brp brp-rotax rotax- aircraft engines rotax 936 know- how program

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BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

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Page 1: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

BRPBRP-RotaxRotax- Aircraft EnginesRotax 936Know- how program

Page 2: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Shareholders of BRP Inc Bombardier- Family 35 % Bain Capital 50 % Caisse de Dépot 15 %

Bombardier Recreational Products („BRP Inc“)

• Ski-Doo• Sea-Doo PWC• Can-am ATVs• Sport Boats• Design & Innovation

Engines for:• Ski-Doo/Lynx• Sea-Doo• Can – am ATV• Motorcycle

•BMW•Aprilia

• Aircraft• Kart

• Lynx snowmobile• Ski-Doo Skandic

• Sea-Doo PWC• Can-am ATVs• Johnson and

Evinrude outboards• Sport Boats

BRPBRP

BRP- Rotax BRP Finland BRP

International

BRP-North America

BRPNorth America

SWAB

BRPNorth America

OE

• Johnson & Evinrude outboards

Can-Am Spyder

Sea-Doo

Ski-Doo

Sea-Doo Sport Boat

Can-Am ATV

Page 3: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

BRP Market Segmentation

Snow

Water

Off Road

On Road

ATV

Page 4: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

11 manufacturing sites and 15 key distribution and sales sites in 12 countries, 6 200 employees

•••

BelgiumBelgium MerelbekeMerelbeke

BrazilBrazil ManausManaus Sao PauloSao Paulo

CanadaCanada SherbrookeSherbrooke Valcourt Valcourt VerdunVerdun CabanoCabano

United StatesUnited States Beloit, WIBeloit, WI Titusville, FLTitusville, FL Lake Cogan, FLLake Cogan, FL Stuart, FLStuart, FL Sunrise, FLSunrise, FL Waukegan, ILWaukegan, IL Benton, ILBenton, IL Sturtevant, WISturtevant, WI Washington, DCWashington, DC

ChinaChina Hong KongHong Kong Guang dongGuang dong

AustraliaAustralia SydneySydney

RussiaRussia St. PetersburgSt. Petersburg

SingaporeSingapore

••

FinlandFinland RovaniemiRovaniemi

AustriaAustria GunskirchenGunskirchen

MexicoMexico JuarezJuarez

Manufacturing Distribution Sales office or other Corporate office

JapanJapan KawasakiKawasaki

Key sites around the world of BRP Inc.

SwizerlandSwizerland LaussaneLaussane

IndiaIndia New DehliNew Dehli

Page 5: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Forecast BY 2006/07:

• 1.200 employees

• 245.000 Engines

• € 430 Mio. turn over

BRP-Rotax – Gunskirchen

1920

1962Established in Dresden Germany

1947

Moved to Gunskirchen

Wels 1957

Acquired by Lohnerwerke

GmbH.

1st Ski-Doo engine 1970

Bombardier acquires ROTAX

1983

1st Aprilia** motorcycle

engine

1973 1988

** Trademarks of third parties

1st ROTAX aircraft engine

1st Sea-Doo engine 1993

1st BMW**

motorcycle engine

1998

1st can-am ATV engine 2000

2003ROTAX Quality

Production System

Rotax V6Aircraft engine

1st Can – am

Spyder engine

2007

Page 6: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

The BRP – Rotax Productworld

Page 7: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Rotax Aircraft Engines1973 Rotax 642 - 2 stroke certification acc. to JAR 22

1977 Rotax 185, 248, 284, 294 - used in microlite aircrafts

1978Rotax 501, 505 - 2 stroke certification acc to JAR 22

1983 Rotax Ultralight engines 377, 503, 532LC

1984Rotax 912 – 4 stroke engine development starts

1989 Type certificate for Rotax 912A - JAR 22 by NJAA

Over 150,000 Aircraft Engines delivered

1990 Production Organization Approval by AAA

1994 Rotax 912F FAR 33 by JAA / FAA

1996 Rotax 914F FAR 33 by JAA / FAA

1998 Rotax 912S FAR33 / JAR - E by JAA / FAA

2003 Design Organization Approval by JAA

2005 Production Organization Approval by EASA

2007

Page 8: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Rotax 936 Aircraft engine program

Market verificationand analyze

Conceptdefinition

PrototypeCertification

programVerification

Test

Engine Tests acc. CS-EFlight Tests / Tests on aircraftComponent Tests acc. CS/FAREquipment Qualification DO160SW Qualification DO178BSystem Safety Assessment

6 Cylinder, Turbocharged3,1 L Displacement, 300 hpLiquid CooledElectronic Fuel Injection, Engine Management SystemFull electronic redundancyReal Single Lever OperationIntegrated oil / water coolerIntegrated oil / water cooler20 L/100 km Fuel consumption at 360 km/h

First flight March 11th, 2002

Lightning Testing

Page 9: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Know-how and qualification program

Training provided by e.g.: JAA and FAA Organization, University Kansas University Crain field NTSB and others

Result 2003 2006Certifying Staff 4 8Compliance Verification Engineer (CVE) 5 13Auditor 8 20Change Manager 0 1

Know-how and higher qualification program of BRP- Rotax employees:

JAA – JAR (Joint Aviation Requirements) FAA – FAR (Federal Aviation Requirements) ZLLV (Zivil-Luftfahrtgerät Verordnung 1999) DOA and POA EC 1702/2003 Part 21 Other requirements and specification

e.g. ISO 9000:2000 ISO 9001:2000 Software qualification and certification program

DO 178 Hardware qualification RTCA-DO 160 Accident investigation Apprentice trainee education program and

trainee program for blue and white collar

FMEA and fault tree analysis PRO-E und Catia for aircraft application System Safety Assessment

Page 10: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Overview of Quality System – aircraft specific

DESIGN ORGANISATION APPROVAL:23rd April 2003 granted

Renewal acc. to EASA on 28th Sept. 2004

EASA.21J.048

Europe: 160 companies Austria: 4 companies

Development of aircraft engines and parts

Page 11: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Overview of Quality System – aircraft specific

PRODUCTION ORGANISATION APPROVAL:granted on 28th Sept. 2005

AT.21G.0006

Europe: 573 companiesAustria: 8 companies

Production of certified aircraft engines Production of parts for certified engines

Page 12: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Overview of Quality System – aircraft specific

Combination of both approvals(DOA/POA)

Europe: 85 companies

Austria: 3 companies

Page 13: BRP BRP-Rotax Rotax- Aircraft Engines Rotax 936 Know- how program

FFG- Take off presentationMarch 19th 2007

Ski-Doo®

Lynx™

Sea-Doo®

Evinrude®

Johnson®

Rotax®

Can-Am™

© 2006 Bombardier Recreational Products Inc. All rights reserved.® ™Trademark of Bombardier Recreational Products Inc. or its affiliates.

Thank you for your support !