business unit robotic solutionsleoni – business unit robotic solutions 2 cables and assemblies for...

The Quality Connection

CablesBusiness Unit Robotic Solutions

www.leoni-marine-technologies.com

LEONI – Business Unit Robotic Solutions

The Business Unit Robotic Solutions offers a comprehensive range of

market-driven products and services for a broad spectrum of robotic

applications. We are your key to customer-specific cables, dresspacks,

and complex system solutions for robotic applications and the car

manufacturing industry.

Innovative production technologies, a high competence in project

management and R & D as well as our all-inclusive installation and

maintenance service are further assets which largely contribute to

your satisfaction.

The success of more than 60,000 dresspacks installed worldwide tells

its own tale. We live every day according to our motto:

The performance required from LEONI cables and dresspacks

is as diverse as their many applications. With our many years of

experience, we know exactly what is required for each specific case.

We cooperate closely with our customers to develop individual

designs perfectly suited to their needs e.g. for the following applica-

tions:

➔ Spot welding

➔ Laser applications

➔ Gluing

➔ Handling

➔ Painting

➔ Drilling

➔ Gas shielded welding

➔ Riveting

➔ Stud welding

➔ Measuring

➔ Polishing

➔ Grinding and many more

www.leoni-robotic-solutions.com

Reduce your down time.

LEONI – Business Unit Robotic Solutions 2

Cables and assemblies

for robotic applications 4

Overview 5

Primary welding cable 6

Control cable 10

Video cable 13

Bus cable 14

Innovations 16

Centers of Competence 18

Quality & Environment 19

www.leoni-robotic-solutions.com 3

Issue: June 2008

All information concerning material properties, construction, electrical and technical

data etc. are in accordance with our present day standard of knowledge and are

without any obligation. Dimensions and weight are reference values. All data my

be changed at any time and without prior notice. We refer to our General Terms and

Conditions of Sale.


Cables and assemblies for robotic applications

LEONI develops and manufactures everything from indivi-

dual wires to complete cable systems in house. Where others

have to look around for a suitable supplier, we already have

the complete solution ready to go.

We have particularly strong copper alloys. We do our own tin, silver,

and gold plating. And we manufacture our own stranded conduc-

tors and can utilize our own plastics production facilities, which

supply optimum insulation mixtures. Additionally, LEONI’s data cable

manufacturing operations provide an entire range of glass and plastic

optical fibers.

It goes without saying that we have good command of every aspect

of cable production. Extruders for extremely thin-walled but sturdy

insulation, high-performance braiding machines and banding

systems for shielding, and precision cabling machines for optimum

electrical and mechanical characteristics – you name it, we have

every capability required for manufacturing high-tech cables.

Usually, our job is not done when the cable is finished. As a system

supplier offering a perfect total solution, we also develop and manu-

facture optimized connecting hardware, brackets, and mounting

hardware; and we integrate electronic and electromechanical compo-

nents and assemble the entire package into a ready-to-fit module.

Advantages

www.leoni-robotic-solutions.com4

individual cable constructions for robotic applications ■

especially designed cable jackets ■

(oil-resistant, abrasion-resistant, flame retardant,

halogen-free, silicone-free, resistant to welding spatter)

high flexibility ■

bending radius to 5 x diameter ■

torsion resistant ■

approvals according to UL, CSA,CE etc. ■

diameter-optimised cables ■

hybrid cables ■

(e.g. control cables with integrated power supply)

special power cables ■

special cables for measurement engineering ■

(e.g. crash test measurements)

optimized for multi-million bending cycles ■

(up to 25 million and more)

fiber optic solutions (glass optical fiber/polymer optical fiber) ■

Overview 1 = Hybridinterbus2 = CC Link3 = Device Net4 = Multibus5 = Profibus

Part No. Design Outer Øapprox.

[mm]

Bending radius Weightapprox. [kg/km]

fixed min. best

Primary welding cableF07571-00-01 1 × 10 mm² 7.9 2 × d 5 × d 10 × d 129F07299-00-01 1 × 16 mm² 9.3 2 × d 5 × d 10 × d 199F07298-08-01 1 × 25 mm² 10.7 2 × d 5 × d 10 × d 296F07381-05-01 1 × 35 mm² 12.8 2 × d 5 × d 10 × d 420

F07570-00-01 1 × 50 mm² 16.0 2 × d 5 × d 10 × d 606F07572-00-01 1 × 70 mm² 18.0 2 × d 5 × d 10 × d 818F07303-00-03 3 × 10 mm² 16.0 2 × d 5 × d 10 × d 420F07063-01-03 3 × 16 mm² 19.0 2 × d 5 × d 10 × d 663F07048-00-03 3 × 25 mm² 23.3 2 × d 5 × d 10 × d 1056F07525-00-03 3 × 35 mm² 26.5 2 × d 5 × d 10 × d 1315F07198-03-03 3 × 50 mm² 29.0 2 × d 5 × d 10 × d 1823

