brousher 30 pages - manufacturing solution provider pune

34

Upload: others

Post on 10-Jan-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 2: Brousher 30 Pages - Manufacturing Solution Provider Pune

GearX

Company has launched series of crane duty Gear Boxes & Geared Brake

Motors. The series starts from HR 250.

EOT CRANE WHEEL ASSEMBLY

Wheel assembly is the most important part of crane as it provides actual

motion to crane.

The assembly consists of various components including wheel, shaft, bearings,

housing etc.

CONTRACT MANUFATURING

Gearx Manufacturing is having strong portfolio with regards to manufacturing of

high precision mechanical manufacturing. has already performed good Gearx

amount of work for high precise jobs such as lead screws.

M/s Gearx Manufacturing is leading manufacturing company in all types of conventional machining activities &

manufacturer of crane wheel assemblies. The company is having unit at S. No-29/1, Near shree control Chowk, Narhe

Industria Area, Near Pune – Satara Highway, Pune – 411041.

The company basically manufactures various types of lead screws, shafts, cylindrical components which are required in

general as well as automotive engineering industry.

We are expertise in various types of precision machining of components as per requirement of customers.

We are not simply manufacturer of job work basis components. Our perspective is that of solution. We always play role as

solution provider rather than service provider in each aspect of customer. This attitude with customer differentiates

between regular suppliers & Gearx, hence we create business partner relations rather than customer – supplier

relationship.

Apart from this, company has launched series of crane duty Gear Boxes & Geared Brake Motors. The series of gear boxes

starts from HR 250. Those gear boxes are designed with good aesthetics as well as quality level is maintained superior as

compared with current standards.

About Us :

OUR PRODUCTS

Page 3: Brousher 30 Pages - Manufacturing Solution Provider Pune

to

Page 4: Brousher 30 Pages - Manufacturing Solution Provider Pune

Compactness in design. The weight of complete geared motor is

substantially less as compared to conventional gear box.

Housing made from graded steel casting ensures rigidity during

working & free from internal & external defects.

Elegant shape of casting causes better aesthetic approach.

All gears are manufactured from alloy/ carbon steel duly heat treated with specified hardness.

The gears are ground to ensure maximum tooth contact which decreases noise level.

Motors used are suitable for variable frequency application & also used as directly without VFD application.

Proper quantity of synthetic graded oil has been used to ensure splash lubrication during operation of geared motor.

Installation & mounting of geared motor is easy based on hollow shaft & torque arm method.

Various types of reduction ratios are available for different horse powers for different class of duty.

Geared Motors are suitable for Single Girder Cranes for Long Travel & Double Girder Crane for Cross

Travel & Long Travel application.

GEARED MOTOR

Questionnaire for Ordering a Gearbox / Geared Brake Motor:-

1. Horse Power of drive & RPM

2. RPM of Input & Output

3. Configuration: horizontal / vertical

4. Atmosphere: Dusty / Clean / Hot etc.

5. Hours of Service

6. Extension of input and output shaft.

Note:-

6P = 960 RPM

8P = 750 RPM

All ratings considered for Class II Duty.

For Class III- Reduce 20 % of Rated HP

For Class IV- Reduce 30 % of Rated HP

Page 5: Brousher 30 Pages - Manufacturing Solution Provider Pune

P1

(KW)

n2

-1min

i.M2

Nmsf Model

MountingFlange

42

47

53

59

70

87

99

118

138

193

21

23

25

30

36

23

26

30

35

39

33.8

30.6

26

24.5

20.5

16.5

14.5

12.2

10.4

7.48

65

60.2

56

46

38.2

60.6

52.5

46.5

40.2

35.8

84.12

75.18

66.66

59.89

50.47

40.61

35.69

29.94

25.60

18.31

168.25

153.62

141.33

117.77

98.15

153.62

135.89

117.77

100.95

90.60

4.2

4.7

5.5

6.14

7.5

9.3

10.5

12.2

13.8

17.4

12

13.4

14.8

19.3

36.4

21

24

34

44

53

Gx

Gx1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1723

GX1723

GX1723

GX1723

GX1723

Gx1953

Gx1953

Gx1953

Gx1953

GX1953

1442 B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

-1(1400min )

