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Building a World Impact Business on Carbon Nano Tubes Amsterdam, 13-12-’16 : P. Antoinette, R. Kirschbaum

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Page 1: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Building a World Impact Business on Carbon Nano Tubes

Amsterdam, 13-12-’16 : P. Antoinette, R. Kirschbaum

Page 2: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Nanocomp Technologies, Inc. is currently producing four product forms and commercializing them under the tradename Miralon™

Sheets

Tapes

Yarns

Dispersion Slurries

Founded in 2004. Financed by VCF, CVC, Angels & Government support. Product sales 2016: ~ 5mln $; Contract R&D: ~3 Mln $ 24 Patents allowed; 15 pending

Page 3: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

c

Fuel Continuous CNT Growth Product Harvest

A scaleable, continuous growth process that is inherently low cost

c

Fuel Continuous CNT Growth Product Harvest

Page 4: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Making non-woven Sheets & Tapes

Page 5: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

A similar process makes spun Fibers & Yarns

Page 6: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Nanocomp uniquely produces industrial scale rollstock (125m x 1.33m)

Page 7: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

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Our Underlying Innovation: providing attractive end user properties by reliably growing extraordinarily long carbon nanotubes, that generally form bundles

Best Macro-Properties

Very Safe: Very Long Is Safe

Page 8: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Nanocomp’s Miralon carbon nanotubes are 1 – 10 mm long considered to be outside the range of human respiration

Page 9: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Our process also makes products that are highly entangled, integrated, bundled structures that further enhances safety while imparting attractive properties

Page 10: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Sheet Structure x section

Page 11: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Yarn Structure

Page 12: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Multi-Plied Conductive Yarn

Page 13: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Material CompositionStrength

Gpa

Density

g/cc

Specific

strength

kN*m/kg

Strain to

failure %

Max use

temp °C

Dyneema/Spectra UHMWPE 3.6 1 3600 2.5 130

Kevlar/Twaron Aramid 2.9 1.44 2014 2.8 260

Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000

Nanocomp Miralon™ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450 - 2000*

*with sizing

Miralon in composites… Strength of Kevlar, toughness of Carbon Fiber but with better strain to failure, ductility, and conductivity

Page 14: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon is an extremely strong, lightweight conductive material

Free Breaking Length

Dyneema™ 349 Km

Kevlar ™ /Twaron ™ 200 Km

Zylon™ 346 Km

Vectran ™ 247 Km

Steel 25 Km

Non-Conductors

Electrical Conductors

Carbon Fiber 250 Km

Aluminum 22 Km Copper 2.5 Km

Nylon ™ 7 Km

Stratosphere

Miralon™ CSY

Page 15: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

That is quite tough…

High Speed Rotary Diamond Saw Blade Flexible 1 CM (3/8”) Diameter All CNT Rope

Made from 1,200 strands high strength Miralon® fibers (10 tex)

Page 16: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

That can be woven…strong, conductive, cut resistant

Page 17: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon is a ductile carbon fiber that can be stitched on commercial equipment…

• All carbon system for resin compatibility • High tensile modulus • Electrical conduction (sensing, heating, dissipation) • High toughness • Low CTE

Page 18: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

and can knitted into mesh structures…

Unclassified

Page 19: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

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Or with traditional fabrics.

• Embedded Electronics

• Sensors / Health Monitoring

• Communications

• Heating

Page 20: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon shows “super anisotropic” behavior… 1000X in plane thermal spreading vs 1x through plane

CNT Textile Side

Nomex Side

CNT Textile

Special sizing treated 40µ thick sheet 2000˚ C flame

Front 1680 ˚C Back 400 ˚C End of 5 minute exposure

Page 21: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

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And functions as an effective far infrared heater Miralon™ Far Infra-red Optimal Range for People

Peak at 11+ µm

Page 22: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

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IR / A Short λ Tungsten - Halogen Lamp IR / B Medium λ - Quartz Heater IR / C Medium Long λ - Ceramic Heater

IR / C Very Long λ - Miralon Transmission spectrum for different IR Heaters

Miralon heats people, not the room, and with less energy usage

Miralon

Page 23: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Market Opportunities:

Demand exists across multiple industries for lighter, stronger, more durable materials. The combined market opportunity is projected to exceed $10B annually

