bulk bag handling optimization brochure
DESCRIPTION
Describes Control and Metering Limited's Optimization Process that is designed to make bulk bag handling operations as safe, user friendly, problem free and profitable as possible.TRANSCRIPT
1815 Meyerside Drive, Units 1-3
Mississauga, ON L4S 1R5
905.795.9696 ph
800.736.5739 toll free
905.795.9654 fax
www.controlandmetering.com
Bulk Bag Handling Optimization Optimize your
bulk bag
operation:
solve problems,
improve safety,
boost profit.
OP TIM I ZE D
B UL K B A G
HA N DL I N G
S OL U TIO N S
Control and Metering’s mission is to
optimize every bulk bag handling
system on earth.
That’s a lofty goal to be sure, but it
proves that we’re passionate about
solving bulk bag handling problems
and maximizing production profitability
while we're at it.
Founded in Toronto in 1937, Control
and Metering has provided its
customers with bulk solid handling
systems for over seven decades.
Beginning some 20 years ago, Control
and Metering was one of the first
companies in North America to
manufacture bulk bag handling
equipment.
Right from the start our equipment
was unique and offered remarkable
performance and value – attributes
that still hold true today.
Control and Metering has the
experience and expertise to transform
your bulk bag operation into an
optimized system – that maximizes
profitability and makes your life easier.
OPTIMIZATION IMPROVEMENTS
• AUTOMATED SYSTEMS
• REDESIGNED PACKAGING
• DE-BOTTLENECKING.
• ENHANCED SOPs.
• DUST CONTAINMENT.
• HIGH RESOLUTION WEIG
• EFFECTIVE OPERATOR T
• INCREASED WAREHOUSE
• MAXIMIZED SHIPPING PAYLOAD
• REDUCE, REUSE, AND RECYCLE
IMPROVEMENTS
AUTOMATED SYSTEMS.
REDESIGNED PACKAGING.
HIGH RESOLUTION WEIGHING.
EFFECTIVE OPERATOR TRAINING.
INCREASED WAREHOUSE DENSITY.
SHIPPING PAYLOAD.
AND RECYCLE PROGRAMS.
Optimize TO M A K E A S E FFE C TIV E , P E RF E CT A N D US E F UL
Control and Metering’s optimization process
make your bulk bag handling operation
discharging – as safe, user friendly, problem free
and profitable as possible.
Comprehensive solutions increase productivity,
reduce packaging expenses, recover lost revenue,
minimize shipping costs, solve nagging problems,
increase profitability and improve safety
optimizationsolve problems
OPTMIZATION ANALYSIS
FREE 3 STEP PROCESS
1. Preliminary analysis: opportunities, budget cost,
2. On-site, detailed discovery.
3. Final solution development, project cost and ROI
1. PRELIMINARY ANALYSIS
45 minutes.
A Control and Metering application specialist will
a discovery session with you via telephone
business objectives and uncover
optimization improvement.
We’ll then analyze the data and
opportunities, their potential for reducing operati
expenses, budgetary implementation costs
estimated ROI – all of which
Preliminary Optimization Analysis report
, P E RF E CT A N D US E F UL A S P OS S I B L E
ptimization process can
your bulk bag handling operation – filling or
as safe, user friendly, problem free
increase productivity,
, recover lost revenue,
g costs, solve nagging problems,
improve safety.
The FREE Optimization Analysis
improvement opportunities, defines implementation
costs and reveals the Return on
of your optimization project.
Unmatched application expertise
bulk bag handling experience
transform your bulk bag operation into
system that is problem free and more
optimization solutions solve problems, improve safety, boost profit
CUSTOMIZED, COMPREHE
ANSWERS TO COMPLEX P
OPTMIZATION ANALYSIS - FREE
opportunities, budget cost, ROI.
Final solution development, project cost and ROI.
PRELIMINARY ANALYSIS
A Control and Metering application specialist will conduct
via telephone to learn your
uncover opportunities for
and identify improvement
their potential for reducing operating
budgetary implementation costs and an
of which are included in a
Preliminary Optimization Analysis report.
2. DETAILED DISCOVERY
1 day.
If the Preliminary Optimization Analysis meets your
objectives and ROI expectations
conduct a detailed dis
3. FINAL SOLUTION
The Final Opt
• Detailed optimization
• Firm project implementation cost
• Final
Preliminary
Improvement
Based on the discovery session conducted on
September
to determine if improvements could be made:
1. Productivity
reduce one operator at filler.
2. Packaging
eliminate wood pa
3. Shipping
4. Recovered revenue
bulk bag to 2 lb.
5. Safety
walk into filler to rig bag.
Optimization Analysis uncovers
defines implementation
on Investment (ROI)
nmatched application expertise and 20+ years of
experience enables us to
operation into an optimized
free and more profitable.
CUSTOMIZED, COMPREHENSIVE
ANSWERS TO COMPLEX PROBLEMS.
DETAILED DISCOVERY
1 day.
If the Preliminary Optimization Analysis meets your
objectives and ROI expectations, we’ll visit your plant to
conduct a detailed discovery investigation.
FINAL SOLUTION
he Final Optimization Analysis report includes:
Detailed optimization improvements.
irm project implementation cost.
Final ROI.
During this intense
process (typically one full
day), your application
specialist will confirm the
preliminary findings, look
for more opportunities and
gather data to refine costs
and ROI.
Final Optimization Report Customer Company September 28, 2009
Page 1 of 1
Preliminary Optimization Analysis
Improvement Opportunities
Based on the discovery session conducted on
September 25, 2009, the following areas were analyzed
to determine if improvements could be made:
Productivity: Increase bagging rate to 30 bph,
reduce one operator at filler.
Packaging cost: Decrease bulk bag height by 10%,
eliminate wood pallets.
Shipping cost: Increase payload by 10% to 1,850 lb.
Recovered revenue: Reduce overfill from 10 lb per
bulk bag to 2 lb.
Safety: New equipment will not require operators to
walk into filler to rig bag.
SUSTAINABILITY
Sustainable plant operations are an
increasingly important imperative.
We’ll minimize your dust emissions
and determine how reusing,
recycling and reducing bulk bag
related packaging can help achieve
your sustainability goals.
RECOVERED REVENUE
Do you sell your product by the
weight in each bulk bag? If so, you
are likely overfilling each package to
avoid short-shipping your customer.
You’re also giving away free product.
The solution?
We’ll apply our systems expertise to
cut overfill and recover lost revenue.
INCREASED PRODUCTIVITY
Increased throughput, fewer
operators, automated systems, less
clean up. All of these factors and
more reduce the per pound labor cost
of your product and boost productivity.