Control cableF07107-07-07 5 × 1.0 mm²+(2 × 1.0 mm²) 9.6 2 × d 5 × d 10 × d 129F07512-02-09 6 × 0.75 mm² + (3 × 0.75 mm²) 9.6 2 × d 5 × d 10 × d 138F07102-04-04 2 × 0.5 mm² + (2 × 0.5 mm²) 8.1 2 × d 5 × d 10 × d 72F07581-00-18 16 × 1.0 mm² + (2 × 1.0 mm²) 13.5 2 × d 5 × d 10 × d 280F07582-00-25 23 × 1.0 mm² + (2 × 1.0 mm²) 13.3 2 × d 5 × d 10 × d 346F07049-05-18 13 × 0,5 mm² + 3 × 1.0 mm² + (2 × 0.5 mm²) 11.7 2 × d 5 × d 10 × d 187F07573-01-26 24 × 1.0 mm² + (2 × 1.0 mm²) 15.0 2 × d 5 × d 10 × d 372F08143-00-40 2x(4x2x0.25 mm²)+(4x1.0 mm²)+2x(5 x 0.5 mm²)

+2x(2x0.5 mm²)+(2x0.25 mm²)+(4x0.75 mm²)21.3 2 × d 5 × d 10 × d 670

F09124-00-31 (3x2x0.25 mm²)+2x4x0.25 mm²+(4x0.5 mm²)

+2x(2x0.5 mm²)+(4x1.5 mm²)+(5x0.5 mm²)

18.1 2 × d 5 × d 10 × d 472

Video cableF07928-00-03 (2 × 0.34 mm² + (0.34 mm²)) 6.9 2 × d 5 × d 10 × d 60

Bus cableF07583-00-15 5 × (2 × 0.25) + 2 × (2 × 1.0) + 1.0 1 2 × d 5 × d 10 × d 215F07076-02-17 6 × (2 × 0.25mm² + (4 × 1.0mm²) + 1.0mm² 1 13.7 2 × d 5 × d 10 × d 215F07939-01-06 3 × 0.75 mm² + ((3 × 0.5 mm²)) 2 12.3 2 × d 5 × d 10 × d 154F07333-01-04 ((2 × 0.38 mm² + (2 × 0.24 mm²)) 3 9.1 3 × d 8 × d 12 × d 86F07315-00-15 1.0 mm²+(2x0.34 mm²)+2x(2x0.24 mm²)

+(2x1.0 mm²)+(2x1.0 mm²)+2x(2x0.25 mm²) 414.5 3 × d 7.5 × d 10 × d 280

F07646-00-02 (2 x 0,34 mm²) 5 7.1 3 × d 7.5 × d 10 × d 73


Primary welding cable

Order No. F07571-00-01 F07299-00-01 F07298-08-01 F07381-05-01 F07570-00-01 F07572-00-01 Order No.

Design 1 × 10 mm² 1 × 16 mm² 1 × 25 mm² 1 × 35 mm² 1 × 50 mm² 1 × 70 mm² Design

Core extra fine copper strand,

according to VDE 0295 / IEC 60228, class 6

bandaged

insulation TPE black

bandaged

extra fine copper strand,


bandaged


bandaged



bandaged


bandaged



bandaged


bandaged



bandaged


bandaged



bandaged


bandaged

Core

Jacket Polyurethane (PUR) black

Ø 7.9 mm

printing: www.leoni-robotic-solutions.

com-s-1×10 mm²-F07571-00-01-

production order no.

Polyurethane (PUR) black

Ø 9.3 mm


com-s-1×16 mm²-F07299-00-01-



Ø 10.7 mm


com-s-1×25 mm²-F07298-08-01-



Ø 12.8 mm


com-s-1×35 mm²-F07381-05-01-



Ø 16.0 mm


com-s-1×50 mm²-F07570-00-01-



Ø 18.0 mm


com-s-1×70 mm²-F07572-00-01-


Jacket

Characteristics flame retardant, halogen free, silicon free flame retardant, halogen free, silicon free Characteristics

Rated voltage U0

/ U 750 V / 1000 V U0

/ U 750 V / 1000 V Rated voltage

Operating temp. –40 °C to +80 °C –40 °C to +80 °C Operating temp.

Insulation test 6 kV– 6 kV– Insulation test




Design 1 × 10 mm² 1 × 16 mm² 1 × 25 mm² 1 × 35 mm² 1 × 50 mm² 1 × 70 mm² Design



bandaged


bandaged



bandaged


bandaged



bandaged


bandaged



bandaged


bandaged



bandaged


bandaged



bandaged


bandaged

Core


Ø 7.9 mm


com-s-1×10 mm²-F07571-00-01-



Ø 9.3 mm


com-s-1×16 mm²-F07299-00-01-



Ø 10.7 mm


com-s-1×25 mm²-F07298-08-01-



Ø 12.8 mm


com-s-1×35 mm²-F07381-05-01-



Ø 16.0 mm


com-s-1×50 mm²-F07570-00-01-



Ø 18.0 mm


com-s-1×70 mm²-F07572-00-01-


Jacket


Rated voltage U0

/ U 750 V / 1000 V U0



Insulation test 6 kV– 6 kV– Insulation test



Order No. F07303-00-03 F07063-01-03 F07048-00-03 F07525-00-03 F07198-03-03 Order No.

