b.tech final year mechanical-15-16 bt mech 2015-16.pdf · b. tech. final year mechanical...

B. Tech. Final Year Mechanical SGGSIE&T, Nanded

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SHRI GURU GOBIND SINGHJI INSTITUTE OF ENGINEERING

&TECHNOLOGY VISHNUPURI, NANDED – 431 606

Final Year B. Tech. (Mechanical)

From the batch 2015-16

Sr

No

Course

Code Course Name

Credits Theory Tutorial Practical

Th Pr (Number of Hours/Week)

Odd Semester

1 ME4711 Automobile Engineering 4 1 3 01 2

2 ME4721 Turbo Machines 4 1 3 01 2

3 ME4731 Computational Fluid

Dynamics 3 1 3 -- 2

4 ME4741 Industrial Engineering

& Management 3 1 3 -- 2

5 ME4751 Elective – I 4 -- 4 -- --

6 ME4761 Elective – II 4 -- 4 -- --

Sub Total 22 4 20 02 08

Even Semester

9 ME4811 Project -- 12 Unsupervised Learning

10 ME4821 Energy Management -- 4 Unsupervised Learning

Sub Total -- 16 -- --

Total Credits Earned 22 + 20 = 42

Note:

1. Evaluation of the theory subjects shall consist of midterm examination (30% marks) and

end term examination (70% Marks) as per Academic Calendar of the Institute.

2. Evaluation of term work and practicals shall consist of weekly (continuous) evaluation

(50% marks) and end term external evaluation (50% marks).


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LIST OF ELECTIVES

Students are required to choose one course out of the alternative courses listed in each of the

electives at appropriate time as per the syllabus. If the students are willing to study more than

one course under an elective head, they can take the additional course(s) as audit.

ELECTIVE – I

Sr. No. Course Code Course Name

1. ME4751A Advanced Machine Design

2. ME4751B Advanced Manufacturing

3. ME4751C Composites: Materials & Manufacturing

4. ME4751D Pressure Vessel Design

5. ME4751E Renewable Energy

6. ME4751F Total Quality Management

ELECTIVE – II

Sr. No. Course Code Course Name

1 ME4761A Machine Tool Design

2 ME4761B Maintenance & Reliability

3 ME4761C Nanotechnology

4 ME4761D Cryogenics

5 ME4761E Shop Floor Automation and Robotics

6 ME4761F Tribology


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ME 4711- AUTOMOBILE ENGINEERING

(CREDITS THEORY-04, PRACTICAL-01)

Course code: ME4711 Contact Hours/Week: Th 03, Tu 01, Pr 02

Course Objective:

• To familiarize with various types of automobile.

• To learn the fundamentals of power transmission in automobile.

• To get familiar with steering, braking & suspension system which we commonly use.

• To implement the knowledge obtained in theory towards design and analysis of various

automobile systems.

Evaluation Scheme:

Theory Practical

Mid Term: 30 Marks Continuous Evaluation : 50%

End Term: 70 Marks Practical Examination : 50%

Introduction: Components of an automobile, vehicle specifications, classification of automobiles,

layout with reference to power plant, chassis, construction and details (frames, sub-frames, frameless

vehicles, vehicle dimensions), details of chassis & body materials.

Clutches: principle, types, their construction & working, fluid coupling

Transmission: Need transmission, types of transmission, different types of gear box, shift

mechanisms, torque converter, and continuously variable transmission.

Drive line: Propeller shaft, universal joint, slip joint, final drives, Hotchkiss and torque tube drives, rear

axle types and construction, principle of differential, types of differential.

Front Axle & Steering: types of front axle, steering requirements, wheel alignment, steering geometry,

steering mechanism, Turning radius, instantaneous centre, and wheel wobble, under‐steer and

over‐steer, different types of steering gears, power steering.

Braking & Suspension

Principle, braking requirements, types of brakes, drum brakes, disc brakes, hydraulic brakes, electric

brakes, vacuum assisted brakes, Engine exhaust brakes, air brakes, Antilock Breaking System (ABS).

Function and types of suspension springs (leaf & coil springs), Torsion bars, shock absorber,

conventional and independent suspension, stabilizers, Air suspension.

Electrical System

Battery, Charging circuit, Alternator ,generator, current – voltage regulator – starting systems, bendix

drive mechanism solenoid switch, lighting systems, Horn, wiper, fuel gauge – oil pressure gauge,

engine temperature indicator.

Wheels & Automotive materials

Types of wheels, tyre, desirable tyre properties, types of tyres, parameters affecting tyre life, various

automotive materials, and natural materials smart materials, advances in automotive materials.

Term Work:

Minimum ten experiments from the list given below should be conducted

1. Study of different automobile layouts.

2. Study and demonstration of working of single plate automobile clutch.

3. Study and demonstration of synchromesh gear box.

4. Study and demonstration of constant mesh gear box

5. Study and demonstration of car chassis with clutch , gear box and differential gear

6. Study and demonstration of working of hydraulic brake system.


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7. Study and demonstration of working of air brake system.

8. Study and demonstration of working of vacuum assisted brake system.

9. Study and demonstration of hydraulic power steering.

10. Study and demonstration of electrical power steering.

11. Study of suspension system of a four wheeler.

12. Study and demonstration of Car wiring.

Practical Examination:

It shall consist of oral examination based on above syllabus.

Text Books:

1. Dr. Kirpal Singh, “Automobile Engineering” (Vol. I & II), Standard Publishers

2. G.B.S. Narang, “Automobile Engineering”, Khanna publications, New Delhi, new edition, 2006

3. H. M. Sethi, “Automotive Technology”, McGraw Hill. Education (India) Pvt. Limited, 2001

4. Banga & Singh, “Automobile Engineering”, Khanna Publishers, Delhi

Reference Books:

1. Newton & Steed, “Motor Vehicles”, 13th ed., Butterworths London, 2001

2. W. H. Crouse, “Automobile Mechanics”, McGraw Hill publishing Co.


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ME 4721-TURBO MACHINES

(CREDITS THEORY: 04, PRACTICAL: 01)

Course code: ME4721 Contact Hours /Week: Th.03, Tu 01, Pr.02

Course Objective:

• To understand the momentum principles and its applications to various turbo machines

• To understand the design and details of hydraulic pumps and turbines.

