b+v manual - power slip, hydraulic op. ps 500 - rev007 valid from sn 45561-august 2008

1

Blohm+Voss Pipe Handling Equipment PS 500

Technical Documentation

Man

ual R

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07, A

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t 20

08

Blohm + Voss A Companyof ThyssenKruppMarine Systems

Repair

2

GENERAL INFORMATION

Intended use of this manual

This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Repair GmbH, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Repair GmbH, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Intellectual property

All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Repair GmbH.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Repair GmbH” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.

NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

Warnings and Note

WARNING: A “WARNING” INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel. fAIluRe to obseRve ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.

NOTE: A “note” indicates that additional information is provided about the current topics.

WARNING: thIs techNIcAl documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd mAINteNANce foR the blohm + voss RepAIR Gmbh tool . It must be studIed befoRe WoRkING WIth the tool.

CE Marking

The tool complies with the Machinery Directive 98/37/EC.

For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).

Blohm + Voss Repair GmbHOil Tool DivisionHermann-Blohm-Straße 220457 HamburgGermany

Phone: +49(0)40/3119-1826/1162 Fax:+49(0)40/[email protected]

Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore

Phone: +65-6734-7177Fax: [email protected]

Manufacturer & Agents World wide

Gray EOT, Inc.P.O. Box 79485Houston, Texas 77279-9485United States of America

Phone: +1-713-952 0266Fax: +1-713-952 [email protected]

3

Warnings and Note

WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of the tool WIth otheR tools oR equIpmeNt.

WARNING: the WARNING plAtes ANd lAbels must be pReseNt oN the tool. do Not Remove the lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.

WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.

RestRIctIoN: do Not use the tool foR ANy otheR puRpose thAN suspeNdING tubulAR WIthIN It’s specIfIcAtIoN.

WARNING: fAIluRe to coNduct RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.

WARNING: you must NeItheR Assemble NoR dIsAssemble slIps, GuIdes, INseRts, etc. WheN the poWeR slIp Is plAced IN the RotARy tAble.

WARNING: All WARNING plAtes ANd lAbels AttAched to the equIpmeNt must be obseRved.

WARNING: keep dIstANce fRom the tool duRING opeRAtIoN ANd tRIAls

WARNING: the tool must oNly be seRvIced by tRAINed, AuthoRIsed peRsoNNel

WARNING: WeAR peRsoNAl pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt. especIAlly oIl uNdeR pRessuRe cAN cAuse seveRe INjuRy.

Warning plate

WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re-use them. AlWAys ReplAce them WIth NeW sAfety elemeNts

WARNING: uNdeR No cIRcumstANces should the slIp Assembly be RAIsed uNdeR loAd.If the slIp Assembly Is put IN plAce, the tool cAN beAR the loAd of the dRIll pIpe.befoRe RAIsING the slIp Assembly, mAke suRe thAt the elevAtoR used Is closed ANd thAt the elevAtoR beARs the loAd. the slIp Assembly must be ReleAsed fRom ANy loAd WheN RAIsING It.

WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.

WARNINGTHIS PRODUCT COULD BE HAZARDOUSIF IMPROPERLY USED. MISUSE OF THIS TOOL COULD CAUSESERIOUS INJURY TO PERSONNEL. THIS MUST BE PROPERLYINSTALLED AND MAINTAINED IN FIRST CLASS CONDITION.DO NOT REMOVE OR ALTER ANY PARTS. DO NOT WELD ORALTER WITHOUT FACTORY AUTHORIZATION. ALL REPLACEMENTPARTS MUST BE OF BLOHM & VOSS MANUFACTURE

4

TABLE OF CONTENTSTAB

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GENERAL INFORMATION 2

Warnings and Note 2Intended use of this manual 2Intellectual property 2Manufacturer & Agents World wide 2CE Marking 2Warnings and Note 3

TABLE OF CONTENTS 4

1. DESCRIPTION 8

General 8Features 8Options 8Hydraulic connections 8Rotary tables 8Main assemblies 8Improper / Unsafe Use 9Limited Warranty 9Identification 9Technical Data 10Hook up kit pn 756007-HUK 10Available optional equipment 10Options 11Main Dimension 12Opening dimensions 14