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Satellite Components

Communications & Electrical

Heating

Aerospace & Defense

$2.8B Naval

Commercial Aircraft

Government Aircraft

Commercial Spacecraft

Government Spacecraft

Safety & Protective

$3.4B

Soft Armor

Hard Armor

Helmets

Vehicle Protection

Fire Protection & Thermal

Specialty Protection

Industrial

$4.5B

Heating Products

Specialty Coatings & Adhesives

Specialty Additives

Power & Energy Management

Engineered Components

Sporting

Validated Sales Pipeline Opportunities

Page 24: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Our initial market has been in spacecraft…

Launched 12-08-10

Mayflower

Launched 08-05-11

JUNO

Launched 05-21-15

AeroCube-8

MISSE 8 ORMatE-III

Installed ISS 05-20-11

Returned to Earth 05-18-14

Launched 10-07-15

LEO 1

Yarns: • Data Cables • Reinforcements

Sheets • Heaters • ESD / radiation shielding • Honeycomb composite

Slurry: • 3-D printed brackets

Page 25: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

With 5 years use in deep space

NASA Juno uses Miralon™ to Shield and Protect its Key

Thrusters and Main Engine

Successfully arrived in orbit July 4, 2016

Page 26: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon is conductive enough to replace copper in higher frequency uses

Page 27: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Nanocomp data cables, 50% lighter weight, installed on USAF platforms…

Page 28: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Very strong carbon fibers often experience property “Knock Down” when in an end use composite

Aluminum

End Use Composite

Raw Fiber

High Modulus

High Strength

Unclassified

Page 29: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Aluminum

CNT end use composite

Miralon CNT yarn

Miralon CNT Yarns Have No Knockdown When Composited But Demonstrates Increased Properties… Thus A “Weaker Fiber” Makes A 3 - 4X Stronger End Use Composite

Unclassified

Page 30: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

NASA Is Constructing A Miralon CNT Composite Overwrap Propellant Tank For Flight Test

Scheduled For Flight Test 09/16

Unclassified

Page 31: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

And is the first stitchable, conductive carbon fiber…

Miralon CNT yarn Z axis reinforcement

Active stitched components heaters, antennas, sensors

Page 32: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon sheets make excellent structural honeycomb…outperforming aluminum and aramid incumbents

Page 33: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Slurries are made from long Miralon tubes……. 3D Printing & Molding, Adhesives, Coatings

Miralon dispersion

• Miralon sheet is shredded to create slurry

• Comprised of rolled bundles of CNTs

• Achieves electrical percolation as low as 0.02% concentration

Slurries

Page 34: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon slurry is the basis for molded and 3D Printed parts that are replacing heavy metal parts

Injection molded

Compression molded 3D Printed

Page 35: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon CNT composite layer for thermal dissipation

Engine heat shield

Miralon sheet can be insert molded to form a layer across the part

Page 36: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Nanocomp’s Miralon™ Heating Open Sky™ Personal Outdoor Comfort

59 Proprietary designs

Page 37: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Miralon interior heating has potential to increase e-vehicle range…

• Miralon more efficient than resistance heaters

• Reduces battery draw

• Increases driving range by as much as 30%

Page 38: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Expected demand builds dramatically as additional customers come online when volume and price meet targets

Page 39: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Pilot plant of 1 ton annual capacity running 3 shifts 5 days

US Government (DoD) and private investment

Page 40: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

We are currently raising $25M equity capital to finish equipping the low rate facility and then take Nanocomp to Commercial Volume production

2012 2,800 m²

2016 –18

2,800 m ²

Low rate production

When equipped

4 - 8 metric tons

Pilot

Goal

20 - 40 metric tons

Commercial Volume Production

2020 3,700 m ²

.85 metric tons

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Page 41: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Summarizing: Nanocomp Technologies advanced materials solutions…

Targeting value applications within large end-markets…

In Harsh Environments

Extreme Heat, Cold, Radiation, Corrosive,

Vibration, Flex

Providing Sustainable Value

Performance Efficiency

Safety

Solving Problems

Lightweight Everything Enhance Functionality

Save Energy

Transitioning from technology venture to a commercial manufacturing company

Qualification and validation on-going at significant customers…

Strategic partnership

Aerospace & Defense Safety & Protection Industrial

Page 42: Building a World Impact Business on Carbon Nano Tubes · Carbon fiber Carbon 4.1 1.75 2343 1.4 300 - 2000 Nanocomp Miralon ¡ Carbon tube 2 - 3.2 0.7 - 1.1 1800 - 2900 1.8 to 7 450

Supplying markets with lightweight, super-strong, conductive, tough products

Questions?

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