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Bulletin 12A01A01-01E www.yokogawa.com/an/ PH450G pH and Redox (ORP) analyzer SC450G Conductivity/Resistivity Analyzer ISC450G Inductive Conductivity Analyzer A revolution in Analyzers with touch-screen display

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Page 1: Bulletin12A01A01-01E

cSubject to change without notice.All Rights Reserved, Copyright 2006, Yokogawa Electric Corporation.

Bulletin 12A01A01-01E

www.yokogawa.com/an/

Vig-PMK-G·NL-10E

YOKOGAWA ELECTRIC CORPORATION

World Headquarters9-32 Nakacho 2-chome, Musashino-shi,Tokyo 180-8750, JAPANTel: +81-422-52-6316 Fax: +81-422-52-6619http://www.yokogawa.com/an/

North AmericaYOKOGAWA CORPORATION OF AMERICAGeorgia, U.S.Ahttp://www.yokogawa.com/us/

South AmericaYOKOGAWA AMERICA DO SUL LTDA.BRAZILhttp://www.yokogawa.com.br/

EuropeYOKOGAWA EUROPE B.V.European HeadquartersTHE NETHERLANDShttp://www.yokogawa.com/eu/YOKOGAWA ELECTRIC CIS LTD. RUSSIAN FEDERATIONhttp://www.yokogawa.ru/

Middle EastYOKOGAWA MIDDLE EAST B.S.C.(C)http://www.yokogawa.com/bh/

SingaporeYOKOGAWA ENGINEERING ASIA PTE.LTD.http://www.yokogawa.com/sg/

KoreaYOKOGAWA ELECTRIC KOREA CO., LTD.http://www.yokogawa.com/kr/

ChinaYOKOGAWA CHINA CO., LTD.http://www.yokogawa.com/cn/YOKOGAWA SHANGHAI INSTRUMENTATION CO., LTD.http://www.ysi.com.cn/YOKOGAWA SICHUAN INSTRUMENT CO., LTD.http://www.cys.com.cn/

TaiwanYOKOGAWA TAIWAN CORPORATIONhttp://www.yokogawa.com.tw/

IndiaYOKOGAWA INDIA LTD.http://www.yokogawa.com/in/

AustraliaYOKOGAWA AUSTRALIA PTY. LTD.http://www.yokogawa.com/au/

Printed in Japan, 309(KP) [Ed : 03/b]

Represented by:

PH450G pH and Redox (ORP) analyzerSC450G Conductivity/Resistivity AnalyzerISC450G Inductive Conductivity Analyzer

A revolution inAnalyzers with touch-screen display

Page 2: Bulletin12A01A01-01E

Model PH450GpH and Redox (ORP) analyzer

The PH450G offers the best accuracy in the industry by combining the pH measurement with advanced temperature compensation functionality, preloaded calibration standards and stability checks. The PH450G is a true multivariable analyzer that combines pH with Temperature and ORP (Redox) measurement and all these measurements can be utilised through the different output functions: two mA current outputs, four independent SPDT contact outputs and HART. Both DD and DTM files are available for direct connection to HART Handheld terminal, HIM monitor and Pactware PC configurator.

Features:•AdvancedTemperaturecompensationmethodsinclude

NEN6411 algorithm as best fit for ultra pure water analysis

•Threepreloadedsetsofbuffertablescovermostcommonly used pH calibration practices

•CapableofanalyzingpH,ORPorrHandTemperaturemeasurements at the same time with the same sensor

•FullPIDcontrolpossibleforbothacidandalkalineaddition simultaneously

•Supportsmanytemperaturecompensationelementsandsensor types

The EXAxt 450 Series analyzer is another fine example of Yokogawa raising the benchmarks of innovation and quality. Yokogawa has refined its expertise in pH and conductivity measurement and control into this new and innovative product. It is packed with features designed to reduce commissioning time, minimize plant down time and simplify operation anad maintenance. It’s intuitive touch screen operation, presents process parameters and the advanced diagnostics in a clear and unambiguous way.

Features of the EXAxt Series:• Touchscreen operation• Unique intuitive HMI menu structure in 8 languages• Intelligent step by step calibration routines• Unique problem solving guidance• Predefined buffer solutions• Various temperature compensation algorithms• Full P, PI, PID control on all outputs• Two mA-outputs and four SPDT relay contacts with display indicators• HART(R) Communications• Process data trending up to 2 weeks• Extensive logbooks for event storage

SULFITE

ACID

NaOH

Note: Illustration not actual product.

The intuitive touch screen virtually eliminates the need for an instruction manual.

The trend graph helps diagnose problems and view sensor performance over time.