• To understand the concepts of flow through hydraulic machines.

Evaluation Scheme:

Theory Practical



Course Content:

Basic principles of Turbo machines: Introduction, Energy transfer in turbomachines, principles of

similarity and dimensional analysis.

Impact of Jets and jet propulsion: Introduction, Analysis of forces exerted by jet on a - Stationary

vertical plate, hinged plate and moving plat, Jet propulsion.

Hydraulic turbines: Introduction and classification, general layout of a hydroelectric power plant,

Pelton turbine, Radial and axial flow reaction turbines, Francis turbine, Draft tube, Specific speed,

unit quantities, characteristics curves, governing of turbines.

Centrifugal pumps: Components of centrifugal pumps, Multistage centrifugal pumps, Specific

speed of centrifugal pump, model testing, priming of pumps, characteristics curves, cavitation, net

positive suction head.

Reciprocating pumps: Working and constructional details, Slip, classification, variation of velocity

and acceleration in suction line and its effect, Indicator diagram, air vessels, comparison between

centrifugal and reciprocating pumps.

Hydraulic systems: Introduction, Hydraulic press, Hydraulic accumulator, Hydraulic intensifier,

hydraulic ram, hydraulic lift, hydraulic crane, hydraulic coupling, hydraulic torque converter, air lift

pump, gear wheel pump.

Term Work:

Term work consists of practical's on

1. Experiment on impact of jet.

2. Experiment on jet pump.

3. Experiment on submersible pump.

4. Trial on self priming pump test rig.

5. Experiment on Kaplan turbine.

6. Trial on hydraulic ram.

7. Experiment on gear wheel pump.

8. Experiment on multispeed piston engine

Practical Examination: It shall consist of oral examination based on above syllabus.


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Reference Books:

1. Dr. P. N. Modi, Dr. S. M. Seth, "Hydraulics and fluid mechanics including hydraulics

machines", Rajsons Publications Pvt. Ltd.

2. Dr. R. K. Bansal, “Fluid mechanics and hydraulic machines”, Laxmi Publications.

3. F. M. White, "Fluid mechanics", McGraw Hill Education (India) Pvt. Ltd.

4. Ear Logan Jr., Ramendra Roy, "Handbook of Turbomachiney", CRC press


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ME4731-COMPUTATIONAL FLUID DYNAMICS


Course code: ME 4731 Contact Hours: Th. 03, Pr.02

Course Objectives:

• To develop an understanding for the major theories, approaches and methodologies used in

CFD.

• To build up the skills in the actual implementation of CFD methods (e.g. boundary conditions,

turbulence modeling etc.) in using CFD codes.

• To gain experience in the application of CFD analysis to real engineering designs

Evaluation Scheme:

Theory Practical


End Term: 70Marks Practical Examination : 50%

Course Content:

Introduction to CFD: Computational approach to Fluid Dynamics and its comparison with

experimental and analytical methods, Basics of PDE: Elliptic, Parabolic and Hyperbolic Equations.

Governing Equations: Review of Navier-Stokes Equation and simplified forms, Solution

Methodology: FDM and FVM with special emphasis on FVM, Stability, Convergence and Accuracy.

Finite Volume Method: Domain discretization, types of mesh and quality of mesh, SIMPLE,

pressure velocity coupling, Checkerboard pressure field and staggered grid approach

Geometry Modeling and Grid Generation: Practical aspects of computational modeling of flow

domains, Grid Generation, Types of mesh and selection criteria, Mesh quality, Key parameters and

their importance

Methodology of CFDHT: Objectives and importance of CFDHT, CFDHT for Diffusion Equation,

Convection Equation and Convection-Diffusion Equation

Solution of N-S Equations for Incompressible Flows: Semi-Explicit and Semi-Implicit Algorithms

for Staggered Grid System and Non Staggered Grid System of N-S Equations for Incompressible

FlowsTerm Work

Assignments: Any eight of following;

1. Problems on Gauss-Siedel/Jacobi/TDMA.

2. Numerical simulation of quasi one dimensional nozzle flow.

3. Analysis of boundary layer over a flat plate. (Blasius equation)

4. Transient Conduction equation in 2 dimensions

5. Convection-Diffusion Equation in 2 dimensions


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6. Analysis of internal flow

7. Analysis of external flow: Aerofoil or similar shape

8. Validation of natural convection in a square cavity.

9. CFD analysis of heat transfer in pin fin.

10. Study of different mesh generation schemes


References:

1. S. V. Patankar, Numerical Heat Transfer and Fluid Flow, McGraw-Hill.

2. John D. Anderson Jr, Computational Fluid Dynamics, McGraw Hill Book Company.

3. H. K. Versteeg & W. Malalasekera, An Introduction to Computational Fluid Dynamics,

Longman Scientific & Technical.

4. T. J. Chung, Computational Fluid Dynamics, Cambridge University Press.

5. J. H. Ferziger and M. Peric, Computational Methods for Fluid Dynamics, Springer.

6. John C. Tannehill, Dale A. Anderson and Richard H. Pletcher, Computational Fluid Mechanics

and Heat Transfer, Taylor &Francis.

7. J. Blazek, Computational Fluid Dynamics: Principles and Applications, Elsevier.


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ME 4741- INDUSTRIAL ENGINEERING & MANAGEMENT


Course code: ME4741 Contact Hours /Week: Th.03, Pr.02

Course Objective:

• Student will understand work system design processes/ tools.

• Student will understand the production planning activities.

• Student will understand the quality concepts and its measures.

• Student will get industry ready by understanding the concepts of TQM, Six Sigma, JIT and ISO.

Evaluation Scheme:

Theory Practical



Course Content:

Work System Design: Productivity – concepts and measurements; method study, micro-motion study,

principles of motion economy; work measurement -stop watch time study, work sampling, standard

data, PMTS; ergonomics; job evaluation, merit rating.

