(A Waste to Energy Project)

Prepared & Submitted by:

Corporate Office:

Somobay Tower, (2nd Floor), Millgate, Tongi, Gazipur. Phone: 02-9816181, 9817781-2, Mobile: 01979011529,

e-mail: pyrolysisbd@gmail.com Factory :

262, Turag, (Beside Power Station), Aminbazar, Savar, Dhaka.

MASSAGE

Assalamu Walaikum Warahamatullah.

The standard of living and quality of life of a nation depend on its per capita energy consumption. Bangladesh a developing country and is one of the most densely populated (914 peBDTons/km2) countries in the world, with a total population of 135 million. Bangladesh’s per capita energy consumption is very low, the lowest within the Indian subcontinent. The 2005 energy consumption value stands at 227 kgOE, compared to 512 kgOE for India, 490 kgOE for Pakistan, 478 kgOE for Sri Lanka and 450 kgOE for South Asia, and it was much below the world average of 1778 kgOE. Total primary energy consumption in 2004 was 30.70 MTOE and the energy consumption mix was estimated as: indigenous biomass 60%, indigenous natural gas 27.45%, imported oil 11.89%, imported coal 0.44% and hydro 0.23%. More than 77% of the country’s population lives in rural areas, meting most of their energy needs from traditional biomass fuels. Around 32% have access to electricity, while in rural areas the availability of electricity is only 22%. Only 3-4% of the households have connection of natural gas for cooking purposes. Only about 2-3% households use kerosene for the same purpose and the rest (over 90%) of people depend on biomass for their energy needs. Thus it is crucial to find out alternative and sustainable resources to mitigate the energy crisis in Bangladesh. It is estimated that about 90,000 metric tons tires become scrap and are disposed of every year in Bangladesh. The disposal of non-biodegradable solid tire wastes from human activity is a growing environmental problem for the modern society, especially in developing countries. Unfortunately, most of these scrap tires are simply dumped under open sky and in landfills in developing countries. Open dumping may result in accidental fires with highly toxic emissions or may act as ideal breeding grounds for disease carrying mosquitoes and other vermin with the aid of rain water. Landfills full of tires are not acceptable to the environment because tires do not easily degrade naturally. Pyrolysis of tires can produce oils, char and gases, in addition to the steel cords, all of which have the potential to be recycled. Within the past ten years, research and development works have also been carried out for the fixed-bed fire-tube heating pyrolysis reactor system at Rajshahi University of Engineering & Technology (RUET). Pyrolysis of various organic solid wastes in the fixed-bed fire-tube heating Pyrolysis reactor have been successfully completed and the results are published elsewhere. The Pyrolysis Fuel Industries (PFI) Ltd. has installed a small commercial scale Pyrolysis plant at Aminbazar, (Near by Power Plant) Savar, Dhaka to take part as a potential contributor for mitigating liquid fuel crisis in Bangladesh. The pyrolysis technology for production of alternative liquid fuel from solid tire waste is new in Bangladesh and it is the commercial plant in the country. Our company Support the Government in mitigating the Fuel crisis and replace fire wood with our Carbon Black.

Chairman Pyrolysis Fuel Industries Ltd.

We dream, We dare

We grow, We share

We build, We care

Tyre Pyrolysis Oil Uses Machinery

Asphalt Road Mixer Plant Asphalt Ready Mixer Plant

Asphalt Mobile Road Mixer Plant Electricity Power Plant

Fire Tube Steam Boiler Water Tube Steam Boiler Steam Boiler

Fuel: Natural Gas, Diesel Oil, Furnish Oil, Green Oil, etc Rated steam temperature: 184/194/204/214/224 ℃ Boiler feed water temperature: 20/60/105 ℃

Scope of the Output Products

1. Tyre Pyrolysis Oil (Industrial Fuel Oil) Pyrolysis Furnace Oil is the major product in this process. The oil which is derived from the process its density lies between LDO (Light Diesel Oil) & FO (Furnace Oil).

LDO density is around 0.85 to 0.89 gm/cc at 27 degree centigrade. Calorific Value – Approx 10500 kcal/kg.

FO density is around 0.95 to 0.97 gm/cc at 27 degree centigrade. Calorific Value - Approx 10500 kcal/kg.

Tyre Pyrolysis Oil (Green Oil) density is around 0.89 to 0.91 gm/cc at 27 degree centigrade Calorific Value - Approx 10500 kcal/kg.

The oil is equivalent to Furnace Oil which is used as industrial fuel in many industries.

