique buildings.

Saves time: Installation time is considerably reduced as the erection techniques involved are very precise and simple.

Applications:

Low rise Industrial Steel Buildings

Medium & Big Ware Houses

Assembly floors with EOT crane

Logistics Buildings

Cold Storage

Textile Processing Units

Fuel Station Canopies

Airport Buildings & Aircraft Hangars

Sea Ports

Marriage Halls

Multi Storied Commercial / Trade Centers

Multi level steel car Parks

Railway Station / Bus Station Shelters

Government Workshops

All kinds of manufacturing units

Closed Container Terminals

MES Buildings

School Buildings

Automobile Ancillary Units

Sports Complexes and Stadia

EMERGING BUILDCON. engages itself in design, manufacture, supply and installation of Pre-Engineered steel buildings conforming with inter-national quality standards.

Every Steel Building is designed for the customer’s specific use, loading, size and to meet the requirements of the project's location for rain, wind, snow and seismic coding.

EMERGING BUILDCON., has the expertise, creativity and dynamic leadership with substantial experience in the field of steel and structural engineering.

With access to state of art of technology, meticulous planning and execution, following best practices in the business, we assure you that we can process and deliver orders to your utmost satisfaction, in time, every time.


Design

EMERGING BUILDCON. is one of the very few

companies around the world using State of the Art

Design Software and hence every Steel Building that is

designed and created is unique in terms of its quality,

affordability and feasibility. EMERGING BUILDCON. applies the best software for

the design and detailing engineering. With STAAD PRO

and Design Software (Indian and American Versions)

updated to the latest versions, handled by highly quali-

fied structural engineers, even the most complex struc-

tures are designed with ease.

Manufacture

EMERGING BUILDCON. Pre Engineered Steel

Buildings are custom designed to meet the exact

requirement of the customer. The company has

modern manufacturing facility for the fabrication by

using high tensile steel plates welded with state of art

SAW & MIG welding system. All the components like

Rigid Columns, Rafters, Cold Form Purlins & Metal

roofing/Cladding are made out of quality materials by

modern manufacturing facility and transported to the

site. Our PEB is installed in a remarkably low time,

thus saving precious time and money

Applicable Codes & Standards Structures are designed and manufactured in accordance with American Codes, Unless Specified

EMERGING BUILDCON. applies the following US codes , which are recognized as the PEB standard worldwide, for designing

of all steel buildings :

Wind zone and velocity are considered and applied as per latest edition of IS875-1987 code of practice for design loads.

Seismic loads are considered and applied as per seismic zone in the latest edition of IS1893-1984 (Revised in 2002). Seismic

load of application is considered as per the latest edition of MBMA- 1986

Loads on the buildings are applied in accordance with the latest edition of International Building Codes, International

Code Council. Inc (IBC) 4051, West Flossmoor Road, Club Hill, IL 60478-5795, USA.

Loads on the building are applied in accordance with low rise building system manual of Metal Building Manufactures

Association INC, (MBMA), 1300 Summer Ave, Cleveland Ohio 44115, USA, 1986 edition, 1990 supplement and the latest

edition and supplements.

Hot rolled sections and built- up sections are designed as per the ninth edition (1989) of Manual of Steel Construction-

Allowable Stress Design of American Institute of Steel Construction. Inc (AISC)1 East Wacker Drive, Suite 3100, Chica-

go, Illinois-60601-2001, USA

Design for Cold Form Section are carried out as per the 1980 edition of Cold Formed Steel Design Manual of American

Iron & Steel Institute (AISI), 1000, 16th Street, NW, Washington, DC, USA and the latest edition and supplements.

Welding is carried out in accordance with the 19th Edition (2004) of Structural Welding Code – Steel (AWS DLIM:2004)

of the American Welding Society (AWS), 550 NE Lejeune Road, Miami, FL 33126, USA and the latest edition and sup-

plements.

Wherever relevant codes are not available, the buildings are designed and constructed as per the latest edition of IS 800

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General Material Specification

SR.NO MATERIALS SPECIFICATIONS 1 Built up members ASTM A 572 M Grade 345 Type 1 (or) its Equivalent