Production Planning and Inventory Control: Forecasting –time series method, casual methods,

moving average, exponential smoothing, trend and seasonality. Layout of Facilities- types of layout,

mass or continuous production, The job shop or intermittent system of production, computerised layout

system, relationship diagram. Aggregate production planning, master production scheduling, MRP.

Inventory Control – functions, costs, classifications, deterministic models.

Management of Quality: The organisational philosophy and the system of quality, Quantitative

aspects of quality management, Acceptance sampling, multiple sampling procedures, concept of

AOQL, introduction to zero defects, six sigma, total quality management, ISO, JIT.

Term Work: It shall consist of at least eight assignments based on above syllabus.


Reference Books:

1. Kanawaty G, (ed.), “Introduction to Work study”, fourth edition, ILO 1992.

2. S. N. Chary, “Theory and problems in Production and Operations Management”, TATA McGraw

Hill publishing company limited, New Delhi 2002.

3. Dr. D. S. Hira and Prem Kumar Gupta, “Operations Research”, S. Chand & company, New Dehi.

4. O. P. Khanna, “Industrial Engineering and Management”, Dhanpat Rai Publication.


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ME 4751A- ADVANCED MACHINE DESIGN

(CREDITS THEORY: 04)

Course code: ME4751A Contact Hours /Week: Th.04

Course Objective:

• Understand the basic principles stress and strain analysis.

• To study the different design theories and criterions.

• Examine the suitability of mechanical devices/products for specific applications

• To understand basics of Fracture Mechanics.

Evaluation Scheme:

Theory Practical

Mid Term: 30 Marks ---

End Term: 70 Marks ---

Course Content:

Solid mechanics: Analysis of stress and strain, multidimensional stress-strain relationship, plane strain,

plane stress and axisymmetric analysis. Introduction to elastic stability, energy methods, displacement

method and force method.

Static failure theories: Introduction, Failure of ductile materials under static loading, the Von Mises-

Hencky or Distortion-Energy theory, The minimum shear stress theory, Maximum normal shear stress

theory, comparison of experimental Data with Failure theories, Failure of brittle materials under static

loading, the Coulomb Mohr Theory, Modified Mohr theory, case studies of static failure analysis

Fatigue failure Theories: Introduction Mechanism of fatigue failure, Crack initiation and propagation

stages, fatigue failure models, Stress and Strain life approach, LEFM, machine design considerations,

fatigue loads.

Fracture mechanics: Introduction: Fracture mechanics approach to design, the energy criterion, the

stress intensity approach, effect of material properties on fracture, dimensional analysis in fracture

mechanics. Fundamental concepts: Stress concentration effect of flaws, the Griffith energy balance, the

energy release rate, instability and the R curve, stress analysis of cracks.

Term Work: It shall consist of at least six assignment based on above syllabus.


Reference Books:

1. L. S. Srinath, “Advanced solid mechanics”, Tata McGraw Hill publishers.

2. Robert L. Norton, “Machine Design: An Integrated Approach”, Pearson Education India 2/E

3. T. L. Anderson, “Fracture mechanics, fundamentals and applications”, CRC Press, 2nd edition.


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ME 4751B- ADVANCED MANUFACTURING


Course code: ME4751B Contact Hours /Week: Th.04

Course Objective:

• Acquire knowledge about nontraditional machining processes.

• Understand theory involved in material removal mechanism.

• Study the different nonconventional machining process parameters.

• Basic understanding of the machining capabilities, limitations, and productivity of advanced

manufacturing processes.

Evaluation Scheme:

Theory Practical



Course Content:

Introduction: Historical background of Non Traditional Machining Technologies., Classification,

Basic fundamentals of various process, their process capabilities and related comparison.

Mechanical Processes: Processes principles, equipment, processes parameters & Applications of

Abrasive Jet Machining, Ultrasonic Machining, Water Jet Cutting, and Magnetic Abrasive Machining.

Evaluation of material removal rate (MRR) in AJM.

Electrochemical Machining (ECM): Background, Electrochemistry, Classification, Equipment

required, Process capabilities, Processes parameters & Trouble shootings. Electro chemical Grinding,

Electrochemical deburring, electro chemical cutting. Application examples of ECM processes,

Evaluation of MRR of pure metal in ECM.

Electrical Discharge Machining (EDM): Fundamental principle, Equipments required mechanism of

machining, process parameters, process capabilities, application example & trouble shooting,

Introduction to wire EDM and other recent developments in EDM technologies.

Chemical Machining: Introduction, fundamental principles, process parameters, classification &

selection of etchant, accuracy of the process, applications etc. Photo chemical machining and blanking.

Laser Beam Machining (LBM): Introduction, Background of laser action, production of photon

cascade in solid optical laser. Machining applications of laser wire drilling, cutting, marking, welding,

heat treating, cladding, and surfacing.

Allied Processes: Process principles, equipment, and mechanism of machining, applications examples

of: Plasma Arc Cutting, Thermal Energy Method, Abrasive Water Jet Machining, and Electro Chemical

Discharge Machining.



Text books:

1. V. K. Jain, “Advanced Machining Processes”, Allied Publishers Pvt. Ltd, (2005)

2. P.K. Mishra, “Non-conventional machining”, Narosa Publications

Reference Books:

1. P.C. Pandey & H. S. Shah, “Modern machining process” 1st Edition, TMH, 2010.

2. El-Hofy, Hassan Abdel-Gawad, “Advanced Machining Processes”: Nontraditional And Hybrid

Machining Processes”, McGraw-Hill, 2005.


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ME 4751C- COMPOSITES: MATERIALS & MANUFACTURING

(CREDITS THEORY: 04 )

Course code: ME4751C Contact Hours /Week: Th.04

Course Objective:

• Create awareness about composites as an alternative material.

• Provide information about composites, its manufacture, applications.