Scope of the Tyre Pyrolysis Oil-

Normally Steel Industries consumed 2000 litres of Furnace Oil. Furnace Oil rates are around varies from 60 BDT/litre

This Oil rates are always less than Diesel & Furnace Oil and around approx 54 to 56 BDT/litre

Calculation-

If manufacturer is using Furnace Oil. Daily consumption of oil- 2000 litres Furnace Oil Rate- 60 BDT/litre Input Fuel Cost- 2000*60 = 1,20,000 BDT. If manufacturer is using Diesel Oil. Daily consumption of oil- 2000 litres Furnace Oil Rate- 68 BDT/litre Input Fuel Cost- 2000*68 = 1,36,000 BDT. If manufacturer is using Tyre Pyrolysis Oil (Green Oil). Daily consumption of oil- 2000 litres Tyre Pyrolysis Oil Rate- 56 BDT/litre

Input Fuel Cost- 2000*56 = 1,12,000 BDT. {Per Day Save Amount 24,000BDT (Diesel) & 8,000BDT (Furnace)} Total monthly saving - 24,000*25= 6,00,000 BDT (Diesel) Total monthly saving – 8,000*25 = 2,00,000 BDT (Furnace)

Total yearly saving - 24,000*300= 72,00,000 BDT (Diesel) Total yearly saving - 8,000*300= 24,00,000 BDT (Furnace)

Hence many industries preferred using Tyre Pyrolysis Oil (Green Oil) instead of furnace oil, as it saves huge amount of input cost.

Applications of Tyre Pyrolysis Oil (Green Oil)- Used in the industries where burning process is required.

1. Mostly consumed by Hot Mixer plants, 2. Steel Industries, 3. Rolling Mill Industries,

4. Chemical Industries, 5. Used in the Boiler for the heating purposes.

Potential Buye BDT-

1. Manufacture of above mentioned industries.

2. Traders.

2. Carbon Black-

This carbon black is of lower quality as it has around 10% of ash content in it, as a result it is used in manufacturing lower grade

quality products.

Carbon Rate- approx 10 to 14 BDT/kg.

Applications of carbon black-

a) Used in steel industries for burning process. b) Used in footwear industries to make rubber souls. c) Used in polish industries. d) Used in ink industries.

e) Used in color industries as pigment. f) Used by trade BDT to mix with higher grade carbon. g) Used in Iron industries.

Potential Buy BDT-

a) Manufacture of above mentioned industries.

b) Traders.

3. Steel Wires-

These steel wires are easily sold to the steel scrap dealers.

Steel Wire Rate- approx 10 to 15 BDT/kg.

4. Heavy Oil- This oil is of less quantity at around approx 50 to 100 litres.

Heavy oil Rate approx 9 to 24 BDT/litre

Rates depends on where you are selling-

1. Road Construction Industries rate would be approx. 10 BDT/kg.

2. Auto Garage rate would be approx. 9 to 12 BDT/litre.

You can also use this oil as a paste on wood so that wood can catch the fire fast. And as a result consumption of wood is also decreased.

Petroleum (i.e. Diesel, Kerosene, Octane, Petrol & Furnace Oil) and LPG cylinder gas price in Bangladesh and location of filling stations

November 4, 2014

Product Name Local Selling Price (Tk/litre) Effective Date

1 HSD (Diesel) 68.00 04/01/2013

2 SKO (Kerosene) 68.00 04/01/2013

3 HOBC (Octane) 99.00 04/01/2013

4 MS (Petrol) 96.00 04/01/2013

5 LDO 68.00 11/01/2013

6 FO (Furnace Oil) 60.00 30/12/2011

Govt. Financial Support to Oil Imported for Other Country

Name Bye Rate Sale Rate Additional Amount

Diesel 77-78 Tk. 68 Tk. 9-10 Tk.

Cerosin 77-78 Tk. 68 Tk. 9-10 Tk.

Temperature Oil Range

In the second phase of distillation was carried out basing the temperature on crude oil ranges. The temperature ranges chosen were:

1. 140 – 200°C (Kerosene Range)

2. 200 – 270°C (Diesel Range)

3. >270°C (Lubricating Oil)

4. 230 – 280°C (Tyre Pyrolysis Oil Range)

Oil Specification Report

Sr.

