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RISE Research Institutes of Sweden BUS FIRE SAFETY 2018-01-29 Michael Försth Fire Research

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Page 1: BUS FIRE SAFETY - UNECE

RISE Research Institutes of Sweden

BUS FIRE SAFETY

2018-01-29

Michael Försth

Fire Research

Page 2: BUS FIRE SAFETY - UNECE

The RISE institutes Innventia, SP and Swedish ICT have merged in order to become a stronger research and innovation partner for businesses and society.

2

Three have become

one - RISE

43 %

Page 3: BUS FIRE SAFETY - UNECE

3

2016 RISE had a turnover of just ≈ 250 MEuro

2 200 employees, 30 % with a PhD

Facts about RISE

Page 4: BUS FIRE SAFETY - UNECE

Staff: About 165 comprising 4 professors, 21 PhD:s, 10 PhD students, MSc:s, engineers and administrative personnel

4

RISE Fire Research

Sweden (Borås laboratory) Norway (Trondheim)

Page 5: BUS FIRE SAFETY - UNECE

5

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 6: BUS FIRE SAFETY - UNECE

6

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 7: BUS FIRE SAFETY - UNECE

Background

In Sweden fires are reported for 1% of buses annually, and 10% of all buses are involved in a fire during their service life.

This means that, in percentage, about 5-10 times as many buses catch fire as do heavy goods vehicles.

7

Page 8: BUS FIRE SAFETY - UNECE

Background

71%

24%

4%

1%

Start of bus fires 2005-2013 in Sweden, known cases

Engine room

Wheel well

Interior

Other

8

Page 9: BUS FIRE SAFETY - UNECE

Background

Before 2004:

Approximately six to seven complete burnouts of buses each year in Sweden due to fires that started

in the engine compartment.

2004:

Swedish insurance companies requested that all buses should be equipped with an approved fire

suppression system in the engine compartment.

2004-2012:

No complete burnouts of buses due to such fires

Regulations and legislation works!

9

Page 10: BUS FIRE SAFETY - UNECE

www.bam.de

BUS FIRE SAFETY – INTERIOR MATERIALS Anja Hofmann-Böllinghaus

24.01.2018

Page 11: BUS FIRE SAFETY - UNECE

Fire causes

Fire origin: in 80 % the engine area

11 FAM 28. – 30.1.2013 San Francisco Dr. Anja Hofmann

Bildquelle: dpa (2009)

Bildquelle: DEKRA (2010)

Electrical

failure

Wheels

Bildquelle: NIST (2007)

Page 12: BUS FIRE SAFETY - UNECE

Statistics

12

Bus fires in Germany:

- every second/third day (own web search)

- 161 fires in 2009 in busses with insurance (GDV)

- app. 350 – 400 Busse per year (PUPA 2010)

- Sweden: 80 busses (Swedish Transport Agency)

- USA: 0,8% per 100.000 busses (GBH International)

FAM 28. – 30.1.2013 San Francisco Dr. Anja Hofmann

- internal investigation of a German bus association: 1 % of the busses

per year

Page 13: BUS FIRE SAFETY - UNECE

Fire safety standards

•ISO 3795 (International) •DIN 75200 (Germany) •ST 18-502 (France) •BS AU 169 (UK) •JIS D 1201 (Japan)

•GS 97038 (BMW) •DBL 5307 (Daimler) •FLTM-BN 24-2 (Ford) •GM 6090 M (GM) •MES DF 050D (Mazda) •ES–X60410 (Mitsubishi) •PTL 8501 (Porsche) •D45 1333; (Renault) •STD 5031,1 (Volvo) •TL 1010 (VW)

Fire safety for buses: EU guideline 95/28/EG

Fire tests: FMVSS 302

Worldwide harmonized standard

FMVSS 302 was developed in the 1960ties

13 FAM 28. – 30.1.2013 San Francisco Dr. Anja Hofmann

Page 14: BUS FIRE SAFETY - UNECE

Operation conditions of buses and trains are widely comparable

Bus interior materials were tested according to CEN/TS 45545-2

Bildquelle: http://spheric.de/bvg-perspektive (08.12.2011) City buses and trams

Coaches and long distance trains

BZ (2012) www.ppp.co.at (2010)

: BVG (2011) www.mannheim.org (2012)

Operation conditions

FAM 28. – 30.1.2013 San Francisco Dr. Anja Hofmann

Page 15: BUS FIRE SAFETY - UNECE

In U.S.A. 31 vehicle fires are reported per hour and these are responsible for around 300

deaths. These fires are involved in 12 % of fire deaths.