0.37

P1

(KW)

n2

-1min

i.M2

Nmsf Model

MountingFlange

42

47

53

59

70

87

99

118

138

193

21

23

25

30

36

23

26

30

35

39

33.8

30.6

26

24.5

20.5

16.5

14.5

12.2

10.4

7.48

65

60.2

56

46

38.2

60.6

52.5

46.5

40.2

35.8

125.05

111.47

99.09

89.01

75.03

60.36

53.05

44.50

38.05

27.21

250.10

228.35

210.08

175.07

145.89

228.35

204.00

175.07

150.06

134.66

2.8

3.15

3.7

4.0

5.06

6.25

7.0

8.1

9.2

11.6

6.5

7.2

8.0

10.5

19.8

11.9

13.0

18.6

24.2

28.0

Gx

Gx1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1723

GX1723

GX1723

GX1723

GX1723

Gx1953

Gx1953

Gx1953

Gx1953

GX1953

1442 B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

-1(1400min )

0.55

Page 6: Brousher 30 Pages - Manufacturing Solution Provider Pune

42

47

53

59

70

87

99

118

138

193

21

23

25

30

36

23

26

30

35

39

1.4

1.57

1.8

2.04

2.5

3.1

3.52

4.08

4.6

5.8

2.4

2.5

2.8

3.7

7

4.2

4.6

6.5

8.5

10.2

P1

(KW)

n2

-1min

i.M2

Nmsf Model

MountingFlange

-1(1400min )

0.75

170.5232

152.3824

135.1316

121.3894

102.3139

82.32152

72.34316

60.69468

51.89835

37.10867

341.0463

311.3901

286.4789

238.7324

198.9437

311.3901

275.4605

238.7324

204.6278

183.6403

2.1

2.36

2.7

3.07

3.7

4.7

5.3

6.1

6.9

8.7

4.2

4.7

5.2

6.8

12.8

7.7

8.3

12.1

15.7

18.7

Gx

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1723

GX1723

GX1723

GX1723

GX1723

Gx1953

GX1953

GX1953

Gx1953

GX1953

1442 B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

42

47

53

59

70

87

99

118

138

193

21

23

25

30

36

23

26

30

35

39

33.8

30.6

26

24.5

20.5

16.5

14.5

12.2

10.4

7.48

65

60.2

56

46

38.2

60.6

52.5

46.5

40.2

35.8

P1

(KW)

n2

-1min

M2

sf ModelMountingFlange

-1(1400min )

1.1

250.1006

223.4942

198.1929

178.0377

150.0604

120.7382

106.1033

89.01887

76.11758

54.42604

500.2012

456.7055

420.169

350.1409

291.7841

456.7055

404.0087

350.1409

300.1207

269.3391

Nm

Gx

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1442

GX1723

GX1723

GX1723

GX1723

GX1723

Gx1953

Gx1953

Gx1953

Gx1953

GX1953

1442 B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

33.8

30.6

26

24.5

20.5

16.5

14.5

12.2

10.4

7.48

65

60.2

56

46

38.2

60.6

52.5

46.5

40.2

35.8

i.

Page 7: Brousher 30 Pages - Manufacturing Solution Provider Pune

23

26

30

35

39

B5

B5

B5

B5

B5

P1

(KW)

n2

-1min

i.M2

Nmsf Model

MountingFlange

1.5

21

23

25

30

36

23

26

30

35

39

65

60.2

56

46

38.2

60.6

52.5

46.5

40.2

35.8

682.0926

622.7802

572.9578

477.4648

397.8874

622.7802

550.921

4774648

409.2556

367.2806

1.6

1.7

1.8

2.4

4.5

2.7

3

4.2

5.5

6.6

GX1723

GX1723

GX1723

GX1723

GX1723

Gx1953

Gx1953

Gx1953

Gx1953

GX1953

B5

B5

B5

B5

B5

B5

B5

B5

B5

B5

-1(1400min )