2. COMMISSIONING 16

Commissioning PS 500 16Scope of supply 16Hydraulic Characteristics 16Check and Lubrication 16Commissioning PS 500 hand slip insert bowls 16Checklist 16PS 500 16

3. INSTALLATION 18

Lifting and transport 18Hydraulic System 18Hydraulic connections 18Purging air 18Possible connection systems 18Aligning the Hydraulic Connection 19Installation Schematic 19Functional description of hydraulic system 20Set slips 20Raise slips 20Feedback 20Anti-lowering valve 21Adjusting Valve No. 5 21Adjusting Valve No. 6 21Hydraulic centering system (HCS) 22HCS Opening/Closing 22

HCS Lock/Unlock 22Mounting the Guide Plates 23Transportation of Guide Plates 23Switching the hydraulic system on/off 23Insert Carriers 24Carrier Lifting Tool 24Carrier Case 24Pipe Wiper System (optional) 25General Information 25Features 25Installation of the B+V Pipe Wiper System 25Installation of pipe wiper 26Hand slip insert bowls 27No. 3 (optional) 27Identification 27Assembling Handslip Insert Bowl No.3 28Handling the Bowl No.3 29Order of Assembling 30Assembling Right Half 30Finalized assembly 30Disassembling Bowl No.3 from PS 500 30Hinge casing spider 31Identification 31Assembly of the hinge casing spider 31Handling the hinge casing spider 32Installation of the hinge casing spider 32Installation PS 500 33Hydraulic Connections 33Function test 33

4. OPERATIONS 36

Safety 36Operation 36Removing the PS when pipe is in the hole 36Removing the PS from drill pipe (in rotary) 36Connecting and disconnecting of the hydraulic hoses 36Dis-connection hoses in slips up position 36Handling the slip assembly during operation 37(Emergency) opening the door 38Use of handslips 38Using handslips 38

5. MAINTENANCE AND INSPECTION 40

General 40Lubrication and Central-Grease-System 40Manual lubrication 40Grease daily 41Grease quality 41Lubrication 41Lubrication of the Pipe Wiper System 41Lubrication check list PS 42

5

TAB

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OM

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NIN

GIN

STA

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OP

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Inspection categories acc. to API RP 8B 43Frequency 43Periodic inspection 43Non-periodic inspection 43Inspection 43Inspection of Hydraulic System 43Dismantling Inspection 44

Inspection check lists 45

Check List Category I 46Check List Category II 48Check List Category III 50Check List Category IV 51Wear data criteria 52Critical Areas Centre Frame 53Critical Areas Carier 53Critical Areas Centre Slip 53Critical Areas Left Slip 53Critical Areas Door and Hinge Pin 53Critical Areas 53Critical Areas Right Slip 53Critical area drawings of lifting eyes. 54Wear data Guide plates 54

6. SIZE COMPONENTS 56

Casing 56Drill Pipe 57Drill Collar without ZIP groove 58Drill Collar with ZIP groove 59

7. DRAWINGS AND SPARE PARTS PS 500 62

757000-E PS 500 for Emsco RT 62757000-E Parts list 62757000-N PS 500 for National RT 63757000-N Parts list 63757000-OW PS 500 for Oilwell RT 64757000-OW Parts list 64756020 PS 500 Slip assembly 65756020 Parts list 65756030-BC* Carrier Assembly Drill Pipe andCasing - Previous Insert 66756030-BC* Parts list 66756050-BC* Carrier Assembly Drill Collar - Previous Insert 67756050-BC* Parts list 67756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert 68756630-BC* Parts list 68756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont. 69756650-BC* Carrier Assembly Drill Collar - First Upgraded Insert 70756650-BC* Parts list 70756670-BC* Carrier Assembly for Drill Pipe and