Its intuitive touch screen

operation, presents process parameters and the advanced diagnostics in a clear and unambiguous way. Modern data processing methods enhance the ability to provide on-line monitoring, trending, logging of process events, and controlling to allow for rapid intervention in demand and changes in the process dynamics.

Single and combination pH / ORP electrodes

SC450GConductivity

andResistivity

SC450GConductivity

andResistivity

PH450GpH/ORPPH450GpH/ORP

ISC450GInductive

Conductivity

ISC450GInductive

Conductivity

Page 3: Bulletin12A01A01-01E

Features:•Supports2-electrodeand4-electrodesensorsforhigh

accuracy •Automaticcompensationofcableresistanceby4-wire

measurement•Cellconditionmonitoringeliminatesriskoferrorsbycell

fouling•Advancedtemperaturecompensationtechniquesforall

pure water applications and concentration measurements in standard units

•USP<645>functionalitypresentinallconfigurationsincluding resistivity mode

•0.5%ofreadingaccuracyoverthefullrangeof6decades

POWER GENERATIONRegardless on how electricity is generated: water quality is essential.

EXAxt 450 is especially suitable for this industry by the dedicated functionality.PH450G offers NEN6411 Temperature compensation methods for accurate pH analysis of the boiler feed water, the condensate and the steam quality.SC450G offers Cation, Morpholine and Ammonia temperature compensation functions for accurate Conductivity measurement of all water streams in the water-steam circuitry.

ISC450G offers the wide range ability and high accuracy of the ISC450G and the corresponding sensors. Naturally dedicated algorithms for concentration control of the regeneration chemicals are standard. The efficient use of regeneration chemicals and rinsing water requires the accuracy offered by these analyzers.

PULP AND PAPERThe Pulp and Paper industry requires hassle free measurements. The analyzers must be able to operate trouble free for extended periods in a rough environment with a minimum of maintenance.

PH450G is especially suitable for the many pH and ORP control loops in the pulp and paper processing.

SC450G is the best assurance for reliable monitoring of the condensate lines to protect the steam boilers.

ISC450G is the ideal instrument to monitor the many effluent streams and the concentration control of the various liquor streams.

Model SC450G Conductivity / Resistivity Analyzer

The EXAxt SC450G is designed to combine the superior functionality of the Yokogawa EXA series with the ease of useofferedinpocketcomputers(PDA).TrulyuniqueistheEXAxt 450 series Human Machine Interface. The high resolution graphical display and the touch screen operation make all information visible to the operator. Configuration with the touch screen is as easy as operating a PDA. Simply choose the language of choice and on screen instructions assure that the best configuration for the application is obtained.

2-electrode and 4-electrode conductivity sensors

PHARMACEUTICAL The pharmaceutical industry demands high product reliability and stability. Any drift in the electrochemical analysis may indicate a deviation from the strict specifications of reagents or products.Accurate and traceable calibration of the electrochemical sensors and instruments is mandatory.

The combination of Yokogawa instrumentation and Yokogawa/Hamilton sensors meet the expectations of this industry.All Conductivity analyzers meet the requirements that are specified in USP<645> first issued with USP23.

BREWERYIn modern breweries the repeatability of the product is the most important characte-ristic of quality. Strict process control is mandatory to assure this constant quality.

Protection against contamination by microorganism is one of the major concerns in the Biotechnological process. This results in clean processing and well-controlled CIP processes. A good control of the CIP (Cleaning in Place) is necessary to combine effective cleaning with effective use of chemicals.

With in-line cleaning there is an inherent risk of contamination of the product by possible malfunctioning of the cleaning processes and therefore accurate process analyzers are a must for quality monitoring.

EXAxt 450 meets all the requirements from this industry for their needs for electrochemical analysis.

Model ISC450G Inductive Conductivity Analyzer

The new EXAxt ISC450G has been designed to meet thehighestmarketrequirementsoftoday'sindustry.Thisanalyzerisuniqueasitwillnolongerbetheuncertaintyfactorofyourqualitydemands,butinsteadwill bring you to a higher level. TheEXAxtwillhelpyouandguideyouastheuniqueHuman Machine Interface (HMI) will not only present you reliable process data, but diagnostics, trends, logbooks and step by step calibration routines to become your friend in analytical measurement and helpyougainingthathigherlevelofquality.Theinstrument is easy to set up, very intuitive and can be used without the need of an instruction manual.

Features:•PreloadedcalibrationmethodsaccordingtoOIML

recommendations•Preloadedmatricesformostcommonelectrolytes•Accuracyof0.5%plus1µS/cmfrom0to2000mS/cmwithonecellconstant

•Tworangeswithtwotemperaturecompensationmethods can be used for different fluids measured with the same sensor.