P1

(KW)

n2

-1min

i.M2

Nmsf Model

MountingFlange

2.2

-1(1400min ) 913.411

808.0174

700.2817

600.2415

538.6783

1.5

1.8

2.3

3

3.6

Gx1953

Gx1953

Gx1953

Gx1953

GX1953

60.6

52.5

46.5

40.2

35.8

Page 8: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 9: Brousher 30 Pages - Manufacturing Solution Provider Pune

In the crane to achieve correct speed of all three types of motions viz

hoisting , cross travel & long travel Gear box plays significant role.

Gearx manufactures various types of conventional crane duty gear boxes

as per customer requirement.

The product is indigenously designed & with good aesthetics & with

genuine raw material.

THE SILENT FEATURES OF CONVENTIONAL GEAR BOX ARE AS BELOW:

Main housing is fabricated from steel plates & stress relieved & machining is done with accuracy without affecting

rigidity.

Shafts for pinions & Gears are of alloy / carbon steel duly heat treated with specified hardness. Those are machined

precisely to ensure maximum tooth contact.

Antifriction ball bearings with suitable rating are used in gear box which provides prolong life during running of gear

box.

Sufficient capacity of oil is kept in reservoir to ensure splash lubrication for gears during running.

Superior quality of oil seals are used to prevent leakage of oil.

Various types of reduction ratios are available for different horse powers for different class of duty.

CRANE DUTY GEAR BOX

Page 10: Brousher 30 Pages - Manufacturing Solution Provider Pune

14.7

11.7

9.9

8.1

7.2

6.3

5.4

4.4

4.0

3.6

3.2

2.7

2.5

10.7

8.9

8.0

6.3

5.4

4.6

4.1

3.6

3.1

2.7

2.2

1.8

1.6

P1

(HP)

n2

-1min

i.M2

NmsfModel

HR 250

-1(960min )

-1(720min )

17.5

14

11.8

9.6

8.6

7.5

6.4

5.3

4.8

4.3

3.8

3.2

3

12.8

10.6

9.5

7.5

6.5

5.4

4.9

4.3

3.7

3.2

2.7

2.1

2.0

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

116.6

92.8

75.9

60.95

46.83

41.1

35.67

30.48

26.04

23.90

21.94

19.77

18.26

87.48

69.57

56.96

45.71

35.12

30.85

26.76

22.86

19.53

17.92

16.45

14.82

13.70

1068.34

1073.8

1106.45

1120.18

1307.11

1300.14

1284.86

1222.01

1283.29

1278.65

1218.81

1159.52

1150.21

1036.96

1084.44

1186.91

1169.79

1318.67

1247.51

1302.7

1341.08

1349.28

1273.32

1166.57

1011.36

1038.68

1.59

1.47

1.29

1.34

1.11

1.14

1.18

1.23

1.2

1.2

1.22

1.21

1.21

1.6

1.43

1.18

1.27

1.26

1.18

1.14

1.12

1.16

1.22

1.27

1.37

1.34

(HP)Model

-1(720min )

P1 n2

-1min

i.M2

Nmsf

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

116.65

92.75

75.95

60.95

46.83

41.13

35.67

30.48

26.04

23.90

21.94

19.77

18.26

87.48

69.57

56.96

45.71

35.12

30.85

26.76

22.86

19.53

17.92

16.45

14.82

13.70

1202.6

1205.58

1247.27

1261.18

1474.32

1453.37

1437.43

1378.68

1477.61

1430.49

1397.28

1294.8

1327.97

1172.31

1217.59

1337.79

1307.66

1479.08

1408.48

1463.31

1495.66

1530.17

1427.83

1300.06

1153.08

1143.24

2.19

2.02

1.76

1.84

1.52

1.57

1.7

1.62

1.47

1.52

1.49

1.66

1.62

2.2

1.97

1.61

1.75

1.49

1.6

1.54

1.56

1.4

1.5

1.58

1.84

1.86

-1(960min )