Casing - Second Upgraded Insert 71756670-BC* Parts list 71756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont. 72756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert 73756690-BC* Parts list 73756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert Cont. 74756018 Carrier securing Assembly 75756018 Parts list 75756009 Door Assembly 76756009 Parts list 76756330 Hydraulic Centring System Assembly 77756330 Parts list 77756720 Locking Device for Cover 78756720 Parts list 78756800 Hydraulic assembly schematic 79756800 Parts list 80756800 Parts list (continued) 81756800-1 Hydraulic connection assembly 82756800-1 Parts list 82756801 Valve block 83756801 Parts list 83756802 Distribution plate 84756802 Parts list 84757030 Hydraulic cover assembly 85757030 Parts list 85756094 Assembly for Feedbackvalve 86756094 Parts list 86757060 Greasing System 87757060 Parts list 87757006 Bolt Assembly 88757006 Parts list 88775810 Air Operated Greasing System 89775810 Parts list 89Instructions grease pump 90775820 Tool kit for PS 91775008 Carrier Box 91775820 Parts list 91775008 Parts list 91756070 Carrier Lifting Tool 92756070 Parts list 92756757 Wiper Tool 92756757 Parts list 92553455 Bit Breaker Adapter Plate 93553200 Solid adapter 37.5“-49.5“ 93553200 Parts list 93553210 Hinged adapter 37.5“-49.5“ 94553210 Parts list 94756750 Pipe wiper assembly 95756750 Parts list 95756751 Pipe Wiper Left Part (optional) 96756751 Parts list 96

6

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756752 Pipe Wiper Right Part (optional) 97756752 Parts list 97756787 Interchange part 98756787 Parts list 98776750 Top Wear Guide 99776750 Parts list 9989207 Locking assembly 10089207 Parts list 100756850 Multi coupling kit for hydraulic connection (standard) 101756850 Parts list 101756860 Multi coupling kit for hydraulic connection above the iron roughneck rails 102756860 Parts list 102775325 Multi coupling assembly 103775325 Parts list 103553600 Hinge casing spider 104553600 Parts list 104757000-RSP-Spare parts for PS 500 (2 years operational) 105757000-RSP Spare parts list for PS 500 (2 years operational) 105756850-RSP Spare parts list for Multi coupling kit (2 years operational) 106757000-RSP-H Spare parts list for hydraulics (2 years operational) 106756750 RSP-Spare parts list for B+V Wiper System (2 years operation) 106

7

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DESCRIPTION

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1. DESCRIPTION

General

The Blohm+Voss Powerslip PS500 is designed to be installed into 37.5” rotary tables almost to flush level with the rig floor.It lowers the casing connection for easier operation and eliminates the need for work platforms. The PS500 is rated for 500 short tons. The PS500 is used for suspending tubular like casing, drill pipe, tubing and drill collars.

Features

Hydraulic operated flush mounted Power Slip• Rapid changing of pipe sizes by means of Insert Carrier • and Slip Assemblies.Material and manufacturing standard in acc. to API 7K• Central Slip Grease System • Hydraulic system is completely integrated and covered • into the PS500 body. Protector and centraliser can be used when Slip • Assembly (without Insert Carrier) has been lifted.A hydraulic feedback signal is available, which shows • that the Slip Assembly has been set.Hydraulic operated Centring Device ( can be switched off • if not needed)

Options

Hydraulic connections

Optional two different main hydraulic connection are possible:

Below the power slip in the rotary table • On top of the power slip above the drill floor with • hydraulic hoses or multi-couplings.

Rotary tables

The tool is available for the following Rotary Tables:Configuration Part number

National 757000-N

Emsco 757000-E

Oilwell 757000-OW

Other configurations on request.

Main assemblies

The power slips consist of the following main assemblies:Body 1. Door2. Slip Assembly3. Insert Carrier4. Hydraulic Centring Device5. Hydraulic Assembly6.

5

1 4 3 2

6

PS500 installed in the rotary table.

9

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Improper / Unsafe Use

The PS500 must only be used for the designated purpose. When using the PS500, the load of 500 sh tons must never be exceeded.