Design 3 × 10 mm² 3 × 16 mm² 3 × 25 mm² 3 × 35 mm² 3 × 50 mm² Design



bandaged


printing: 1, 2 green with yellow line ban-

daged



bandaged



daged



bandaged



daged



bandaged



daged



bandaged



daged

Core


Ø 16 mm


com-s-3×10 mm²-F07303-00-03-



Ø 19 mm


com-s-3×16 mm²-F07063-01-03-



Ø 23.3 mm


com-s-3×25 mm²-F07048-00-03-



Ø 26.5 mm


com-s-3×35 mm²-F07525-00-03-



Ø 29 mm


com-s-3×50 mm²-F07198-03-03-


Jacket


Rated voltage U0

/ U 750 V / 1000 V U0


Operating temp. –40 °C to +80 °C –40 °C to +80 °C –40 °C to +80 °C Operating temp.

Insulation test 4 kV– 4 kV– 4.5 kV– Insulation test



Order No. F07303-00-03 F07063-01-03 F07048-00-03 F07525-00-03 F07198-03-03 Order No.

Design 3 × 10 mm² 3 × 16 mm² 3 × 25 mm² 3 × 35 mm² 3 × 50 mm² Design



bandaged



daged



bandaged



daged



bandaged



daged



bandaged



daged



bandaged



daged

Core


Ø 16 mm


com-s-3×10 mm²-F07303-00-03-



Ø 19 mm


com-s-3×16 mm²-F07063-01-03-



Ø 23.3 mm


com-s-3×25 mm²-F07048-00-03-



Ø 26.5 mm


com-s-3×35 mm²-F07525-00-03-



Ø 29 mm


com-s-3×50 mm²-F07198-03-03-


Jacket


Rated voltage U0

/ U 750 V / 1000 V U0


Operating temp. –40 °C to +80 °C –40 °C to +80 °C –40 °C to +80 °C Operating temp.

Insulation test 4 kV– 4 kV– 4.5 kV– Insulation test


Control cable


Design 5 × 1.0 mm² + (2 × 1.0 mm²) 6 × 0.75 mm² + (3 × 0.75 mm²) 2 × 0.5 mm²+(2 × 0.5 mm²) 16 × 1.0 mm² + (2 × 1.0 mm²) 23 × 1.0 mm² + (2 × 1.0 mm²) 13 × 0.5 mm² + 3 × 1.0 mm²

+ (2 × 0.5 mm²)

Design

Core 5 cores 1.0 mm² 6

insulation TPE black printing: 3–6, green

with yellow line

2 cores 1.0 mm² 6


printing: 1, 2

screen: tinned copper

optical coverage 90 %


6 cores 0.75 mm² 6

insulation TPE white printing: 4–9

3 cores 0.75 mm² 6

insulation TPE white

printing: 1–3

bandaged with polyester nonwoven




2 cores 0.5 mm² 6

insulation TPE blue/black bandaged with

PTFE-foil

2 cores 0.5 mm² 6

insulation TPE white/brown




bandaged with PTFE-foil

2 cores 1.0 mm² 6


printing: 1, 2

Screen: tinned copper



15 cores 1.0 mm² 6


printing: 3–17

1 core 1 mm² 6

insulation TPE yellow with green line

23 cores 1.0 mm² 6


printing: 3–24

1 × yellow with green line

2 cores 1.0 mm² 6

insulation TPE white printing: 1, 2




aluminized polyester nonwoven


13 cores 0,5 mm² 6


printing:

4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17


3 cores 1 mm² 6


printing: 3, 13

yellow with green line


2 cores 0.5 mm² 6





Core


Ø 9.6 mm

printing: www.leoni-robotic-solutions.com-

s-5×1mm²+(2×1mm²)-F07107-07-07-



Ø 9.6 mm


s-6×0.75mm²+(3×0.75mm²)-F07512-02-09-



Ø 8.1 mm


s-2×0.5mm²+(2×0.5mm²)-F07102-04-04-



Ø 13.5 mm


s-16×1mm²+(2×1mm²)-F07581-00-18-



Ø 13.3 mm


s-23×1mm²+(2×1mm²)-F07582-00-25-



Ø 11.7 mm


s-13×0,5mm²+3×1mm²+(2×0,5mm²)-

F07049-05-18-production order no.