HR 300

Page 11: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 12: Brousher 30 Pages - Manufacturing Solution Provider Pune

P1

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

55.00

46.0

40.0

35.0

31.0

28.0

25.3

22.0

20.2

18.5

43.0

38.0

32.0

27.0

25.0

22.0

19.8

17.0

15.9

14.8

116.65

92.75

75.95

60.95

46.83

41.13

35.67

30.48

26.04

23.90

87.48

69.57

56.96

45.71

35.12

30.85

26.76

22.86

19.53

17.92

3357.3

3531.3

3749.34

4087.47

4712.53

4845.33

5611.23

2138.72

5521.8

5510.19

3500.03

3889.8

4000.37

4205.79

5068.7

5078.4

5269.65

5296.18

5796.36

5879.85

2.04

1.79

1.51

1.47

1.33

1.22

1.19

1.17

1.13

1.13

1.91

1.59

1.39

1.4

1.12

1.14

1.23

1.12

1.07

1.04

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

36.86

40.17

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

36.86

40.17

HR 400

-1(960min )

(HP)HR 500

n2

-1min

M2

Nmsf

P1

i.Model

130.0

110.0

95.0

78.0

57.0

51.0

47.0

43.0

43.0

38.0

32.0

27.0

25.0

22.0

19.8

17.0

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

116.65

92.75

75.95

60.95

46.83

41.13

35.67

30.48

87.48

69.57

56.96

45.71

35.12

30.85

26.76

22.86

7936.1

8444.95

8907.07

9112.54

8667.48

8829.48

9381.58

10047.16

8546.57

9110.31

9188.35

9579.85

9123.66

9579.7

10246.54

10903.89

1.76

1.53

1.3

1.34

1.36

1.36

1.3

1.22

1.59

1.39

1.23

1.25

1.26

1.23

1.17

1.37

-1(720min )

-1(960min )

Page 13: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 14: Brousher 30 Pages - Manufacturing Solution Provider Pune

P1

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

HR 550

-1(960min ) 162.0

137.0

119.0

97.0

70.0

63.0

58.0

53.0

131.0

111.0

91.0

76.0

56.0

51.0

48.0

43.0

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

8.23

10.35

12.64

15.75

20.5

23.34

26.91

31.5

116.65

92.75

75.95

60.95

46.83

41.13

35.67

30.48

87.48

69.57

56.96

45.71

35.12

30.85

26.76

22.86

9889.61

10517.81

11157.28

11332.26

10644.28

10907.01

11577.26

12383.71

10662.87

11362.3

11376.05

11838.51

11353.89

11772.64

12774.91

13396.21

1.78

1.54

1.3

1.36

1.39

1.38

1.32

1.24

1.61

1.39

1.25

1.27

1.28

1.38

1.17

1.13

(HP)HR 650

n2

-1min

M2

Nmsf

P1

i.Model

-1(720min )

-1(960min ) 255.0

212.0

183.0

153.0

138.0

125.0

205.0

174.0

148.5

123.0

111.0

100.0

8.23

10.35

12.64

15.75

20.5

23.34

8.23

10.35

12.64

15.75

20.5

23.34

116.65

92.75

75.95

60.95

46.83

41.13

87.48

69.57

56.96

45.71

35.12

30.85

15566.98

16275.73

17157.83

17874.59

20984.43

21640.89

16686.17

17811.17

18564.21

19159.7

22505.04

23083.61

1.94

1.71

1.45

1.47

1.2

1.19

1.76

1.52

1.31

1.34

1.1

1.09

Page 15: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 16: Brousher 30 Pages - Manufacturing Solution Provider Pune