Trends indicate that the survivable collision energy will continue to increase and, at the

same time, the probability of post-crash fires rises with the collision energy

As crashes are expected to become more survivable with advanced technology, fire events might become even more relevant

Post-collision fires

Page 16: BUS FIRE SAFETY - UNECE

16

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 17: BUS FIRE SAFETY - UNECE

Ensuring fire safety in buses Michael Försth,

Asbjørn Hagerupsen, Jan Petzäll

Informal document No. GRSG-95-xx,

agenda item 4

Belgium 2003

11 dead

US Texas 2005

24 dead

Poland 2005

12 dead

Switzerland 2006

3 dead

Page 18: BUS FIRE SAFETY - UNECE

Problem: Regulation No. 118 – burning rate test

(See documents GRSG 94-33, 94-17, 93-15, 92-18, 91-19, 90-32, 90-16, 89-33, 89-23, and 88-21)

Test of horizontal flame spread (ISO 3795, FMVSS 302)

The test only considers horizontal flame propagation, and contains additional technical shortcomings such

as interrupted combustion when test object burns too fast and falls apart.

Page 19: BUS FIRE SAFETY - UNECE

Are matches fire safe?

Page 20: BUS FIRE SAFETY - UNECE

Solution: Proposed fire tests for Reg. No. 118

Use of four established ISO/CEN tests, applied world-wide:

1. Flame spread for surface linings

2. Flame spread for floorings

3. Test for production of smoke and toxic gases

4. Measurement of heat release from a seat

These are established test methods in transportation (e.g. trains – EN 45545-2)

Complying materials exist on the market

Page 21: BUS FIRE SAFETY - UNECE

1. Proposed alternative test for Flame Spread

Flame spread test for surface linings

Criterion for trains: Critical Flux at Extinguishment ≥ 20 kW/m2

Page 22: BUS FIRE SAFETY - UNECE

2. Proposed alternative test for Flame Spread

European harmonised flooring test

Criterion: Critical Heat Flux at extinguishment ≥ 6 kW/m2. Same as for floors on trains.

Page 23: BUS FIRE SAFETY - UNECE

3. Proposed test for Smoke and Toxic Gas production

Smoke test and analysis of toxic gases

Criteria: Requirements on smoke density and concentration of toxic species.

Page 24: BUS FIRE SAFETY - UNECE

Measurement of heat release

Criterion: Maximum Average Rate of Heat Emission < 50 kW. Same as for seats on trains.

4. Proposed test for Seats

Page 25: BUS FIRE SAFETY - UNECE

before fire after 20 sec after 2 min after fire

Bus upholstered seat

after 20 min after 5 min after fire after 20 sec

Railway upholstered seat

Observations

Page 26: BUS FIRE SAFETY - UNECE

Comparison

ProdNo. ISO 3795 / FMVSS 302 ISO 6941

ISO5658-2 / SSoF

1 pass fail fail

2 pass pass pass

3 fail pass fail

4 pass pass fail

5 pass fail fail

6 pass fail fail

7 pass fail pass

8 pass fail pass

9 pass pass pass

10 pass pass pass

11 pass fail fail

12 pass fail fail

13 pass fail fail

14 pass pass fail

15 pass pass pass

16 pass pass pass

17 pass pass pass

26

Page 27: BUS FIRE SAFETY - UNECE

Conclusions

• Lack of requirements for an acceptable level of fire safety for interior materials. (Replacement of horizontal burning rate test with vertical burning rate test was however a step in the right direction.)

• This can be accomplished using established international fire tests, already used for train interiors. Therefore complying materials already exist on the market

• A proposed solution was presented in draft amendment to Reg. No. 118 in informal document GRSG 95-19.