2 Hot- Rolled Members • Beam & Columns IS 2062/1999 Grade B

• Tubes JIS G 3466 STKR 490 Or EN 10210-1 S355J2H

• Channels IS 2062/ 1999 Grade B

• Pipes / Handrails ASTM A53M Type E or S Grade A

3 Cold Formed Secondary Members • Black Steel ASTM A 607 Grade 50

• Galvanized Steel ASTM A 653M SS Grade 340 Class I, Z275

4 Sheeting & Liner Panels • Galvalume Steel ASTM A 792M Grade 345Bm AZM 150

5 Mezzanine Deck Panels Cold Rolled Steel

• Galvanized Steel ASTM A 653M Grade 345 Z120

6 X- Bracing Members

• Rods ASTM A 615M Grade 300 (or) ASTM A 36M (or) equiva-lent

• Angles ASTM A572M Grade 345 type I

7 Anchor Bolts ASTM A36N (or) equivalent

Hot dip Galvanized ASTM A 153M Class C

8 High Strength Bolts ASTM A325M Class 8.8 Type 1 (or) equivalent

Hot Dip Galvanized to ASTM A 153M Class C (or)

DIN 933 Class 8.8 Hot Dip Galvanized

9 Machine Bolts DIN 933 Class 4.6/ 4.8 (or) equivalent

Electro Plated Yellow Chromate

Gutters will be usually be made from the material used for sheeting.

All the above material specifications may vary depending on the design and functional requirement of every PEB.

Handling & Storage:

EMERGING BUILDCON. ensures that structural steel is stored out of mud and dirt and proper drainage of the storage area

is provided if required to protect from damage or soiling by adjacent construction operations.

Drawings:

EMERGING BUILDCON prepares detailed general arrangement drawings giving complete information neces-

sary for the fabrication of the structures. All information is clearly given. The drawings are strictly in conformity

with the best modern practices. A marking diagram allotting identification marks to each separate piece of steel

work is prepared. The drawing has sufficient details to ensure convenient assembly and erection of the struc-

ture. Symbols used for welding in the drawing is in accordance with IS:813.

Painting - Shop Primer:

Primary steel is cleaned to specification St2. One shop primer coat of Red Oxide Zinc Chromate is applied with

average dry film thickness of 35 microns on all red steel. Shop primer provides protection for elements while in

transit and construction, and is not intended to be for permanent protection.

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Basic Building Parameters

Building Length:

Whenever possible maintain equal bay lengths throughout the building. When this is not possible make

all interior bays equal and make the end bays equal but shorter than the interior bays.

Building Width:

Whenever possible make building width a multiple of 3m. This is because roof purlins are spaced at 1.5 m is equal to two purlin spacing's one on each side of the ridge.

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Building Width:

No matter what primary framing system is used, the building width is defined as the distance from outside of eave strut of one sidewall to outside of eave strut of the opposite sidewall.

Building Length:

The distance between the outside flanges of end wall columns in opposite end wall is con-sidered the building length. Building Length is a combination of several bay lengths.

End Bay Length:

End Bay Length is the distance from outside of the outer flange of end wall columns to center-line of the first interior frame columns.

Interior Bay Length:

Interior Bay Length is the distance between center lines of two adjacent main frame col-umns. The most common bay lengths are 7m, 7.5m and 8m. Bay length can be up to 15m. Jack Beam based on the particular require-ment.

Design Loads:

Unless otherwise specified EB Pre Engineered Buildings are designed for the following minimum loads.

Roof live loads: 0.57 KN/M2

Design Wind Speed: 140Km/h

Special Conditions:

Conditions for snow loads, earthquake loads, col-lateral loads or any other local climatic condition (if required) must be specified at the time of enquiry for quotation.

Normally, loads for Pre Engineered Steel Buildings are applied in accordance with the latest American Codes and standards applicable to pre engineered steel buildings as mentioned earlier.

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Primary Built up Members

(Minimum yield strength is 345 MPA)

TYPICAL RAFTER TYPICAL COLUMN

Secondary Members: Cold Form C & Z Purlins:

Purlins are cold formed sections of thickness 1.6mm, 2.0mm and 2.5mm and made of G.I. ‘Z’ & ‘C’ shaped high grade steel conforming to ASTM A607 Grade 50 with minimum 120 GSM of ZINC COATING with standard punching AS PER DESIGN.

‘C’ TYPE ‘Z’ TYPE

General Bracing System :

High grade steel plate conforming to ASTM A572 grade 50 factory painted with a minimum of 35 micron (DFT) of red oxide primer . Cable bracing is shown Other Bracings designs are also available

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Primary Framing Systems:

The most common primary framing systems are shown. All shown symmetrical about the ridge line.

Framing systems unsymmetrical about the ridge line and Multi Span framing systems with unequal width

modules are also possible. Practically any frame geometry is possible.

Contact us for your specific requirement. Our representative will always give you the right solution.