• Provide knowledge of design of composite for a particular

Evaluation Scheme:

Theory Practical

Mid Term: 30 Marks ----

End Term: 70 Marks ----

Course Content:

Introduction to Composite Materials: Definition, classification of composite materials, types of

matrices material and reinforcements, characteristics & selection, fibre composites, laminated

composites, applications, particulate composites, properties of typical composite materials. prepreg and

sandwich construction.

Macro Mechanics of a Lamina: Micromechanics, macro mechanics, Basic lamina properties,

constituent materials and properties, Hooke's law for different types of materials, number of elastic

constants, derivation of nine independent constants for orthotropic material, two - dimensional

relationship of compliance and stiffness matrix, Hooke's law for two-dimensional angle lamina,

engineering constants - numerical problems. Invariant properties. Stress-Strain relations for lamina of

arbitrary orientation, numerical problems.

Macro mechanical behaviour of a laminate: Introduction, classical lamination theory, single layered

configurations, symmetric, anti-symmetric laminates.

Manufacturing: Layup and curing - open and closed mould processing, hand layup techniques, bag

moulding and filament winding, pultrusion, pulforming, thermoforming, injection moulding, cutting,

machining and joining, tooling, quality assurance.

Testing of composites: Material qualification, types of defects, NDT methods.

Term Work:

It shall consist of the record of assignments to be done (Max. Five) based on above syllabus.



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Reference Books:

1. Composite Materials handbook, Mein Schwartz Mc Graw Hill Book Company, 1984.

2. Mechanics of composite materials, Autar K. Kaw CRC Press New York.

3. Mechanics of Composite Materials, Rober M. Joness Mc-Graw Hill Kogakusha Ltd. 1975

4. Stress analysis of fibres Reinforced Composite Materials, Michael W, Hyer MGH International

5. Composite Material Science and Engineering, Krishan K. Chawla, Springer


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ME 4751D- PRESSURE VESSEL DESIGN


Course code: ME4751D Contact Hours /Week: Th.04

Course Objective:

• To acquire basic understanding of design parameters for pressure vessel design

• To understand complete knowledge of design procedures for commonly used process equipment

and their attachments.

• To understand equipment fabrication and testing methods.

Evaluation Scheme:

Theory Practical

Mid Term: 30 Marks ----

End Term: 70 Marks ----

Course Content:

Introduction:

Operating conditions, pressure vessel code, selection of material, vessel operating at low temperature

and at elevated temperature, Design conditions and stresses, Design of shell and its components,

supports, stresses from local loads and thermal gradient, thermal stresses in cylindrical shell,

fabrication, Inspection and test.

High Pressure Vessels:

Construction features, materials for high pressure vessels, Solid walled vessel, multi-shell construction,

vessel closures, Jacket for vessel.

Storage Vessel:

Storage of fluids, Storage of non-volatile fluid, Storage of volatile liquids, storage of gases, Design of

rectangular tanks, design of tanks, nozzles and mountings, large capacity storage tanks.

Supports for Vessel:

Bracket or lug supports, leg supports, skirt supports, saddle supports,

Heat Exchangers:

Introduction, Types of Heat Exchangers, Design of shell and tube Heat Exchangers

Process Hazards and Safety Measures in Equipment Design:

Introduction, Hazards in process industries, Analysis of Hazards, Safety Measures in equipment design,

Pressure relief device.



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Reference Books:

1. Henry H. Bedner, “Pressure Vessels”, Design Hand Book, CBS publishers, 2007.

2. V.V. Mahajani “Joshi's Process Equipment Design” Paperback – 2014

3. M.V. Joshi, V.V. Mahajaini “Process Equipment Design”, Macmillan India Ltd.

4. John F. Harvey, “Pressure Vessel Design”, CBS publishers, 2007.

5. ASME Code for Pressure Vessel Design.


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ME 4751E- RENEWABLE ENERGY


Course code: ME4751E Contact Hours /Week: Th.04

Course Objective:

• On the background of depleting sources of conventional energy, demonstrate significance of

renewable Sources of energy and technologies of their Utilization

• Enable the students to estimate the potential of different resources at different numerical exercises

• Understand economics of renewable energy system

• Expose them to conceptualize and design renewable energy appliances and equipment

• Enable them to independently analyze, implement and asses the existing real life systems

• Develop a professional insight about renewable energy technologies so as to motivate all

concerned for enhanced employment of renewable energy option

Evaluation Scheme:

Theory Practical



Course Content:

Introduction:

Energy resources, Estimation of energy reserves in India, Current status of energy conversion

technologies relating to nuclear fission and fusion, solar energy.

Solar Radiations:

Spectral distribution, solar geometry, Attenuation of solar radiation in Earth’s atmosphere,

Measurement of solar radiation, Properties of opaque and transparent surfaces.

Solar Collectors:

Flat Plate Solar Collectors: Construction of collector, material, selection criteria for flat plate collectors,

testing of collectors, Limitation of flat plate collectors, Introduction to ETC. Concentrating type

collectors: Types of concentrators, Advantages, paraboloid, parabolic trough, Heliostat concentrator,

Selection of various materials used in concentrating systems, Tracking.

Solar Energy Applications:

Air/Water heating, Space heating/cooling, solar drying, and solar still, Photo-voltaic conversion.

Wind Energy & Biomass:

Types of wind mills, Wind power availability, and wind power development in India. Evaluation of

sites for bio-conversion and bio-mass, Bio-mass gasification with special reference to agricultural

waste,


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Introduction to Other Renewable Energy Sources:

Tidal, Geo-thermal, OTEC, Mini/micro hydro-electric, Geo-thermal, Wave, Tidal. System design,

components and economics.



Text Books:

1. Sukhatme S.P and J. K Nayak, Solar Energy: Principles of Thermal Collection and Storage, Tata

McGraw Hill, New Delhi, 2009.