Jacket


Rated voltage 600 V 450 V 600 V 600 V Rated voltage


Insulation test Core/core 3 kV–

Core/screen 2 kV–

Core/core 2.5 kV–

Core/screen 1.5 kV–

Core/core 3 kV–

Core/screen 2 kV–

Core/core 3 kV–

Core/screen 2 kV–

Core/core 3 kV–

Core/screen 2 kV–

Core/core 3 kV–

Core/screen 2 kV–

Insulation test

6fine copper strand, according to VDE 0295 / IEC 60228, class 5


Control cable


Design 5 × 1.0 mm² + (2 × 1.0 mm²) 6 × 0.75 mm² + (3 × 0.75 mm²) 2 × 0.5 mm²+(2 × 0.5 mm²) 16 × 1.0 mm² + (2 × 1.0 mm²) 23 × 1.0 mm² + (2 × 1.0 mm²) 13 × 0.5 mm² + 3 × 1.0 mm²

+ (2 × 0.5 mm²)

Design


insulation TPE black printing: 3–6, green

with yellow line

2 cores 1.0 mm² 6


printing: 1, 2




6 cores 0.75 mm² 6

insulation TPE white printing: 4–9

3 cores 0.75 mm² 6


printing: 1–3





2 cores 0.5 mm² 6

insulation TPE blue/black bandaged with

PTFE-foil

2 cores 0.5 mm² 6

insulation TPE white/brown




bandaged with PTFE-foil

2 cores 1.0 mm² 6


printing: 1, 2




15 cores 1.0 mm² 6


printing: 3–17

1 core 1 mm² 6


23 cores 1.0 mm² 6


printing: 3–24

1 × yellow with green line

2 cores 1.0 mm² 6







13 cores 0,5 mm² 6


printing:

4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17


3 cores 1 mm² 6


printing: 3, 13

yellow with green line


2 cores 0.5 mm² 6





Core


Ø 9.6 mm


s-5×1mm²+(2×1mm²)-F07107-07-07-



Ø 9.6 mm


s-6×0.75mm²+(3×0.75mm²)-F07512-02-09-



Ø 8.1 mm


s-2×0.5mm²+(2×0.5mm²)-F07102-04-04-



Ø 13.5 mm


s-16×1mm²+(2×1mm²)-F07581-00-18-



Ø 13.3 mm


s-23×1mm²+(2×1mm²)-F07582-00-25-



Ø 11.7 mm


s-13×0,5mm²+3×1mm²+(2×0,5mm²)-

F07049-05-18-production order no.

Jacket


Rated voltage 600 V 450 V 600 V 600 V Rated voltage



Core/screen 2 kV–

Core/core 2.5 kV–


Core/core 3 kV–

Core/screen 2 kV–

Core/core 3 kV–

Core/screen 2 kV–

Core/core 3 kV–

Core/screen 2 kV–

Core/core 3 kV–

Core/screen 2 kV–

Insulation test


Control cable

Order No. F07573-01-26 F09124-00-31

Hybrid cable for servo guns · Also available for fixed installation

F08143-00-40


F07928-00-03 Order No.

Design 24 × 1.0 mm² + (2 × 1.0 mm²) (3×2×0.25 mm²) + 2×4×0.25 mm² + (4×0.5 mm²) + 2×(2×0.5 mm²) + (4×1.5 mm²) + (5×0.5 mm²) 2×(4×2×0.25 mm²) + (4×1.0 mm²) + 2×(5×0.5 mm²) + 2×(2×0.5 mm²) + (2×0.25 mm²)

+ (4×0.75 mm²)

(2 × 0.34 mm² + (0.34 mm²)) Design







24 cores 1.0 mm² 6


printing: 3–25, 1 yellow with green line


6 cores 0.25 mm² · insulation TPE white/brown, green/yellow, grey/pink · PTFE foil

screen: tinned copper · optical coverage 90 % · insulation TPE black

8 cores 0.25 mm² · insulation TPE white, brown, green, yellow, grey, pink, blue, red · PTFE foil

4 cores 0.5 mm² · insulation TPE black, printing: 1–3 · PTFE foil 6


4 cores 0.5 mm² · insulation TPE black, printing: 7, 8, 14, 15 · PTFE foil 6


4 cores 1.5 mm² · insulation TPE black, printing: 4–6, green/yellow · PTFE foil 6




16 cores 0,25 mm² · insulation TPE white/brown, green/yellow, grey/pink, blue/red, black/

violet, grey-pink/red-blue, white-green/brown-green, white-yellow/yellow-brown

ePTFE foil · screen: tinned copper · optical coverage 85 % · binder: ePTFE

4 cores 1 mm² · insulation TPE white, printing 19–22 · ePTFE foil 6

screen: tinned copper · optical coverage 85 % · binder: ePTFE

10 cores 0.5 mm² · insulation TPE white, printing 5–9, 10–14 6


4 cores 0.5 mm² · insulation TPE white, printing 1–4 6


2 cores 0.25 mm² · insulation TPE white-grey, grey-brown


4 cores 0,75 mm² · insulation TPE white, printing: 15–18 6


2 cores 0.34 mm²


acc. to VDE 0295/IEC 60228, class 6

Insulation TPE green, brown

1 core 0.34 mm²



Insulation TPE white



insulation TPE grey

Core

Screen/Jacket Polyurethane (PUR) black

Ø 15 mm


s-24×1mm²+(2×1mm²)-F07573-01-26-


Screen: tinned copper, optical coverage 90 %

Jacket: Polyurethane (PUR) black

Ø 18.1 mm

printing: www.leoni-robotic-solutions.com-s-(3×2×0.25 mm²) + 2×4×0.25 mm² + (4×0.5 mm²) +

2×(2×0.5 mm²) + (4×1.5 mm²) + (5×0.5 mm²)-F09124-00-31-production order no.