Clear span (CS) Multi Span (MS-1)

Clear span (CS) with Crane Bracket and Gantry Clear Span With Curved Rafter

With Crane Bracket, Gantry Beams and mezzanine floor Multi Gable, Multi Span , Multi Slope

Multi Span

Columns

Variant

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Mezzanine Flooring Systems:

Structural Floor Decking Sheets:

Composite slabs are a very practical and economical

means of creating a floor system and works particularly

well in conjunction with composite beam construction.

deck is designed to act as a composite deck form and

fulfills all the basic requirement that are mandatory for any

composite deck form.

Available Finishes:

Normal CR

Galvanized

Pre painted galvanized

Application:

1. Mezzanine floors

2. Tensile steel for composite slab construction that cuts down on slab thickness and dead weight of buildings. No separate form work required for slab casting.

Technical Support:

EMERGING BUILDCON. offers you complete technical sup-

port in design and selection of your building based on your

requirement and roofing and wall cladding with all the neces-

sary accessories like ridge, flashing, crimp curve and gutters to

suit your requirements.

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Heavy industrial steel buildings:

Building with Steel:

When it comes to bigger, taller and longer span and geometri-

cally complex structures , steel buildings are the best choice.

EMERGING BUILDCON. specializes in simplified, efficient steel

building process, resulting in saving valuable time and money.

The highly skilled professionals at EMERGING BUILDCON.,

with their customized approach and attention to detail offer

expert turnkey Steel building solutions that blend design ,

strength and production cost intelligently.

State-of-art designing and drafting tools are used to generate

highly accurate designs which helps us in offering best design

options for your requirement. We understand that efficient

planning and speedy execution are the most critical factors in

the metal building industry. Hence completing the project on

time, within the estimated cost without compromising on quality

has always been our primary concern.

Send us your query and our team will immediately get in touch

with you to offer the best and cost effective option for your

requirement.

Applications:

High rise Buildings

Heavy Manufacturing Industries

Melting & Furnace Units

Cement Factories

Sugar Factories

Fertilizer Plants

Aircraft Hangars

Sea Ports

Construction:

All the necessary structure hot rolled section angles,

tubes, channels ISMB will be used for Truss Type of

building and the members are connected by arc

welding.

All the structural steel are as per IS 2062 A&B.

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Roofing and Cladding Sheets:

Technical Specifications of Pre-Painted Galvanized Steel (PPGI):

Substrate: : IS:513 Cold Rolled steel coils

Tensile Strength : 240 Mpa

Galvanizing : IS:277 / JIS:3302

Zinc Coating : Pure lead free zinc 90- 120 GSM (Both Side mass)

Pre Painting : IS:14246 / JIS:3312

Type of Coating : RMP / SMP

Total coated Thickness : 0.47 mm - 0.50 mm

Tolerance : + or - 0.03 as per IS:513

Technical Specifications of Aluminum Zinc Alloy Coated Steel (GALVALUME):

Combination : 55% Aluminium, 43.4% Zinc & 1.6% Silicon

Coating Standard : As 1397 - 1993

Material : Bare Galvalume - ASTM A792M

Coating Mass : AZ 150

Base Metal : High Tensile Steel

Tensile Strength : 550 Mpa

Total Coated Thickness : 0.47mm - 0.50mm

Tolerance : +or- 0.04 as per AS / NZS 1397

Sl. No. Material YS TCT

1 PPGI 240 Mpa 0.47 - 0.50mm

2 Bare Galvalume 550 Mpa 0.47 mm

3 Colour Coated Galvalume 550 Mpa 0.47 - 0.5

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ACCESSORIES:

VALLEY GUTTER BOX GUTTER

RIDGE PLAINCORNER FLASHING GABLE FLASHING OPENING FLASHING

INTERNAL FLASHING END WALL FLASHING APRON DRIP FLASHING

LOUVERS :

Louvers on Side Cladding and Wall can be provided to achieve more incoming

air flow these are widely used in the factories which are confined in space and

require more fresh air circulation. They also give us aesthetic appeal

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Enquiry Details:

Your Requirement Shall Consist of Mandatory Following Details to Provide Appropriate Solution

1. Length Of Building :

2. Width of Building :

3. Height of Building :

4. Type of Building : Eg’ Warehouse , Industrial , Showroom , etc

5. Application : please mention end use to provide better solution

6. Additional Load if any : Crane Capacity , Mezzanine floor if Any , or any Other Loads

7. Side Wall Height : to ensure Proper Covering

8. Future Aspects : should mention possibility to ensure proper Extension Provision

9. Geographic And Climatic Conditions : Depends on Location of Construction

10. Aesthetic Requirements : Should Mention this to get Satisfactory Construction ,or other

wise yours architect Drawings will serve the best

Thank You

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brochure eb 2017

Engineering