6.4

5.8

5

4.3

3.6

3.2

2.9

2.5

2.1

2

5

4.3

3.6

3.3

2.3

2.5

2.1

1.8

1.4

1.3

747.7

881.95

865.64

858.31

841.16

874.92

864.1

811.49

756.57

779.74

778.85

841.82

831.01

878.28

716.54

911.38

834.3

779.03

672.51

675.77

8

7.3

6.3

5.4

4.5

4

3.6

3.1

2.6

2.5

6.3

5.4

4.5

4.1

3.6

3.1

2.6

2.2

1.7

1.6

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

VR 250

-1(960min ) 15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

61.0

46.8

41.1

35.67

30.48

26.0

23.90

21.94

19.77

18.26

45.71

35.12

30.85

26.76

22.86

19.53

17.92

16.45

14.82

13.70

2.02

1.65

1.72

1.76

1.81

1.61

1.63

1.68

1.85

1.64

1.91

1.65

1.77

1.7

2.1

1.53

1.67

1.71

2.06

1.87

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

VR 300

-1(960min ) 15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

61.0

46.8

41.1

35.67

30.48

26.0

23.90

21.94

19.77

18.26

45.71

35.12

30.85

26.76

22.86

19.53

17.92

16.45

14.82

13.70

934.62

1110.05

1090.7

1077.88

1051.45

1093.65

1072.68

1006.24

936.71

974.67

981.35

1094.84

1038.76

1091.19

1121.54

1130.11

1032.95

952.14

816.62

831.72

2.49

2.02

2.1

2.23

2.16

1.98

2.02

2.06

2.29

1.88

2.33

2.02

1.17

20.6

2.1

1.9

2.08

2.16

2.6

2.18

Page 17: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 18: Brousher 30 Pages - Manufacturing Solution Provider Pune

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

VR 350

-1(960min ) 14.7

11.9

10.6

9.3

7.9

7.2

6.6

6

5.2

4.8

11.2

9.4

8

6.9

6

5.3

4.6

4.3

3.9

3.6

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

48.57

52.56

61.0

46.8

41.1

35.67

30.48

26.0

23.90

21.94

19.77

18.26

45.71

35.12

30.85

26.76

22.86

19.53

17.92

16.45

14.82

13.70

1717.36

1809.53

1835.15

1856.35

1845.87

1968.58

1966.57

1947.57

1873.42

1871.37

1744.62

1905.83

1846.69

1836.39

1869.24

1932.12

1827.52

1861.01

1873.42

1871.37

2.51

2.3

2.31

2.32

2.35

2.04

2.04

1.75

2.12

1.94

2.43

2.14

2.31

2.31

2.28

2.05

2.17

1.8

2.09

1.92

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

VR 400

-1(960min ) 21

18.6

16.8

15.2

13.2

21.1

11.1

10.4

16.2

15

13.2

11.9

10.2

9.5

8.9

8.1

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

15.75

20.5

23.34

26.91

31.5

36.86

40.17

43.76

61.0

46.8

41.1

35.67

30.48

26.0

23.90

21.94

45.71

35.12

30.85

26.76

22.86

19.53

17.92

16.45

2453.38

2828.34

2908.54

3034.4

3084.24

5769.02

3307.42

3375.79

2523.47

3041.22

3047.04

3167.11

3177.71

3463.23

3535.86

3505.62

2.45

2.05

2.03

1.98

1.96

1.69

1.69

1.58

2.34

1.87

1.91

1.86

1.87

1.59

1.56

1.5

Page 19: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 20: Brousher 30 Pages - Manufacturing Solution Provider Pune

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

HR 3510

-1(960min )

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

HR 4010

-1(960min )