Limited Warranty

The warranty provided will be void if the Powerslip is either:a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Repair GmbHb) replacement parts not manufactured by Blohm+Voss Repair GmbH are usedc) modifications were made to the Powerslip which were not approved by Blohm+Voss Repair GmbH

Identification

The identification area clearly identifies the Powerslip area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.

S W L 500 SH TonsP/N: 757000-NPS 500S/N: 12010

7K 0039 B+V 09/03

2 .3 /8 " - 14"

Sa fe work ing load

Par t No .

Ser ia l No .

Manu fac tu re r

Da te o f manu fac tu reS ize

APIL icense No.

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Technical DataRotary table: 37.5”

Maximum allowable working load 500 sh tons

Pipe size range (i.e. Drill pipe, casing, tubing and drill collar) 2.3/8” to 14”

Weight Power Slip w/o Carrier and Slips(incl. hydraulic centring system)

4,300 Lb / 1,950 kg

Weight Slips for Power Slip 660 Lb / 300 kg

Working pressure Min 150 bar (2,175 Psi), max 210 bar (3,040 Psi)

Maximum allowed pressure 300 bar (4,350 Psi)

Hydraulic Flow rate Min 5 Gpm (18.9 l/m), max 10 Gpm (37.9 l/m)

Hydraulic lines for operation A + B

Hydraulic line for feedback C

Grease line G

Minimum required clearness of hydraulic fluid NAS 9

Temperature working range ambient- 20° C to + 40° C- 4° F to 104° F

Max temp hydraulic fluid+ 60° C+ 140° F

Hook up kit pn 756007-HUKAvailable for PS500

Grease pump 775810

Lift beam traverse 775002-2

4 hydraulic Hoses 757008

3 point Sling for slip ass’y 755661

1 point Sling for slip ass’y 755662

Toolkit 775820

Cover for HCD 755670

Carrier lifting tool 756070

Service Box for Hook Up Kit 775008

Set of tools 675162

Bit breaker plate for 37.5 MB 553455

Wire Rotator Tong 675163

Available optional equipmentAvailable for PS500

Wiper 756750

Hinge adapter 375-495 National 553210

Solid adapter 375-495 National 553200

Hinged casing spider 200 Stons 11.3/4“- 13.3/8“ * 553600

Reducing bushing 9.5/8“ - 10. 3/4“ * 553610

Reducing bushing 2.3/8“ - 8.5/8“ 553611

Hand slip insert bowl #3 * On request

Electrical control unit * 757106

Pneumatic control unit * 755107

Manual control unit * 755108

Grease counter unit Ex II 2G, supply 230VAC* 755105-7

Grease counter unit Ex II 2G, supply 24VDC* 755105-8

Top wear guide 776750

Multi coupling kit for hydraulic connection 756850 or 756860

* User’s manual available seperately (not included in this manual)

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Options

Service (carrier) box pn 775008

Bit breaker plate - on request

Hinge adapter 375-495 National PN 553210

Solid adapter 375-495 National PN 553200

Top wear guide

Multi coupling kit Standard Hinge casing spider PN 553600

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Main Dimension163

460

1112

1451

16

00

ø1

15

0

ø9

48

12

73

PS50

0fo

rNa

tiona

lPS

500

for

Oilw

ell

PS50

0fo

rEm

sco

31°

ø1

01

4

ø9

48

96

6

966

1172ø

10

14

1 40ø

11

18

ø1

01

4

AA

A-A

A-A

Natio

nala

dapte

r

Oilw

ellad

apter

Drillf

loor

Dimensions in mm.

PS

500

for

Nat

iona

lP

S50

0 fo

r O

ilwel

l

PS

500

for

Emsc

o

Nat

iona

l Ada

pter

13

DES

CR

IPTI

ON

168

12

73

BC

GA

Hos

eC

onne

ctio

n(a

cros

srig

floor

)

PS50

0fo

rNa

tiona

lwith

Mul

ti-Co

uplin

g

1024

282

984

BC

GA

Hos

eC

onne

ctio

n(a

cros

srig

floor

)