Ø 21.3 mm

printing: www.leoni-robotic-solutions.com-s-2×(4×2×0.25 mm²) + (4×1.0 mm²) +

2×(5×0.5 mm²) + 2×(2×0.5 mm²) + (2×0.25 mm²) + (4×0.75 mm²)-F08143-00-40-


Polyurethane (PUR) grey

Ø 6,9 mm


s-(2×0.34mm²+(0.34mm²))-F07928-00-03-


Screen/Jacket


Rated voltage 600 V 1 = 600 V / 2 = 450 V 450 V 250 V Rated voltage

Operating temp. –40 °C to +80 °C –50 °C to +80 °C –40 °C to +80 °C –40 °C to +80 °C Operating temp.


Core/screen 2 kV–

Core/core 1 = 3 kV/DC, 2 = 2.5 kV/DC

Core/screen 1 = 2 kV/DC, 2 = 1.5 kV/DC

Screen/screen 1 = 2 kV/DC, 2 = 2 kV/DC

Core/core 2.5 kV/DC

Core/screen 1.5 kV/DC

Core/core 2.5 kV–


Insulation test



Video cable

Order No. F07573-01-26 F09124-00-31


F08143-00-40


F07928-00-03 Order No.

Design 24 × 1.0 mm² + (2 × 1.0 mm²) (3×2×0.25 mm²) + 2×4×0.25 mm² + (4×0.5 mm²) + 2×(2×0.5 mm²) + (4×1.5 mm²) + (5×0.5 mm²) 2×(4×2×0.25 mm²) + (4×1.0 mm²) + 2×(5×0.5 mm²) + 2×(2×0.5 mm²) + (2×0.25 mm²)

+ (4×0.75 mm²)

(2 × 0.34 mm² + (0.34 mm²)) Design







24 cores 1.0 mm² 6


printing: 3–25, 1 yellow with green line


6 cores 0.25 mm² · insulation TPE white/brown, green/yellow, grey/pink · PTFE foil


8 cores 0.25 mm² · insulation TPE white, brown, green, yellow, grey, pink, blue, red · PTFE foil



4 cores 0.5 mm² · insulation TPE black, printing: 7, 8, 14, 15 · PTFE foil 6


4 cores 1.5 mm² · insulation TPE black, printing: 4–6, green/yellow · PTFE foil 6




16 cores 0,25 mm² · insulation TPE white/brown, green/yellow, grey/pink, blue/red, black/

violet, grey-pink/red-blue, white-green/brown-green, white-yellow/yellow-brown


4 cores 1 mm² · insulation TPE white, printing 19–22 · ePTFE foil 6

screen: tinned copper · optical coverage 85 % · binder: ePTFE

10 cores 0.5 mm² · insulation TPE white, printing 5–9, 10–14 6


4 cores 0.5 mm² · insulation TPE white, printing 1–4 6


2 cores 0.25 mm² · insulation TPE white-grey, grey-brown


4 cores 0,75 mm² · insulation TPE white, printing: 15–18 6


2 cores 0.34 mm²



Insulation TPE green, brown

1 core 0.34 mm²



Insulation TPE white



insulation TPE grey

Core

Screen/Jacket Polyurethane (PUR) black

Ø 15 mm


s-24×1mm²+(2×1mm²)-F07573-01-26-




Ø 18.1 mm

printing: www.leoni-robotic-solutions.com-s-(3×2×0.25 mm²) + 2×4×0.25 mm² + (4×0.5 mm²) +

2×(2×0.5 mm²) + (4×1.5 mm²) + (5×0.5 mm²)-F09124-00-31-production order no.



Ø 21.3 mm

printing: www.leoni-robotic-solutions.com-s-2×(4×2×0.25 mm²) + (4×1.0 mm²) +

2×(5×0.5 mm²) + 2×(2×0.5 mm²) + (2×0.25 mm²) + (4×0.75 mm²)-F08143-00-40-


Polyurethane (PUR) grey

Ø 6,9 mm


s-(2×0.34mm²+(0.34mm²))-F07928-00-03-


Screen/Jacket


Rated voltage 600 V 1 = 600 V / 2 = 450 V 450 V 250 V Rated voltage

Operating temp. –40 °C to +80 °C –50 °C to +80 °C –40 °C to +80 °C –40 °C to +80 °C Operating temp.


