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True Downtime CostTrue Downtime Cost

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Our customers can see ROI of 1000%

BIN makes Manufactures, Vendors, and Support companies more profitable through TDC information.

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True Downtime Cost (TDC)Corrugators = $ 10,000 per hour

6 Hours saved in Unplanned downtime, $60K

Air compressor = $ 30,000 per hour 6 Hours saved in Unplanned downtime,

$180KCell Bottleneck = $ 3,000 per hour

6 Hours saved in Unplanned downtime, $18K


Overview (Definition:)

TDC – True Downtime Cost

•A method of recording and analyzing all significant cost metrics associated with equipment downtime in a building or manufacturing facility. •TDC provides a way to assign time and/or monetary value to previously considered “non-tangible” cost of downtime. •Also TDC includes downtime factors commonly overlook to arrive at a more true value for the cost of downtime.


Focus on the 80%

80% of the failures come from 20% of the failure modes.

TDC helps you focus on the greatest cost of downtime, as opposed to traditional broad categories such as “Maintenance” , “Labor”, etc.


Why use TDC? Executive Management

True (Better) information, allows you to make better decisions.

Maintenance Management TDC gives you the tools to cost justify those much

needed equipment upgrades and replacements. All Service and Product Suppliers

Allows you to show customers the true value and savings of your product or service.

Helps your customers cost justify purchasing from you.

You’ve seen the value in CMMS, now see that value increase.

CMMS, might pay for itself in 18-30 months

Targeted cost/risk review of projects and maintenance requirements will typically achieve net payback in 3-6 months.



A Quick Look at TDC metricsEquipment

Categories

People

Product

Start-Up

Bottleneck

Sales Exp

Labor

LPP/M

QC

Maintenance

EngineeringManagement

Downtime

Time

Reduced

Scrap

Band-Aid

OEM

Tooling

Part / Ship

Overhead

A greater return is why we see the popularity of …

TPM (Total Productive Maintenance)

RCM (Reliability Centered Maintenance)



TDC shows at least 10 times the cost that conventional methods show.

This is why TDC amplifies the value of asset management programs by many times.

TDC made easy by growing number of Computer systems

Are being recognized as necessary and valuable for … asset information work management condition monitoring



The relationships are poorly understood, the mathematics are too nasty, and the available raw data is usually inadequate. However, much has changed through the TDC project.

The Old Mindsets


TDC to OEEOEE can appear improved by actions

such as purchasing oversize equipment, providing redundant supporting systems and increasing the frequency of overhauls.

Also complete understanding of OEE is required to make sound decisions.

TDC enhances OEE accuracy, and places it in perspective.


TDC represents the final bottlenecks to a fully integrated and auditable approach to maintenance strategy development / justification.

“LEAN”TPM, RCM, PM

ERP,CMMS,EDI,DCS,PLC

TDC

Click the link to learn more about•TDC Data Source•TDC Cost Factors

business industrial network

Documents

greatest cost of downtime

equipment downtime

unplanned downtime

downtime factors

nontangible cost of

tdc information

tdc metricsoverheadwww

tdc project