ø1

15

0

12

73

PS50

0fo

rNa

tiona

lwith

Mul

ti-Co

uplin

gab

ove

the

iron

roug

hnec

kra

ils

Drillf

loor

Drillf

loor

PS

500

for

Nat

iona

l with

Mul

ti-C

oupl

ing

PS

500

for

Nat

iona

l with

Mul

ti-C

oupl

ing

abov

e th

e iro

n-ro

ughn

eck

14

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Opening dimensions

Pipe Size Opening dimension Max. diameter

Casing 7“ 288 mm / 11,3 inch 322 mm / 12,7 inch

7 5/8“ 297 mm / 11,7 inch 333 mm / 13,1 inch

8.5/8“ 314 mm / 12,4 inch 357 mm / 14 inch

9 5/8“ 323,5 mm / 12,7 inch 357 mm / 14 inch

13 3/8“ 372 mm / 14,6 inch 423 mm / 16,6 inch

Drill pipe 3 ½“ 242 mm / 9,5 inch 245,5 mm / 9,6 inch

4 ½“ 257 mm / 10,1 inch 264,5 mm / 10.4 inch

5“ 262 mm / 10,3 inch 277 mm / 10,9 inch

5 ½“ 270 mm / 10,6 inch 282,5 mm / 11,1 inch

5 7/8“ 281 mm / 11,1 inch 297,5 mm / 11,7 inch

6.5/8“ 288 mm / 11,3 inch 314 mm / 12,4 inch

Drill collar 6 ¾“ 283.5 mm / 11,2 inch 301 mm / 11,8 inch

8“ 296 mm / 11,6 inch 318,5 mm / 12,5 inch

9 ½“ 323.5 mm / 12,7 inch 357 mm / 14 inch

Max. Diameter

opening dimension

15

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COMMISSIONING

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2. COMMISSIONING

Commissioning PS 500

Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss Commissioning Service.Read manual before first use !

OK o Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first) !

Prior to use of the Blohm+Voss Power Slip following checks must be carried out :

Scope of supply

OK o Cross check of all delivered parts

Hydraulic Characteristics

OK o Operating pressure 130...210 bar (1885...3040 PSI)

OK o Volumetric flow 37,85 l/min (10 GPM)

OK o Minimum required hydraulic oil clearness

NAS 9

Check and LubricationOK o Check for correct seating of Door Hinge Pins

OK o Apply grease to all greasing Points (see manual ) until grease is visibly coming out of the bores

Commissioning PS 500 hand slip insert bowls

OK o Operating personnel is aware of all dangers that depends on handling the B+V Hand Slip Insert Bowls (see manual).

Prior to installation and use of the Blohm+Voss Hand Slip Insert Bowl, the following checks must be carried out :

Checklist

OK o Cross check of all delivered parts

PS 500

OK o Check hydraulic Centering System is opened

OK o Check Guide Plates are removed from Hydraulic Centering System

OK o Check Slip is in raised Position

OK o Check Insert Carriers are removed from Powerslip

OK o Check Carrier Securing Assemblies on Slip (3x) are greased and functioning

OK o Check Hydraulic Centering System is turned off

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INSTALLATION

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3. INSTALLATION

Hydraulic System

WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt. especIAlly leAk oIl uNdeR pRessuRe cAN cAuse seveRe peRsoNAl INjuRy to the eyes.

Hydraulic connections

Purging air

The air in the hydraulic system of a new Power Slip is shop-purged. Be aware that the hydraulic connection hoses (slips up, slips down and feed back signal) should be purged before connecting it to the power slip.

Possible connection systems

One can connect the tool with the standard hydraulic connectors or using the optional Multicoupling kit, which simplifies the connection.A = Pressure/returnB = Pressure/returnC = FeedbackG = Grease

Lifting and transport

Lift the PS with Lifting Eyes and Traverse (see Hook Up Kit)

There are additional Sling Gears available. ( See Hook Up Kit PN 756007-HUK.)

Standard connections

Lifting sling

Multi coupling connectors

G

C

B

A

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Aligning the Hydraulic Connection

The position of the hydraulic connection must be selected in such a way that no damage can occur to the connecting hoses/tubes due to external influence.