Core/screen 2 kV–

Core/core 1 = 3 kV/DC, 2 = 2.5 kV/DC

Core/screen 1 = 2 kV/DC, 2 = 1.5 kV/DC

Screen/screen 1 = 2 kV/DC, 2 = 2 kV/DC

Core/core 2.5 kV/DC


Core/core 2.5 kV–


Insulation test


Bus cable

Order No. F07583-00-15

Hybrid Interbus cable

F07076-02-17


F07315-00-15

Multibus cable · Also available for fixed installation

F07646-00-02

Profibus cable

F07939-01-06

CC-Link cable

F07333-01-04

Cable for Devicenet application

Order No.

Design 5 × (2 × 0.25 mm²) + 2 × (2 × 1 mm²)

+ 1.0 mm²

1.0 mm² + (4 × 1.0 mm²) +

6 × (2 × 0,25 mm²)

1.0 mm² + (2×0.34 mm²) + 2×(2×0.24 mm²) +

(2×1.0 mm²) + (2×1.0 mm²) + 2×(2×0.25 mm²)

(2 × 0.34 mm²) 3 × 0.75 mm² + ((3 × 0.5 mm²)) (2 × 0.38 mm²) + (2 × 0.24 mm²) Design

Core 10 cores 0.25 mm²

insulation PE

colours according to DIN 47100




impedance 100 Ω ± 15 %

4 cores 1.0 mm² 6

insulation TPE red, black, blue, brown




1 core 1.0 mm² 6


12 cores 0.25 mm²

insulation PE





4 cores 1.0 mm² 6






1 core 1.0 mm² 6


1 core 1.0 mm² · insulation TPE green-yellow 6

2 cores 0.34 mm² · ins. S-FEP green, salmon red · PTFE foil

screen: tinned copper · optical coverage 85 %

binder: PTFE · impedance 150 Ω ± 10 %

4 cores 0.24 mm² · ins. S-FEP white/blue, red/blue

foil shield, optical coverage 100 % · screen: tinned copper

optical coverage 90 % · binder: PTFE


2 cores 1.0 mm² · ins. TPE blue/brown · PTFE foil 6

screen: tinned copper · opt. coverage 90 % · binder: PTFE

2 cores 1.0 mm² · ins. TPE red/black · foil shield 6

optical coverage 100 % · screen: tinned copper


4 cores 0.25 mm² · ins. PE green/pink, green/yellow

PTFE foil · screen: tinned copper · opt. coverage 90 %


2 cores 0.34 mm²

insulation S-FEP green, salmon red


PTFE foil

3 cores 0.75 mm² 6 2

insulation PE blue, white, yellow

2 × screen: tinned copper


impedance 1 MHz 110 Ω ± 15 %

3 cores 0.5 mm² 6 1

insulation PE black, red, green


2 cores 0.38 mm²

insulation TPE black, red




PTFE foil

2 cores 0.24 mm²

insulation foam-FEP white, blue

aluminized polyester nonwoven screen:

tinned copper


PTFE foil


Core

Jacket Polyurethane (PUR) violet · Ø 12.9 mm


s-5×(2×0,25mm²)+2×(2×1mm²)+1,0mm²

-F007583-00-15-production order no.

Polyurethane (PUR) violet · Ø 13.7 mm


s-1.0 mm²+(4×1.0 mm²)+6×(2×0.25mm²)

-F07076-02-17- production order no.

Polyurethane (PUR) violet · Ø 14.5 mm; printing: www.

leoni-robotic-solutions.com-s-1.0 mm² + (2×0.34 mm²)

+ 2×(2×0.24 mm²) + (2×1.0 mm²) + (2×1.0 mm²) +

2×(2×0.25 mm²)-F07315-00-15-production order no.


Jacket: Polyurethane (PUR) black · Ø 7.1 mm

printing: www.leoni-robotic-solutions.com-s-

(2x0.34 mm²)-F07646-00-02-production order no.

Polyurethane (PUR) red · Ø 12.3 mm


s-3×0,75mm²)+((3×0,5mm²))-

F07939-01-06- production order no.

Polyurethane (PUR) black · Ø 9.1 mm


s-((2×0,38mm²)+(2×0,24mm²)-

F07333-01-04 - production order no.

Screen/Jacket


Rated voltage 600 V 600 V 1 = 450 V 2 = 250 V 250 V 250 V 1 / 450 V 2 300 V Rated voltage

Operating temp. –20 °C to +70 °C –20 °C to +70 °C –20 °C to +90 °C –40 °C to +90 °C –20 °C to +70 °C –40 °C to +80 °C Operating temp.