15

12

10

8

7

6.2

5.2

4.7

4.2

12

10

8.3

6.5

5.6

5

4.2

3.7

3.2

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

4452.49

4452.49

4675.1

4749.9

4673.1

4828.87

4782.88

4950.52

4984.64

4747.27

4945.08

5171.56

5142.88

4984.64

5192.33

5150.79

5196.29

5063.76

2.1

2

1.96

2.2

1.98

2.16

2.1

1.96

1.86

1.92

1.7

1.42

1.51

1.34

1.41

1.43

1.31

1.19

24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

20.5

17

14

11.3

10.2

9.2

8

6.9

5.8

16.5

13.5

11

9

8.3

7.3

6.1

5.5

4.8

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

6082.44

6304.97

6542.34

6705.52

6809.37

7165.41

7358.27

7267.78

6883.55

6527.5

6675.85

6853.88

7120.91

7387.94

7580.8

7480.91

7724.21

7595.64

2.04

1.79

1.51

1.47

1.4

1.35

1.26

1.2

1.17

1.91

1.59

1.39

1.4

1.12

1.14

1.23

1.12

1.07

Page 21: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 22: Brousher 30 Pages - Manufacturing Solution Provider Pune

23736.36

24849.01

26169.34

26703.41

26703.41

27649.16

28973.2

28965.78

28483.64

24527.58

25714.39

27103.96

28483.64

28038.58

29077.05

30046.28

30194.63

30066.06

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

sf

HR 5015

-1(960min ) 42.5

35

29

23.5

20.8

19.4

15.2

13.6

12

33.5

28

23.4

19.4

17.2

15.8

13.8

11.8

10

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

12609.94

12980.82

13551.98

13945.11

13885.77

15109.68

13980.72

13424.9

14241.82

13252.8

13846.21

14580.06

15349.52

15309.95

16407.76

16924.03

16571.94

15824.24

2.25

2.1

1.85

1.72

1.65

1.54

1.58

1.45

1.62

1.78

1.62

1.49

1.38

1.27

1.25

1.2

1.18

1.13

P2

(HP)

n2

-1min

i.M2

NmModel

-1(720min )

HR 6020

-1(960min ) 24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

2.36

2.2

2.1

1.95

1.83

1.76

1.63

1.5

1.45

1.96

1.8

1.72

1.63

1.52

1.46

1.6

1.2

1.18

sf

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

80

67

56

45

40

35.5

31.5

27.5

24

62

52

43.5

36

31.5

28

24.5

21.5

19

Page 23: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 24: Brousher 30 Pages - Manufacturing Solution Provider Pune

122

102

83

67

61.5

56

44.8

40.6

36.3

91.5

73

58

46

38.8

28.7

2

17.8

14.5

76

65

55

46

40

36

30.5

25

22

60

46.3

38

30.4

25.8

22

18

15.3

12.5

22558.64

24116.96

25712.39

27307.82

26714.17

28049.88

28064.72

26343.15

26120.53

23745.94

22904.93

23686.57

24062.55

22974.19

22855.46

22083.72

21496.00

19788.28

P2

(HP)

n2 M2

Model

-1(720min )

sf

HR 7020

-1(960min )

P2

(HP)

n2 M2

NmModel

-1(720min )

HR 6515

-1(960min )

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

i.

24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

-1min

36197.96

37829.83

38786.7

39758.41

41056.49

43615.57

41206.33

42764.03

43081.5

36989.17

38571.59

39752.48

40351.82

41835.34

44446.34

42187.43

43817.33

44307.88

2.09

1.98

1.9

1.84

1.8

1.7

1.65

1.62

1.53

1.92

1.8

1.74

1.6

1.54

1.4

1.33

1.21

1.16

Nm

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

i.

24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

-1min

2.31

2.2

1.96

1.85

2.06

2.21

2.13

2.1

2.14

2.2

1.95

1.9

1.86

1.7

1.9

2.1

2.16

2.18

sf

Page 25: Brousher 30 Pages - Manufacturing Solution Provider Pune
Page 26: Brousher 30 Pages - Manufacturing Solution Provider Pune