Reference Books:

1. Chetansingh Solanki, Renewable Energy Technologies, Prentice Hall of India, 2008

2. G.D. Rai, Solar Energy Utilization, Khanna Publisher, Delhi, 1992.

3. Duffie John A. and Beckman William A., Solar Engineering of Thermal Processes, John Wiley and

Sons, Inc. Second Edition, 1991

4. Gilber Masters, Renewable and Efficient Power Systems, Wiley Inter-science, John Wiley and

Sons. Inc. 2004

5. Tiwari G. N. and Ghosal M. K. Fundamentals of Renewable Energy Sources, by, Narosa Publishing

House

6. Garg H.P., Prakash J., Solar energy Fundamentals and Applications, Tata Mc Graw Hill Publishing

Company, New-Delhi, Latest Edition

7. V.V. N. Kishore, Editor, Renewable Energy Engineering and Technology, A knowledge

Compendium, The Energy and Resources Institute, New Delhi, 2008


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ME 4751F- TOTAL QUALITY MANAGEMENT


Course code: ME4751F Contact Hours /Week: Th.04

Course Objective:

• To understand fundamentals of Customer satisfaction.

• To study philosophies of total quality management by renown quality gurus.

• To study various quality related costs.

• To study the scientific tools for quality improvement.

• Introduction to off-line quality control for quality improvement.

• To study the contemporary quality assurance standards.

Evaluation Scheme:

Theory Practical



Course Content:

Introduction: Quality revolution. The changing business conditions. Forces of competitiveness.

Significance and meaning of quality. The quality function. Various definitions of quality and their

comparisons. Two dimensional definition of quality. Eight dimensions of quality, Components of

Customer satisfaction. Quality concept of TQM, Definitions of TQM, Elements, Issues Concepts, and

Principals of TQM. TQM Philosophies of Deming, Juran, P. Crossby, Imai, Ishikawa, Conway.

Assessment of Quality Cost: Objectives, Cost of poor quality, Quality cost classification, Analysis of

quality cost, hidden quality costs, Economic models of quality cost, guidelines to establish and cut

down quality cost.

Tools for Quality Improvement: Seven old and new Q.C. tools, Benchmarking, Quality Circles, The

PDCA cycle, Hoshin Kanri Plan. Six Sigma approach

Quality Function Development: Concept & defining QFD, product development system, QDF

process, QFD matrix concept. Deployment - part, process. T- type matrix

Off Line Quality Control: Robust design, Loss function, Taguchi’s recommended design techniques,

O.A., Linear graphs, Taguchi’s analysis techniques, performance measures S/N ratios, parameter

design, inner and outer arrays Design and Analysis of Experiments: Factorial experiments, Analysis of

variance, Analysis of means.

Quality Standards: ISO 9000: Concepts, methods & implementation. Quality management practices

worldwide, interpretation of key ISO 9000 clauses, Implementing ISO 9000, Indian equivalent for ISO

9000, The ISO 9001:2000 standard; steps for certification under ISO9001:2000.

Term Work:

The term work shall consist of;

1. Minimum of six assignments based on above topics in course contents.

2. Subject seminars;

a. Based on topic from the course content, and

c. Based on relevant advances/case studies available in the literature.



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Reference Books:

1. Quality planning & analysis - J.M. Juran, Frank M.Gryna.

2. Total Quality Management – Logothetis

3. Total Quality Management – Banks

4. Fundamentals of Quality Control and Improvement – Amitava Mitra Pearson Education Inc.

5. Total Quality Control Essentials - Sarv Singh Soin - McGraw Hill Ltd.

6. Quality Circles Master Guide- Sud Ingle (PHI Publication)

7. Taguchi Techniques for quality engineering - Philip J. Ross - McGraw Hill Ltd.

8. QFD linking a company with its customers- Ronald G. Day. - McGraw Hill Ltd.

9. The complete ISO Manual - Denniss Green.


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ME 4761A- MACHINE TOOL DESIGN


Course code: ME4761A Contact Hours /Week: Th.04

Course Objective:

• Students will understand design concept of the machine tool components.

• Students will understand the concept of design of speed and feed boxes.

• Students will understand various driving systems and control systems in machine tool.

Evaluation Scheme:

Theory Practical



Course Content:

Introduction: General requirements of machine tool design, kinematics of machine tool, various

driving systems used in machine tools like, mechanical, electrical and hydraulic, stepless regulation of

speeds.

Regulation of Speed and Feed Rates: Basic design consideration in the design of variable

speed range in the machine tools, layout of speed in geometric, logarithmic and arithmetic progression,

saw diagram, range ratio, graphical representation of speed on structural and ray diagram, design of

speed and feed boxes and their classification, gear box design.

Machine Tool Structure (bed, column, cross-rail): Functions and their requirements, design criterion

for machine tool structure, design procedure, factors affecting stiffness of machine tool structure and

their profile.

Machine Tool Spindles: Functions of spindle, materials and requirements for spindles, design of

spindles, effect of machine tool compliance on machine accuracy, bearings for spindles.

Machine Tool Guide-ways and Slide-ways: Design based on force of beds, slide ways, carriage,

tables of Lathes, shapes of guide-ways and slide-ways of milling machines, materials, methods of

adjusting clearance in guide-ways, design of slide-ways for wear resistance, hydraulic guide-way,

antifriction guide-way, Protecting devices for slide-way.

Vibrations of Machine Tools: Effects of vibration on machine tool on cutting controls, work piece,

tool life, sources of vibrations, types of vibrations (forced, chatter, stickup vibrations) and its

minimization, shock absorbers.

Control systems in Machine Tools: Functions, requirements and classification of control systems for

speeds and feeds, manual and automatic control systems.

Machine Tools Testing: static and dynamic rigidity, methods of increasing rigidity of structure,

procedure for assessing dynamic stability, dynamic characteristics, experimental determination of

dynamic characteristics of machine tool, dynamic characteristics of cutting process, stability analysis,

static and dynamic testing of machines as per Schlesinger’s test and Tobias stability.


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Term Work:

Two full imperial size sheets with the design problems as given below.

1. Design of speed and feed boxes / Design of gear boxes.

2. Design of machine tool structure / Machine tool spindles.

3. Assignment on each unit (Max. Five)

Practical Examination: End Term Examination shall be a practical cum oral examination.