ISC40 Inductive Conductivity sensors

Page 4: Bulletin12A01A01-01E

DIAGNOSTICS•NaturallyEXAxt450featuresself-diagnostics.Thewatchdogtimer

checkscontinuouslytheintegrityofthesignalprocessingandfirmwareroutines

•Howeverthereliabilityandstabilityoftheelectronicsarestillhighcomparedwiththesensorcharacteristics

• Yokogawamonitorsthesensorsin-linetopreventprocesscontrolproblemswhensensorfailureoccursorwhensensorfoulingmightresultinmeasuringerrors

DIA

GN

OST

ICS

INSTRUCTIONS• TheconceptofEXAxt450isbasedontheassumptionthattheuser

hasnotimeorinteresttostudyInstructionManualswhenservicingtheelectrochemicalanalyzers

• Thereforeallinformationaboutconfiguration,calibration,andtroubleshootingissharedwiththeuseron-lineinplainEnglish

• Thisavoidswastingtimefortheoperatorormaintenancetechnician;italsoguaranteeserror-freemaintenanceandthusbetteraccuracyandreliabilityoftheanalysis

• Bytheway:InadditiontoplainEnglishtheusercanchooseGerman,French,ItalianorSpanish

INST

RU

CTI

ON

S

MAINTENANCE• EXAxtmakesmaintenanceoftheelectrochemicalanalyzervery

easywiththeon-lineinstructionsandthetouchscreenoperation•Hownicewoulditbetopredicttheneedformaintenanceor

calibrationinthefuturetoallowscheduledmaintenancewithouttheriskofdowntimebyunexpectedfailure

• EXAxtstoresthecalibrationresultofthelastfivecalibrationstopredictwhenthesensordriftexceedstheselectedlimits

• Inadditiontothis,thediagnosticvariablesarelogged,andbasedonthisinformationapredictionismadeastowhenthesensorneedsmaintenancetopreventmeasuringerrorsoccuring

MA

INTE

NA

NCE

FUNCTIONALITY• EXAxt450comesasacompleteelectrochemicalanalyzerwithfull

Indication-Alarm-Controllingcapabilities• ThegraphicalLCDshowsuptothreedynamicvariablesandtrendgraphof

theprimaryvariable• Thetwocurrentoutputscanbeusedtotransmitprocessvariablesor

controlleroutput• ThefourSPDTcontactscanbeconfiguredasHI/LOcontactoutput,butalso

ascontroloutputtosolenoidsormeteringpumps• Theoutputcanbepulselengthorpulsefrequencycontrolledbythepowerful

PIDcontrolfunction

FUN

CTI

ON

ALI

TYH

ARD

WA

RE

HARDWARE• TheelectronicsarehousedinaruggedcastAluminumhousing.• TheenvironmentalprotectionmeetsIP66/NEMA4Xandiscertifiedby

KEMA•Accesstothespacywiringcompartmentiseasythroughthehingedfrontdoor• TouchscreenandDisplayarewellprotectedbythepolycarbonateflexible

window• TheunitisideallysuitedforFieldandPanelmounting

CO

MPEN

SATI

ON

COMPENSATION• Electrochemicalanalysisresultsareofteninfluencedbyotherprocess

variables.Theseuncontrolledvariablesresultinpoorprocesscontrol,especiallywhentheuserisunawareoftheinfluence

• EXAxt450deliversaccuratecompensationofthesevariablestoassureaccurateprocesscontrol

Examples - CompensationoftemperatureonpHorORPvalues:NEN6411forstrong

electrolytes;MATRIXorTCforotherapplications - Compensationofnon-linearityonconductivitymeasurements - MatrixcompensationoftemperatureforConductivitymeasurement

Page 5: Bulletin12A01A01-01E

STANDARD SPECIFICATION (Common)

Display GraphicalQuarterVGA(320×240pixels)LCDwithLEDbacklightandtouchscreen.