P2

(HP)

n2 M2

Model

-1(720min )

sf

HR 8525

-1(960min )

i.-1

min Nm

47491.9

37829.8

38786.7

39758.4

41056.5

43615.6

41206.3

42764.0

43081.5

36989.2

38571.6

39752.5

40351.8

41835.3

44446.3

42187.4

43817.3

44307.9

2.4

2.2

2.17

2.1

2.05

2.5

2.45

2.34

2.2

2.2

1.95

1.9

1.86

1.70

1.9

2.1

2.16

2.18

24.0

19.2

15.2

12.00

10.67

9.1

7.74

6.76

6.00

18.00

14.40

11.43

9.00

8.00

6.86

5.81

5.07

4.50

40

50

63

80

90

105

124

142

160

40

50

63

80

90

105

124

142

160

160

130

105

86

75

63.5

54

46

39

120

105

78

63

50.5

40

32

25.5

20.4

Page 27: Brousher 30 Pages - Manufacturing Solution Provider Pune

Model kw Ratio SF

Gx50 0.370.550.751.11.5

0.370.550.751.11.5

0.370.550.751.1

0.370.550.75

0.370.550.75

0.370.550.75

0.370.550.75

0.370.550.75

0.370.550.75

0.370.550.75

7.57.57.57.57.5

1010101010

15151515

202020

252525

303030

404040

505050

606060

808080

2.581.741.270.870.64

2.351.581.160.80.6

2.081.41.020.7

1.420.960.7

1.671.120.82

1.170.800.6

0.60.50.5

0.70.60.6

0.70.60.6

0.70.60.6

Technical Data For Worm Gear Box

Model kw Ratio SF

Gx63 0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.2

0.370.550.751.11.5

0.370.550.751.11.5

0.370.550.750.370.550.75

0.370.550.75

0.370.550.75

0.370.550.75

7.57.57.57.57.57.57.5

10101010101010

151515151515

2020202020

2525252525

303030404040

505050

606060

808080

2.82.22.12.01.91.30.9

2.42.11.91.81.61.080.8

2.31.91.71.61.30.82

2.21.941.420.190.71

2.01.51.280.870.65

1.711.150.841.621.090.8

1.470.990.73

1.090.740.54

0.920.620.50

Page 28: Brousher 30 Pages - Manufacturing Solution Provider Pune

Model kw Ratio SF

Gx80 3.12.52.22.01.921.71.4

2.62.32.01.81.61.51.1

2.42.11.81.51.21.10.8

2.22.01.861.61.51.20.71

5.463.672.71.841.350.920.6

2.01.71.61.541.350.920.6

2.01.81.61.3810.7

1.91.81.531.040.760.6

2.151.451.060.730.6

1.881.260.920.63

7.57.57.57.57.57.57.5

10101010101010

15151515151515

20202020202020

25252525252525

30303030303030

404040404040

505050505050

6060606060

75757575

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.2

0.370.550.751.11.52.2

0.370.550.751.11.5

0.370.550.751.1

Model kw Ratio SF

Gx100 0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.2

0.370.550.751.11.52.2

0.370.550.751.11.52.2

0.370.550.751.11.5

7.57.57.57.57.57.57.5

10101010101010

15151515151515

20202020202020

25252525252525

30303030303030

404040404040

505050505050

606060606060

7575757575

2.72.52.22.11.961.81.75

2.21.961.71.51.31.21.0

2.11.91.71.521.31.31.2

2.01.831.71.71.61.50.71

2.12.01.841.671.51.31.12

2.11.81.71.51.351.250.94

1.91.851.71.61.581.07

2.01.81.71.51.41.07

2.11.91.81.521.110.76

3.372.271.661.350.83

Page 29: Brousher 30 Pages - Manufacturing Solution Provider Pune

Model kw Ratio SF

Gx160

Model kw Ratio SF

Gx1200.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

7.57.57.57.57.57.57.5

10101010101010

15151515151515

20202020202020

25252525252525

30303030303030

40404040404040

50505050505050

60606060606060

75757575757575

3.43.23.02.72.52.12.0

3.23.02.82.62.42.01.9

2.82.62.42.32.11.81.75

2.82.52.32.22.01.81.6

2.52.32.22.01.91.71.5

2.32.11.81.721.61.51.3

2.01.91.71.51.31.21.1

1.91.71.61.51.31.21.1

1.91.61.41.21.00.90.8

1.71.51.31.21.20.90.8

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.2

7.57.57.57.57.57.57.5

10101010101010

15151515151515