No Specifications Units

Tests

Results

Standard Value LDO

BIS:1460

1 KINEMATIC VISCOSITY AT 40°C CST 9.00 2.4– 15.7

2 ACIDITY, TOTAL mgKOH/gm 0.01 NIL

3 ASH % BY WT 0.005 0.02

4 FLASH POINT, COC °C 40 66 MIN.

5 WATER CONTENT % BY WT NIL 1.0 MAX.

6 POUR POINT °C + 6 12 – 18

7 DENSITY AT 27°C gm/cc 0.907 TO REPORT

8 SEDIMENTS % BY

MASS 0.02 0.10

9 TOTAL SULPHUR % BY

MASS 0.65 1.80

10 COPPER STRIP CORROSION TEST

FOR 3 HRS AT 100°C NO UNITS 1b 1 MAX.

11 GROSS CALORIFIC VALUE KCAL/KG 10,900 ABV.10300

Source : Eastern Refinery Ltd.

Carbon Black Powder

Carbon Specification Report

Total (condition) Method Unit Specified

Value Observed Value

Ash Content ASTM D 1506 % -- 9.44

Pour Density ASTM D 1513 Kg/m3 -- 244

pH Value ASTM D 1512 -- -- 6.60

Loss on Heating ASTM D 1509 % -- 0.41

Solvent Extractable ASTM D 4527 % -- 7.60

Iodine Adsorption IS 7498 gm / Kg -- 81.14

Surface Area by BET Method ASTM D 1993 m2 / gm -- 27.51

ICP Analysis

Cu

Fe

Mn

IRMRA/CHEM/

SOP/08 PPM --

11

954

14

Electricity Generation by Type of Fuel

Total production (MkWh)

% of total production

Gas based Coal based Liquid

energy Based

Hydro LNG based Import

based

2008-09 25,622 88.4 4.0 5.9 1.6 .. ..

2009-10 29,247 89.2 3.5 4.8 2.5 .. ..

2010-11 31,355 82.1 2.5 12.6 2.8 .. ..

2011-12 34,174 76.9 2.5 18.0 2.5 .. ..

2012-13 41,566 74.0 2.2 21.7 2.1 .. ..

2013-14 46,554 77.0 1.9 16.7 1.9 .. 2.5

2014-15 52,240 79.4 1.7 12.5 1.7 .. 4.8

2015-16 57,943 79.3 7.0 6.1 1.5 1.6 4.5

Source: MoF 2012

Status of Rental and Quick Rental Power Plant Uses in Fuel

Name Rental period

(YeaBDT)

Estimated

capacity (MW)

Type of

energy

Date of Commissioning

Planned Actual

Thakurgaon 3 50 HSD 4 Aug 2010

Pagla, Narayangonj 5 50 HSD 24 Nov 2010

Bheramara 3 110 HSD 31 Dec 2010

Shiddhirganj: Desh Energy 3 100 Diesel 23 Dec 2011

Modonganj : Summit 5 102 F. Oil 01 Apr 2011

Meghnaghat: IEL 5 100 F. Oil 08 May 2011

Noapara : Khanjahan Ali 5 40 F. Oil 28 May 2011

Khulna : KPSL 5 115 F. Oil 01 Jun 2011

Shiddhirgonj: Dutch Bangla 5 100 F. Oil 22 Jul 2011

Noapara 5 105 F. Oil 26 Aug 2011

Amnura: Sinha 5 50 F. Oil 13 Jan 2012

Julda: Infra Service 5 100 F. Oil 02 Mar 2012

Keranigong: Power Pack 5 100 F. Oil 27 Mar 2012

Katakhali: SPSL 5 50 F. Oil Apr 2012

Chittagong: Mohra --- 300 F. Oil Nov 2012

Source: BPDB

Power Generation Units (Fuel Type Wise) (BPDB)

Installed Capacity of BPDB Power Plants as on June 2015

Fuel Type Capacity(Unit) Total(%)

Coal 250.00 MW 2.23 %

Gas 7056.00 MW 62.92 %

HFO 2365.00 MW 21.09 %

HSD 814.00 MW 7.26 %

Hydro 230.00 MW 2.05 %

Imported 500.00 MW 4.46 %

Total 11215.00 MW 100 %

Derated Capacity of BPDB Power Plants as on June 2015

Fuel Type Capacity(Unit) Total(%)

Coal 200.00 MW 1.88 %

Gas 6587.00 MW 62.02 %

HFO 2308.00 MW 21.73 %

HSD 795.00 MW 7.49 %

Hydro 230.00 MW 2.17 %

Imported 500.00 MW 4.71 %

Total 10620.00 MW 100 %

Please Contract for Details : Pyrolysis Fuel Industries Ltd. Mobile: 01847-074746, 017390-11529, 01979-011529. e-mail: pyrolysisbd@gmail.com

“Our company Support the Government in mitigating the Fuel crisis and replace fire

wood with our Carbon Black.”

“First Come First Serve”