Housing Case:CastAluminumhousingwithchemicallyresistantcoatingCover,Window:PolycarbonateProtection:IP66/NEMA4X/CSAType3SColor:SilvergreyMountinghardware:Pipe,PanelorWallmounting

Dimension 144(L)×144(W)×Approx.144(D)mmPowersupply Ratings:100-240VACAcceptablerange;90to264VAC

Ratings:50/60HzAcceptablerange;50Hz±5%,60Hz±5%Ratings:12-24VDCAcceptablerange;10.8to26.4VDC

Environmentandoperationalconditions

Ambienttemperature:-20to+55°CStoragetemperature:-30to+70°CHumidity:10to90%RHat40°C(100°F)(non-condensing)

SafetyandEMCconformingstandards

Safety:EN61010-1,CSAC22.2No.61010-1,UL61010-1FM3611ClassI,Div.2,GroupA,B,C,D,T6forTa-20to55°C

EMC:EN61326-1ClassA,Table2(Foruseinindustriallocations)EN61326-2-3,EN61000-3-2ClassA,EN61000-3-3KoreaElectromagneticConformityStandard

PH450G SPECIFICATION

Measuringrages pH;-2to16pHORP;-1500to1500mVrH;0to100rH

Transmissionsignals Twoisolatedoutputsof4-20mADC.Max.load600Ω.Bi-directionalHART®digitalcommunication,superimposedonmA1(4-20mA)signal.SelectablefrompH,temperature,ORPorrH.

Contactoutputs FourSPDTrelaycontactswithdisplayindicators.High/Lowprocessalarms,controlfunction,wash,hold,fail.

Contactinput Remotewashcyclestart.Temperaturecompensation

Automaticormanual.CompensationtoNernstequation.Processcompensationbyconfigurabletemperaturecoefficient,NEN6411forwaterorstrongacids/basesorprogrammablematrix.

Calibration Semi-automatic1or2pointcalibrationusingpre-configuredNIST,US,DINbuffertables4,7&9,orwithuserdefinedbuffertables,withautomaticstabilitycheck.Manualadjustmenttograbsample.

Accuracy pHinput;≤0.01pHORPinput;≤1mVTemperature;≤0.3°C(≤0.4°CforPt100)Stepresponse;≤4secfor90%(pH7-pH4)

RefertotheGS12B07C05-01Eformoredetails.

SC450G SPECIFICATION

Measuringranges Conductivity:0μS/cmto200mS/cm×C(Max.1999mS/cm)Resistivity:0.05kΩ/Cto999MΩ×cmTemperature:Pt1000:-20to250°C,Pt100&Ni100:-20to

200°C,NTC8k55:-10to120°C,Pb36(JISNTC6k)-20to120°C

Transmissionsignals Twoisolatedoutputsof4-20mADC.Max.load600Ω.Bi-directionalHART®digitalcommunication,superimposedonmA1(4-20mA)signal.Selectablefromconductivity,resistivity,concentrationandtemperature.

Contactoutputs FourSPDTrelaycontactswithdisplayindicators.High/Lowprocessalarms,USP,controlfunction,hold,fail

Contactinput Remoterangeswitching.Temperaturecompensation

Automaticormanual,fortemperatureranges.Referencetemperaturecanbeprogrammablefrom0to100°C.

Calibration Semi-automaticcalibrationusingpre-configuredOIML(KCl)buffer.Manualadjustmenttograbsample

Accuracy Conductivity/resistivity;≤0.5%ofreadingTemperature;≤0.3°C(≤0.4°CforPt100)Stepresponse;≤4secfor90%(fora2decadestep)

RefertotheGS12D08N05-01Eformoredetails.

ISC450G SPECIFICATION

Measuringranges Conductivity:0μS/cmto1999mS/cmTemperature:-20to140°C

Transmissionsignals Twoisolatedoutputsof4-20mADC.Max.load600Ω.Bi-directionalHART®digitalcommunication,superimposedonmA1(4-20mA)signal.Selectablefromconductivity,concentrationandtemperature.

Contactoutputs FourSPDTrelaycontactswithdisplayindicators.High/Lowprocessalarms,controlfunction,hold,fail

Contactinput Remoterangeswitching.Temperaturecompensation

Automaticormanual,fortemperatureranges.Referencetemperaturecanbeprogrammablefrom0to100°C.

Calibration Semi-automaticcalibrationusingpre-configuredOIML(KCl)buffer.Manualadjustmenttograbsample.

Accuracy Conductivity;≤0.5%ofreading±1.0μS/cmTemperature;≤0.3°CTemp.compensation;≤1%forNaCl,≤1%,formatrixStepresponse;≤4secfor90%(fora2decadestep)

RefertotheGS12D06D05-01Eformoredetails.

CO

MM

UN

ICA

TIO

NS

OPEN

ARCH

ITEC

TURE

COMMUNICATIONS•AlldynamicvariablesaretransmittedthroughHARTtotheHOST

computerortoanyPC•ConfigurationscanbedownloadedoruploadedwiththeEXAxt

ConfiguratorthatissuppliedfreeofchargethroughInternet• Remoteconfigurationofthemanyfunctionsandinterrogation

ofthemanydiagnosticdatacanbedonethroughPactware.DownloadedfreeofchargebyYokogawacustomers.