20202020202020

25252525252525

30303030303030

40404040404040

50505050505050

60606060606060

757575757575

3.12.52.22.01.91.61.4

2.62.22.01.81.61.51.1

2.42.11.71.51.21.10.8

2.22.01.81.61.51.20.7

2.12.01.81.61.51.31.1

2.01.71.61.51.30.90.6

1.91.81.71.61.41.20.8

1.91.71.61.51.31.21.1

1.91.61.41.21.00.80.7

2.01.81.61.51.41.2

Page 30: Brousher 30 Pages - Manufacturing Solution Provider Pune

Model kw Ratio SF

Gx200 0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

7.57.57.57.57.57.57.5

10101010101010

15151515151515

20202020202020

25252525252525

3.83.53.23.02.82.62.5

3.33.13.02.82.62.42.3

3.02.82.62.42.22.01.9

2.82.62.52.32.21.91.85

2.72.52.42.32.01.91.8

Model kw Ratio SF

Gx200 0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

0.370.550.751.11.52.23.7

30303030303030

40404040404040

50505050505050

60606060606060

75757575757575

2.52.32.01.81.751.61.5

2.52.32.01.91.851.81.3

2.32.01.81.71.71.51.4

2.22.01.81.61.51.31.2

2.01.861.651.31.21.10.9

Page 31: Brousher 30 Pages - Manufacturing Solution Provider Pune

Sr. No. Specification

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

160 x 94 Thk

160 x 110 Thk

200 x 94 Thk

200 x 110 Thk

200 x 122 Thk

250 x 110 Thk

250 x 122 Thk

250 x 132 Thk

320 x 110 Thk

320 x 122 Thk

320 x 132 Thk

320 x 142 Thk

400 x 126 Thk

400 x 134 Thk

400 x 146 Thk

Outer Dia(mm)

Tread Dia(mm)

Tread Width(mm)

Thikness(mm)

Approx Wt.(mm)

192

192

232

232

232

282

282

282

360

360

360

360

440

440

440

160

160

200

200

200

250

250

250

300

300

300

300

400

400

400

52 , 62

70 , 78

52 , 62

70 , 74 , 78

84 , 90

62 , 74 , 78

80 , 84 , 90

100

64 , 70

74 , 78 , 82

86 , 92

96 , 102

74 , 80 , 86

90 , 94

100 , 106

94

110

94

110

122

110

122

132

110

122

132

142

126

134

146

28

32

42

45

48

73

77

80

114

121

126

131

210

218

232

Wheel assembly is the most important part of crane as it provides

actual motion to crane.

The assembly consists of various components including wheel, shaft,

bearings, housing etc.

Gearx manufactures around 3000 nos of wheel assemblies per year &

supplies to various EOT crane manufacturers.

The raw material used for wheel assembly is genuine one which has been tested thoroughly for various testing procedures

like chemical, physical analysis before starting of processing.

Forgings & shafts of wheels have been undergone for ultrasonic testing procedure to ensure defect free production.

A wheel has been heat treated to specified hardness by means of harding& tempering procedures.

Gearx manufactures wheels starting for 150 mm Diameter up to 700 mm Diameter as per customer specifications.

Technical Specifications of Wheel Assembly

EOT CRANE WHEEL ASSEMBLY

Page 32: Brousher 30 Pages - Manufacturing Solution Provider Pune

NOTES :

Page 33: Brousher 30 Pages - Manufacturing Solution Provider Pune

The existing setup of company consists of various categories of machines. The factory has area around 2000 sq. feet situated

at Narhe. All machines are comprises of respective inspection instruments & gauges which are required for day to day inspection activity.

Page 34: Brousher 30 Pages - Manufacturing Solution Provider Pune

Office & Works

Contact

GearX Manufacturing

S. No. 29/1, Shree Control Chowk, Narhe Industrial Area,

Pune - 411 041.

Maharashtra, INDIA.

+91 9665476640 | [email protected]

www.gearx.co.in