Reference Books:

1. N. K Mehta, Machine Tool Design and Numerical Control, Tata McGraw Hill, Second Edition,

2005

2. D. K. Pal and S. K. Basu, Design of Machine Tools, Oxford-IBH, Second Revised Edition 2005.

3. Machine Tool Design Handbook, Central Machine Tool Institute, Bangalore, Tata McGraw Hill,

First Edition, 2005.

4. A. Bhattacharya and G. C. Sen, Principles of Machine Tools, New Central Book Agency Calcutta,

3rd Edition, 1973.

5. T. Kundra, P.N. Rao, N. K. Tiwari, Numerical Control and Computer Aided Manufacturing, Tata

McGraw Hill, 3rd Edition, 2000.


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ME 4761B- MAINTENANCE & RELIABILITY


Course code: ME4761B Contact Hours /Week: Th.04

Course Objective:

• To study the fundamental concept of Reliability and Maintenance

• To study the various types of probability theories

• To study the reliability systems

• To study the system reliability analysis

• To understand the role of Failure Mode, Effects and Criticality Analysis

• To study the preventive Maintenance, TPM

Evaluation Scheme:

Theory Practical



Course Content:

Fundamental concepts of Reliability

Reliability definitions, failure, failure density, failure Rate, hazard rate, Mean Time To Failure (MTTF),

Mean Time Between Failure (MTBF), maintainability, availability, modes of failure, areas of

reliability, quality and reliability assurance rules, product liability, importance of reliability.

Probability theory

Set theory, laws of probability, total probability theorem, probability distributions -binomial, normal,

Poisson, lognormal, Weibull, exponential, standard deviation, variance, skew-ness coefficient,

System Reliability

Type of System - Systems with components in series, Systems with components in parallel, Systems

with component in series and parallel, Systems with standby components; Operating characteristics

curves; Reliability and Life testing plans – Type of Test, life testing plans using exponential distribution

Replacement Analysis

Introduction, Reason for replacement, factors for Replacing Equipment, Methods used in selection of

Alternatives – Total life average method, Annual cost method, Present worth method, Rate of return

method, MAPI Method

Maintenance Engineering: I

Introduction -Fundamentals of Maintenance Engineering, Objectives of maintenance, types of plant

maintenance – Breakdown Maintenance, Schedule Maintenance, Preventive Maintenance, Predictive

Maintenance, maintainability, factors affecting maintainability, system down time, Maintenance

Engineering its importance in material & energy conservation, inventory control , productivity, safety,

pollution control etc., Plant Maintenance Schedule, Standard Data for Maintenance, Recent

Development in Schedule

Maintenance Engineering II

Total Productive Maintenance (TPM), Maintenance Policy, Spare Parts Management – Characteristics


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of Spare Parts, Conventional Classification, Codification Concept, Classification of Spares for Stocking

policy Analysis; Maintenance or Breakdown Spares, Capital Spare, Insurance Spares Ratable Spares



Reference Books:

1. S. N. Chary, “Production and Operation Management” –4th Edition, McGraw Hill Publication

2. O. P. Khanna, , “Industrial Engineering and Managemen” –Dhanpat Rai Publication

3. Amitava Mitra, “Quality Control and Improvement” –3rd Edition, John Wiley and Sons.

4. R. C. Mishra, “Maintenance Engineering” PHI

5. Hand Book by Higgins, “Maintenance Engineering” Mc-Graw hill publication.

6. C. E. Ebeling , “Reliability and Maintenance Engineering” Mc-Graw hill publication

7. Balagurusamy, “Reliability Engieering” Tata McGraw-Hill Education.


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ME 4761C- NANOTECHNOLOGY


Course code: ME4761C Contact Hours /Week: Th.04

Course Objective:

• To understand the fundamentals of Nanotechnology

• To give a general introduction to different classes of nanomaterials

• To impart basic knowledge on various synthesis and characterization techniques involved in

Nanotechnology.

• To make the learner familiarize with nanotechnology potentialities

Evaluation Scheme:

Theory Practical



Course Content:

Basics and Scale of Nanotechnology : Scientific revolutions –Time and length scale in structures –

Definition of a nanosystem : Dimensionality and size dependent phenomena – Surface to volume ratio -

Fraction of surface atoms :Surface energy and surface stress- surface defects-Properties at nanoscale

(optical, mechanical, electronic, and magnetic).

Different Classes of Nanomaterials: Classification based on dimensionality-Quantum Dots,Wells and

Wires- Carbonbased nano materials (buckyballs, nanotubes, graphene)– Metalbased nano materials

(nanogold, nanosilver and metal oxides) -Nanocomposites- Nanopolymers – Nanoglasses –Nano

ceramics -Biological nanomaterials.

Synthesis of Nanomaterials: Chemical Methods: Metal Nanocrystals by Reduction - Solvothermal

Synthesis- Photochemical Synthesis - Sonochemical Routes- Chemical Vapor Deposition

(CVD) – Metal Oxide - Chemical Vapor Deposition (MOCVD).Physical Methods:Ball Milling –

Electrodeposition - Spray Pyrolysis - Flame Pyrolysis - DC/RF Magnetron Sputtering - Molecular

Beam Epitaxy (MBE).

Fabrication and Characterization of Nanostructures: Nanofabrication: Photolithography and its

limitation-Electron-beam lithography (EBL)- Nanoimprint – Softlithography patterning.

Characterization:Field Emission Scanning Electron Microscopy (FESEM) – Environmental Scanning

Electron Microscopy (ESEM) High Resolution Transmission Electron Microscope (HRTEM) –

Scanning Tunneling Microscope (STM)-Surface enhanced Raman spectroscopy (SERS)- X-ray

Photoelectron Spectroscopy (XPS) - Auger electron spectroscopy (AES) – Rutherford backscattering

spectroscopy (RBS).