OPEN ARCHITECTURE•CompatibilityisthekeywordfortheEXAxt450series•AllunitsarecompatiblewithYokogawasensors,stockedbycustomersas

spareparts.• TheEXAxt450seriesarealsocompatiblewithmostcommerciallyavailable

sensorsmakingthemsuitableasplantstandardelectrochemicalanalyzers• Forexampleupto6differenttemperaturecompensationelementsare

supported:alreadyaccuratelycalibrated

Page 6: Bulletin12A01A01-01E

cSubject to change without notice.All Rights Reserved, Copyright 2006, Yokogawa Electric Corporation.

Bulletin 12A01A01-01E

www.yokogawa.com/an/

Vig-PMK-G·NL-10E

YOKOGAWA ELECTRIC CORPORATION

World Headquarters9-32 Nakacho 2-chome, Musashino-shi,Tokyo 180-8750, JAPANTel: +81-422-52-6316 Fax: +81-422-52-6619http://www.yokogawa.com/an/

North AmericaYOKOGAWA CORPORATION OF AMERICAGeorgia, U.S.Ahttp://www.yokogawa.com/us/

South AmericaYOKOGAWA AMERICA DO SUL LTDA.BRAZILhttp://www.yokogawa.com.br/

EuropeYOKOGAWA EUROPE B.V.European HeadquartersTHE NETHERLANDShttp://www.yokogawa.com/eu/YOKOGAWA ELECTRIC CIS LTD. RUSSIAN FEDERATIONhttp://www.yokogawa.ru/

Middle EastYOKOGAWA MIDDLE EAST B.S.C.(C)http://www.yokogawa.com/bh/

SingaporeYOKOGAWA ENGINEERING ASIA PTE.LTD.http://www.yokogawa.com/sg/

KoreaYOKOGAWA ELECTRIC KOREA CO., LTD.http://www.yokogawa.com/kr/

ChinaYOKOGAWA CHINA CO., LTD.http://www.yokogawa.com/cn/YOKOGAWA SHANGHAI INSTRUMENTATION CO., LTD.http://www.ysi.com.cn/YOKOGAWA SICHUAN INSTRUMENT CO., LTD.http://www.cys.com.cn/

TaiwanYOKOGAWA TAIWAN CORPORATIONhttp://www.yokogawa.com.tw/

IndiaYOKOGAWA INDIA LTD.http://www.yokogawa.com/in/

AustraliaYOKOGAWA AUSTRALIA PTY. LTD.http://www.yokogawa.com/au/

Printed in Japan, 309(KP) [Ed : 03/b]

Represented by:

[Style: S2]

Model Suf�xCode

OptionCode Description

PH450GSG450GISC450GPower

Type

Mounting Hardware

HoodConduit adapter

Tag Plate

---------------------------

-A-D

-A-U

---------------------------------------------------------------

/UM/U/PM/H5/AFTG/ANSI/AM20/SCT

pH/ORP ConverterConductivity/Resistivity ConverterInductive Conductivity ConverterAC Version (100-240VAC)DC Version (12-24VDC)General purpose versionFM versionUniversal mounting kit (panel, pipe, wall)Pipe and wall mounting hardware (*2)Panel mounting hardware (*2)Awning hood (stainless steel) (*2)G1/2 (*2)1/2NPT (*2)M20 (*2)Stainless steel tag plate (*1)

Notes:*1 If the tag number is prede�ned with the purchase, Yokogawa will inscript the tag plate with the speci�ed tag number, and program the tag number in the converter.*2 Option codes /U, /PM, /H5, /AFTG, /ANSI and /AM20 are not speci�ed for FM version (-U).

A

D E F

B C

184(7.2")

144(5.67")

72(2.8")

144(

5.67

") 20(0.79")

24.5

(1")

M20 cable gland(When shipped, not installed)

220(8.66")

A : For output signalB : For contact inputC : For sensor cableD : For contact output (S1 and S2)E : For contact output (S3 and S4)F : For power supply

20(0.79")

121.

5(4.

78")

Grounding terminal (M4 screw)

Adapter49

(1.93")Approx.55(2.2")

138(5.43")

138(5.43")

M6

M6

M5

Unit: mm (inch)min.185 (7.25")

min

.195

(7.7

5")

138(5.43")

138

(5.4

3")

+1 0

+1 0

Hood (Option code: /H5, some cutout on the left side cover)

Adapter for Coduit Work (optional)(option code : / AFTG, / ANSI, / AM20)

G1/2 screw (/AFTG), 1/2 NPT screw (/ANSI)M20 screw (/AM20)

Dimensions

Model and Suffix Codes