Page 28: BUS FIRE SAFETY - UNECE

28

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 29: BUS FIRE SAFETY - UNECE

Automatic fire suppression systems for engine

compartments in coaches and buses: regulations and

standards.

Presentation at GRSG 98, May 3-7, 2010 Asbjørn Hagerupsen1, Jan Petzäll2 and Michael Försth3 1Norwegian Public Roads Administration 2Swedish Transport Agency 3SP Technical Research Institute of Sweden

Page 30: BUS FIRE SAFETY - UNECE

Background

Before 2004:

Approximately six to seven complete burnouts of buses each year in Sweden due to fires that started

in the engine compartment.

2004:

Swedish insurance companies requested that all buses should be equipped with an approved fire

suppression system in the engine compartment.

2004-2012:

No complete burnouts of buses due to such fires

Regulations and legislation works!

30 Amendment of Regulation No. 107

Page 31: BUS FIRE SAFETY - UNECE

SP Report 2008:41

Page 32: BUS FIRE SAFETY - UNECE

New approach: Combine repeatable test methods with realistic fire scenarios

Identified properties which are important to include in the test:

Complex geometry with many obstructions

High air flow

Multiple fire locations

Different fire scenarios

Hot surfaces with re-ignition potential

Two parts of the project:

Fire suppression performance (finalized in 2013) Amendment of Regulation No. 107

Fire detection capability (finalized 2016)

32

Test method – a new approach

Page 33: BUS FIRE SAFETY - UNECE

33

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 34: BUS FIRE SAFETY - UNECE

Test method for fire detection systems installed in engine compartments of heavy vehicles

34

SP method 5320 – testing of fire detection systems

Page 35: BUS FIRE SAFETY - UNECE

35

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 36: BUS FIRE SAFETY - UNECE

36

Preventive fire safety

Page 37: BUS FIRE SAFETY - UNECE

P-certification for vehicle manufacturers, operators and service centers (workshops) with regard to fire safety

vehicle manufacturer

operator

workshop

37

Safety Management with regard to fire

Page 38: BUS FIRE SAFETY - UNECE

SPCR 191 - Certification rules for operators with respect to vehicle fire safety

Co-operation with IRU

38

SPCR - Certification rules

operator

Page 39: BUS FIRE SAFETY - UNECE

39

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 40: BUS FIRE SAFETY - UNECE

Gap analysis

40

71%

24%

4%

1%

Engine room

Wheel well

Interior

Other

Prevention, detection,

suppression

Prevention, detection,

fire hardening, prolonging tenability

conditions in passanger compartment

Page 41: BUS FIRE SAFETY - UNECE

41

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 42: BUS FIRE SAFETY - UNECE

42

Toxicity

Focus on the production of toxic

gases, starting from the side of the

expected fire.

Page 43: BUS FIRE SAFETY - UNECE

43

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 44: BUS FIRE SAFETY - UNECE

44

Detection

Regulation No 107

Page 45: BUS FIRE SAFETY - UNECE

45

Outline

Bus fires background

Recent fire safety development

Interior materials

Fire suppression

Fire detection

Prevention/Safety management

Ideas for further development

Toxicity

Fire detection

Protection of energy storage

Page 46: BUS FIRE SAFETY - UNECE

In U.S.A. 31 vehicle fires are reported per hour and these are responsible for around 300

deaths. These fires are involved in 12 % of fire deaths.

Trends indicate that the survivable collision energy will continue to increase and, at the

same time, the probability of post-crash fires rises with the collision energy

As crashes are expected to become more survivable with advanced technology, fire events might become even more relevant

Post-collision fires

Requirement for improved protection of energy storage (e.g. fuel tanks)

Page 47: BUS FIRE SAFETY - UNECE

Transportstyrelsen (Sweden)

Statens vegvesen (Norway)

FFI (Strategic vehicle research and innovation, Sweden)

BAM

SP/RISE

47

Acknowledgements

Page 48: BUS FIRE SAFETY - UNECE

RISE Research Institutes of Sweden

THANK YOU, QUESTIONS?

Michael Försth

[email protected]

+46 – (0)10- 516 52 33

Fire Research