Applications: Solar energy conversion and catalysis - Molecular electronics and printed electronics

Nanoelectronics -Polymers with a special architecture – Liquid crystalline systems - Linear and

nonlinear optical and electro-optical properties, Applicationsin displays and other devices -

Nanomaterials for data storage -Photonics, Plasmonics- Chemical and biosensors -Nanomedicine and

Nanobiotechnology – Nanotoxicology challenges.




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Text Books:

1. Pradeep T., “A Textbook of Nanoscience and Nanotechnology”, Tata McGraw Hill Education Pvt.

Ltd., 2012.

2. Hari Singh Nalwa, “Nanostructured Materials and Nanotechnology”, Academic Press, 2002

Reference Books:

1. De. A.K., “Environmental Chemistry”, New Age International, New Delhi, 1996.

2. Helen P Kavitha, “Principles of Environmental Science”, Sci tech Publications, 2nd Edition, 2008


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ME 4761D- CRYOGENICS


Course code: ME4761D Contact Hours /Week: Th.04

Course Objective:

• To understand the basic concepts of Cryogenics.

• To understand methods of production of low temperature.

• To understand the various applications of low temperature production

Evaluation Scheme:

Theory Practical



Course Content:

Introduction: Concept of Cryogenics, Historical background, Present areas involving cryogenics.

Low temperature properties of Engineering materials: Mechanical properties, Thermal

properties, Electric and magnetic properties, Properties of cryogenic fluids.

Gas liquefaction systems: Introduction, Production of low temperature. Liquefaction systems for

gases other than Neon, Hydrogen and helium, Liquefaction systems for Neon, Hydrogen and helium

Cryogenic Refrigeration system: Ideal refrigeration system, Refrigerators for temperature above

2K, Refrigerators for temperatures below 2K.

Measurement systems for low temperatures: Temperature measurement - Metallic resistance

thermometers, Semiconductor resistance thermometers, thermocouples, Constant volume gas

thermometer, Flow rate measurement - Orifice meters, venturi meters, fluid quality measurement,

Liquid level measurement - Hydrostatic gauges, electric resistance gauges, capacitance liquid level

probes, thermodynamic liquid level gauge.

Cryogenic fluid storage and transfer systems: Cryogenic fluid storage vessel, Insulations,

Cryogenic fluid transfer systems.

Introduction to vacuum technology: Importance of vacuum technology in Cryogenics,

Components of vacuum systems, Mechanical vacuum pumps, diffusion pumps, ion pumps,

cryopumping, bafflesand cold traps, vacuum gauges and valves.

Term Work:

Term work consists of following experiments

1. Study of cryogenic system.

2. Study of gas liquefaction system.

3. Study of gas separation and purification.

4. Study of various measuring techniques used in cryogenics.

5. Study of cryogenic fluid storage system.


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6. Study of insulating materials and their applications in cryogenics.

7. Study of applications of cryogenic system.


Reference Books:

1. Randall F Barron, “Cryogenic systems” Second Edition, Oxford University Press.

2. A. Bose and P. Sengupta, “Cryogenics: Applications and Progress”, Tata McGraw Hill

Publications.

3. K. D. Timmerhaus and T. M. Flynn, “Cryogenic process engineering”, Plenum Press.

4. G. G. Haselden, “Cryogenic Fundamentals”, Academic Press.

5. J. G. Weisend II, Taylor and Fancis, “Handbook of cryogenic Engineering Editor”


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ME 4761E- SHOP FLOOR AUTOMATION AND ROBOTICS


Course code: ME4761E Contact Hours /Week: Th.04

Course Objective:

• Understand techniques to increase Productivity and quality of products and reduce the cost of

production.

• Understand the basics of cell manufacturing.

• To learn the concept of assembly line.

• To be familiar with the automation and brief history of robot and applications.

• To give the student familiarities with the kinematics of robots, robot end effectors and their

design, Robot Programming methods, various Sensors and their applications in robots.

Evaluation Scheme:

Theory Practical



Course Content:

Introduction to Automation:

Basic element of an automated system, Advanced automation functions, Levels of automation

Introduction to manufacturing systems:

Components of manufacturing system, classification scheme for manufacturing systems, overview of

the classification scheme.

Single station manufacturing cells:

Single station manned cells, single station automated cells, applications of single station cells, analysis

of single station systems

Assembly lines:

Fundamentals of manual assembly lines, Fundamentals of automated production lines, Applications of

automated production lines, Analysis of transfer lines, Fundamentals of automated assembly systems.

Robotics: Industrial robot, robot anatomy, degrees of freedom, robot drives, robot controller unit (RCU),

manipulator and end effectors, robot sensors, industrial robot applications, robot cell layout, types of

robot, robot axis and configurations, parameters in robot selection, engineering analysis of Industrial

robots, robot programming, robot accuracy and repeatability.



Reference Books:

1. Mikell P. Groover, “Automation, Production Systems and Computer Integrated Manufacturing”,

Pearson Education Pte. Ltd, Delhi

2. M.P. Groover and Zimmer, “CAD/CAM”, PHI.

3. M. P. Groover, “Industrial Robotics”, McGraw Hill education.


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ME 4761F- TRIBOLOGY


Course code: ME4761F Contact Hours /Week: Th.04

Course Objective:

• The students will understand various theories of friction and wear and will be able to apply them

to various practical situations.

• They will understand the various surface measurement techniques and effect of surface texture

on tribological behaviour of a surface.

• They will be able to select materials and lubricants to suggest a tribological solution to a

particular situation.

Evaluation Scheme:

Theory Practical



Course Content:

Introduction to Tribology: Introduction to tribology, tribology in design and industry, tribological

properties of bearing materials, lubrication, basic modes of lubrication, properties of lubricants -

physical and chemical, types of additives, extreme pressure lubricants, recycling of used oils and oil

conservation, disposal of scrap oil, oil emulsion.

Friction and Wear:

Friction: Introduction, laws of friction, kinds of friction, causes of friction, friction measurement,

theories of friction, effect of surface preparation.

Wear: Types of wear, various factors affecting wear, measurement of wear, wear between solids and

liquids, theories of wear.