Insulation test Core/core 2,5 kV–

Core/screen 1,5 kV–

Core/core 2,5 kV–


Core/core 1 = 2.5 kV/DC, 2 = 2 kV/DC

Core/screen 1 + 2 = 1.5 kV/DC

Core/core 2.5 kV/DC


Core/core 2 kV– 1

Core/core 2,5 kV– 2

Core/screen 1,5 kV– 1 / 2

Core/core 2.5 kV–


Insulation test



Bus cable

Order No. F07583-00-15


F07076-02-17


F07315-00-15

Multibus cable · Also available for fixed installation

F07646-00-02

Profibus cable

F07939-01-06

CC-Link cable

F07333-01-04

Cable for Devicenet application

Order No.

Design 5 × (2 × 0.25 mm²) + 2 × (2 × 1 mm²)

+ 1.0 mm²

1.0 mm² + (4 × 1.0 mm²) +

6 × (2 × 0,25 mm²)

1.0 mm² + (2×0.34 mm²) + 2×(2×0.24 mm²) +

(2×1.0 mm²) + (2×1.0 mm²) + 2×(2×0.25 mm²)

(2 × 0.34 mm²) 3 × 0.75 mm² + ((3 × 0.5 mm²)) (2 × 0.38 mm²) + (2 × 0.24 mm²) Design

Core 10 cores 0.25 mm²

insulation PE

colours according to DIN 47100





4 cores 1.0 mm² 6





1 core 1.0 mm² 6


12 cores 0.25 mm²

insulation PE





4 cores 1.0 mm² 6






1 core 1.0 mm² 6


1 core 1.0 mm² · insulation TPE green-yellow 6

2 cores 0.34 mm² · ins. S-FEP green, salmon red · PTFE foil

screen: tinned copper · optical coverage 85 %


4 cores 0.24 mm² · ins. S-FEP white/blue, red/blue

foil shield, optical coverage 100 % · screen: tinned copper



2 cores 1.0 mm² · ins. TPE blue/brown · PTFE foil 6

screen: tinned copper · opt. coverage 90 % · binder: PTFE

2 cores 1.0 mm² · ins. TPE red/black · foil shield 6

optical coverage 100 % · screen: tinned copper


4 cores 0.25 mm² · ins. PE green/pink, green/yellow

PTFE foil · screen: tinned copper · opt. coverage 90 %


2 cores 0.34 mm²

insulation S-FEP green, salmon red


PTFE foil

3 cores 0.75 mm² 6 2

insulation PE blue, white, yellow

2 × screen: tinned copper



3 cores 0.5 mm² 6 1

insulation PE black, red, green


2 cores 0.38 mm²

insulation TPE black, red




PTFE foil

2 cores 0.24 mm²

insulation foam-FEP white, blue

aluminized polyester nonwoven screen:

tinned copper


PTFE foil


Core

Jacket Polyurethane (PUR) violet · Ø 12.9 mm


s-5×(2×0,25mm²)+2×(2×1mm²)+1,0mm²

-F007583-00-15-production order no.

Polyurethane (PUR) violet · Ø 13.7 mm


s-1.0 mm²+(4×1.0 mm²)+6×(2×0.25mm²)

-F07076-02-17- production order no.

Polyurethane (PUR) violet · Ø 14.5 mm; printing: www.

leoni-robotic-solutions.com-s-1.0 mm² + (2×0.34 mm²)

+ 2×(2×0.24 mm²) + (2×1.0 mm²) + (2×1.0 mm²) +

2×(2×0.25 mm²)-F07315-00-15-production order no.


Jacket: Polyurethane (PUR) black · Ø 7.1 mm

printing: www.leoni-robotic-solutions.com-s-

(2x0.34 mm²)-F07646-00-02-production order no.

Polyurethane (PUR) red · Ø 12.3 mm


s-3×0,75mm²)+((3×0,5mm²))-

F07939-01-06- production order no.

Polyurethane (PUR) black · Ø 9.1 mm


s-((2×0,38mm²)+(2×0,24mm²)-

F07333-01-04 - production order no.

Screen/Jacket


Rated voltage 600 V 600 V 1 = 450 V 2 = 250 V 250 V 250 V 1 / 450 V 2 300 V Rated voltage

Operating temp. –20 °C to +70 °C –20 °C to +70 °C –20 °C to +90 °C –40 °C to +90 °C –20 °C to +70 °C –40 °C to +80 °C Operating temp.

Insulation test Core/core 2,5 kV–


Core/core 2,5 kV–


Core/core 1 = 2.5 kV/DC, 2 = 2 kV/DC

Core/screen 1 + 2 = 1.5 kV/DC

Core/core 2.5 kV/DC


Core/core 2 kV– 1

Core/core 2,5 kV– 2

Core/screen 1,5 kV– 1 / 2

Core/core 2.5 kV–


Insulation test


Innovations www.leoni-marine-technologies.com

LEONI weld-connex

Our LEONI weld-connex primary connectors are used particularly in

applications such as manual and robot-operated welding guns. They

are fitted to connecting cables from the power supply to the welding

transformer.

Our LEONI weld-connex connectors feature compact dimensions,

easy fitting and a high degree of efficiency.

Benefits

customer and service-friendly assembly without the use ■

of special tools

option of switching from a straight to a bent cable outlet ■

without removing connectors

all parts available separately thanks to modular connector ■

construction

primary connector adjustable in eight positions ■

also adjustable while fitted thanks to the spring clip system ■

leading PE-contact by means of simple positioning ■

low connecting forces ■

extremely large number of repeat connections possible ■

high contact reliability thanks to lamella sockets ■

pilot contacts optional ■

hexagonal coding optional ■

You will find further information in our separate product literature at www.leoni-robotic-solutions.com.


Innovations

LEONI dresspack LSH-line

For automated production processes where industrial robots

are used for precise and highly dynamic movements, LEONI

stands for quality, innovation and service with the know-how

of more than 60,000 robot dresspacks installed worldwide.

With the LEONI dresspack LSH-line we offer you a new system for

perfectly guided, adjustable-length dresspacks for industrial robots.

A specially designed casing guides the dresspack from axes 3–6 at

variable lengths. A spring retraction system, inside the casing, adjusts

the length of the dresspack. Other individual components such as

the strain relief, cable and tightening clamps are fitted as part of the

complete system.

Benefits

Glass fiber and mineral reinforced plastic casing ■

Dresspack length adjustable up to 0.5 m ■

Optimum gliding properties ■

UL 94 V-2 rating ■

100 % silicone free ■

Compatible for dresspacks with various nominal widths by ■

easy fitting of adapters

Mechanical properties: ■

shock resistant, dirt-repelling, abrasion proof, smooth and

robust outer contour

Torsional stiffness ■

Ability to fit in any position without affecting the function ■

of the spring retraction e.g.:

overhead installation and over-flip is no problem



HEAD OFFICELEONI Protec Cable Systems GmbHMannheimer Strasse 730880 LaatzenGermanyPhone +49 (0)511-820793-33Fax +49 (0)[email protected]

GERMANyLEONI Protec Cable Systems GmbHAn der Auehütte 1098574 SchmalkaldenPhone +49 (0)3683-6505-741Fax +49 (0)[email protected]

GERMANyadvintec GmbHMannheimer Strasse 730880 LaatzenPhone +49 (0)511-820793-50Fax +49 (0)[email protected]

FRANCELEONI CIA Cable Systems S.A.1, Avenue Louis PasteurZone Industrielle de Gellainville28630 GellainvillePhone +33 (0)237 337 500Fax +33 (0)237 337 [email protected]

UKLEONI Tailor-Made Cable UK LimitedUnits 12-14, Boythorpe Business Units, Dockwalk S40 2QR BoythorpePhone +44 (0)1246-55-86-18Fax +44 (0)[email protected]

USALEONI Engineering, Products & Service Inc.2505 Industrial Row DriveTroy, Mi 48084Phone +1 (0)248-655-1900Fax +1 (0)[email protected]

SPAINLEONI Special Cables Iberica S.A.Pol. Ind. Can CalderónC/ Riera Fonollar, 41 Nave B08830 Sant Boi de LlobregatPhone +34 (0)9363544-00Fax +34 (0)[email protected]

Think global – act local.


We are represented in all the key industrial regions.

Business Unit Robotic Solutions – Centers of competence

EnglandUSA Germany

France

Mexico

China

Japan

South Korea

India

South Africa

Belgium

Italy

Turkey

Spain

Brazil LEONI LEONI Partner

LEONI quality management

State-of-the-art manufacturing processes using innovative techno-

logies and a DIN / ISO 9001:2000 compliant quality assurance system

provide the required safety and quality when using our products.

Quality and safety based on

precise planning, testing using the latest testing

equipment and methods as well as documentation

preventive quality assurance by means of error-preventing

tools such as machinery and process capability analyses

100 % online process control

(SPC = Statistical Process Control)

supplier, customer and product audits

LEONI environmental management

Business success and ecological responsibility are no contradiction

in terms for us. We acknowledge that, as a commercial enterprise, we

share a special responsibility for safeguarding the natural essentials

of life. It is our aim to strike a balance between people’s aspirations,

environmental concerns and the interests of our company.

Environmental protection consequently is a mandatory element of

our business activity at LEONI. A whole string of LEONI facilities in

Germany and other countries are DIN ISO 14001 certified.

LEONI – The Quality Connection


One of LEONI’s most important success factors is the globally consistent high quality of its products.

Mannheimer Strasse 7

30880 Laatzen

Germany

Phone +49 (0)511-820793-30

E-mail [email protected]

www.leoni-robotic-solutions.com

LEONI Protec

Cable Systems GmbH

Business Unit Robotic Solutions

CablesLEONI – Business Unit Robotic SolutionsContentCables and assemblies for robotic applicationsOverviewPrimary welding cableControl cableVideo cableBus cableInnovationsThink global – act local.LEONI – The Quality Connection

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