Hydrodynamic lubrication: Theory of hydrodynamic lubrication, mechanism of pressure development

in oil film, two-dimensional Reynold„s equation, infinitely long journal bearing, infinitely short journal

bearing, finite bearing.

Hydrodynamic thrust bearing: Introduction, flat plate thrust bearing, pressure equation, friction in

tilting pad thrust bearing.

Hydrostatic lubrication: Basic concept, viscous flow through rectangular slot, load carrying capacity

and flow requirement of hydrostatic step bearing, energy losses, optimum design of step bearing.

Compensators and their actions.

Squeeze film lubrication: Introduction, circular and rectangular plates approaching a plane.

Elastohydrodynamic Lubrication: Principle and application, pressure - viscosity term in Reynolds

equation, Hertz theory, Ertel-Grubin Equation.

Gas lubrication: Introduction, merits and demerits, applications.

Surface Engineering:

Introduction, concept and scope of surface engineering, manufacturing of surface layers, solid surface-

geometrical, mechanical and physico chemical concepts, superficial-layer, structure of superficial layer,

general characteristics of superficial layer, obtained by machining, strengthening and weakening of


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superficial layer. Surface Engineering for Wear and Corrosion resistance: Diffusion, coating, electro

and electro-less plating, hot deep coating, metal spraying, cladded coating, crystallizing coating,

selection of coating for wear and corrosion resistance, potential properties and parameters of coating.



Reference Books:

1. S. K. Basu, B. B. Ahuja, S. N. Sengupta , Fundamentals of Tribology. EEE, PHI Pvt.

Publications Ltd.

2. A. Cameron, “Basic Lubrication Theory”, Ellis Horwood Ltd, 1981.

3. Principles in Tribology, Edited by J. Halling, 1975.

4. Tribology – B.C. Majumdar, Tata McGraw Hill Co Ltd.

5. Standard Hand Book of Lubrication Engg., O'Conner and Royle, McGraw Hills.


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ME 4811- PROJECT

(CREDITS: 12)

Course code: ME4811

Course Objective:

This course is progression of courses studied by students focusing on enhancing the abilities and skill in

conducting project based on their interested area. It provides students with technical writing and

presentation skills.

At the end of the course student should be able to:

• Get interface with industry culture and environment.

• Manage and execute project plan in solving technical/research problems.

• Analyse project results using appropriate techniques or tools.

• Preset and defend project outcomes effectively.

• Team work: it required to work as team during project work.

• Think creatively, critically, innovatively, analytically and ability to apply the understanding and

knowledge to the new and real life problems.

Evaluation Scheme:

Sr. No. Component Weightage (%)

1 Mid Term Presentation (Including Abstract +Part

Implementation ) 30

2

End Term Presentation cum oral

examination/demonstration of the project work

(Including submission of hard bound project

Report)

70

1. The students doing project in industry have to maintain a project diary, in which continuous (at

least weekly) improvement of work should be noted and should be duly signed by supervisor

(industry person).

2. The students who are doing in-house project (non industrial) should also maintain project diary

and have to report improvements in work to the guide/supervisor in institute 04 hours weekly at

least.

3. Projects have to be performed in groups (Max 4-5 student in a group) and individual’s

roll/participation/ work will be evaluated through project diary and presentations.

4. Project Report writing should be done only as per given guidelines.

Course Content:

The project work may consist of an extensive work, study or analysis of field/industrial problems with

appropriate solutions or remedies. It includes like:

1. Fabrication of model, machine, prototype on the basis of innovative ideas.

2. Modeling and/or simulation of a system and improvements in the system.

3. Design of experiments, experimental setups, fabrication of test equipment, experimentation an

Statistical analysis, comparison with the existing data.

4. Renovation of machines, testing equipments.

5. Extensive analysis of some problems solved with the help of suitable software.

6. Design, modeling, analysis and so on as deemed fit.

Term Work: It shall consist of abstract and progress report submission during Midterm presentation

and final hard bound report submission at the time of End term submission.

Practical Examination: It shall consist of oral examination/demonstration of project in presence of

guide/supervisors and external examiners or panel of the same.


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ME 4821- ENERGY MANAGEMENT

(CREDITS: 4)

Course code: ME4821

Course Objective:

• Energy management is important for reducing local, regional and global emissions and can help

mitigate the problem of global warming.

• This course will help students to acquire the skills and techniques required to implement energy

management techniques and tools.

• Student will learn the energy management concepts and may innovate new ideas in energy

management and conservation techniques.

Evaluation Scheme:

Sr. No. Component Weightage (%)

1 Mid Term Presentation (Including Abstract) 30

2

End Term Presentation cum oral

examination/demonstration of the mini project

work (Including submission of spiral bound

project report)

70

Note: 1. The students doing project in industry have to maintain a project diary, in which continuous (at

least weekly) improvement of work should be noted and should be duly signed by supervisor

(industry person).

2. The students doing in-house project (non industrial) should also maintain project diary and

report improvement in work to the allotted guide/supervisor in institute 02 hours weekly at least.

3. Mini Projects have to be performed in groups (Max 4-5 student in a group) and individual’s

roll/participation/ work will be evaluated through project diary and presentations.

4. Report writing should be done only as per given guidelines.

Course Content:

This course will considered as mini project and student has to carry out the all activities similar to the

project course and the project may include extensive study, analysis, modeling and fabrication of

energy management systems in;

• Overview of India’s Energy Scene

• Energy Auditing

• Energy Efficiency in Motor drive Systems

• Efficiency in Boilers and Steam Systems

• Energy Economics

• Efficiency in Pumping Systems

• Energy and Environment

• Waste Heat Recovery

• Benchmarking Energy Performance

• Energy and Climate, Clean Development Mechanism, Carbon Credits

• Laboratory Experiments- Boiler, Motor, Efficiency, Lighting, Pumping Control.

Term Work: It shall consist of abstract submission during Midterm presentation and final spiral bound

report submission at the time of End term submission.

Practical Examination: It shall consist of oral examination/demonstration of mini project in presence

of guide/supervisors and external examiners or panel of the same.

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