Installation Schematic

The block diagram represents the connection of the PS, including lubricator control (grease interval counter optional available).Various Control Units (electrically, pneumaticcally and manually controlled) are available.

Iron roughneck rail system Po

wer

sl

ipPower slip

Wrong position Correct position

PS 500

P

S7

AB C

C B A

GREASEPUMP

Control Unitfor Air OperatedGrease System

Hydr.supply

Airsupply

AirIn

T

AirOut

G

Control Unitfor

Power Slip

S5

S4

S6

S3

SlipUP DOWN

SIGNAL SLIPUPDOWN

OUTPUT

INPUT(Air)

(OPTIONAL)

(HOOK UP KIT)

(OPTIONAL)

3/8"

1/4"

1/4"

3/8"

M

M

M

M

F

FF

F

1/4"

M

F

3/8"

M

F

3/8"

M

F

3/8" MF

3/8"M F

Control circuit supply

1/4"

M

F

DN13

M

F25ft25ft

25ft

25ft

Hose nippleDN 13

Hose nippleDN 13

Power circuit supply24V DC Power supply

16,4ft

NOTE:B + V does not supply electrical cable outside of the control unit and does not supply installation of • electrical cable.Power supply of signal S3 / S6 through cable S3 / S6 (max voltage of pressure switches inside is 250V • each, with switching capacity max. max.250V~1A/250V=0.25A)If Power Slip,Control unit or Grease pump is delivered without hose assy, then B+V supplies complete • couplings (both male and female) without side thread for connection, see table for different thread sizes.

Connection ThreadsizesA, B, P and T NPT3/8”MaleC NPT1/4”Male

Electric connectionS4: 24VDC, 1,5mm² (Cable Glanddiameter 9,0mm)S5: 24VDC, 1,5mm² (Cable Glanddiameter 9,0mm)S6: max.250V, 1,5mm² (Cable Glanddiameter 9,0mm)S3: max.250V, 1,5mm² (Cable Glanddiameter 9,0mm)S7: 24VDC, 1,5mm² (Cable Glanddiameter 9,0mm)

PressureHyraulic 160-210 barAir 4-10 barGrease 400 bar

CouplingCoupling 1/4" for pipe OD 8 mmCoupling 3/8" for pipe OD 12 mm

Hoses included in Grease Pump Assembly (other length to be specified)

Hose assembly (hoses icluded in Hook Up Kit)other length or needed piping to be specified.

Control Unit for Air operated grease system (optional)

Control Unit for Air power slip (optional)

Signal Slip DOWN UP

Control circuit supply Slip DOWN UP

Input

Output

Power circuit supply24V DC Power supply

Grease pump (Air) Hook Up Kit

Hose nipple DN13

Hose nipple DN13

Airsupply

Hydr.supply

LegendA:Slip downB:Slip upC:Slip Feedback signalG:Grease connectionP:PressureT:ReturnS4:Slip upS5:Slip downS6:Signal Slips are upS3:Signal Slips are downS7:Signal for control unit grease system Hydraulic Air Grease Electric

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See hydraulic schematic below.

Set slips

To set the slips the hydraulic connection A is pressurised. First the Centring system closes and centers the pipe. Then the slip assembly will be set and can take the load of the pipe. When the slips are fully set a plunger is actuated. The plunger release an hydraulic signal C to the driller as an indication that the slips are set.

Raise slips

To raise the slips the hydraulic connection B is pressurised. The Slip Assembly raises and releases the pipe.

Feedback

The feedback signal shall only occur when both line A and B are pressurised.

Functional description of hydraulic system

A BC G

Sl ip

HCSHCS

FeedbackS l ip down

c losedc losed

down down

S l ip

Valve no.6

Valve no.5

A: Center Hydraulic GuideSystem (if activated) andset teh slipsB: Raise the slipsC: Feedback signal of slips (UP/DOWN)

Type of connectionsConnection A and B:Coupling complete G 3/8"with NPT 3/8”Male

Connection C and G: Coupling complete G 1/4"with NPT 1/4”Male

Connection with multi coupling kit:Connection A and B: with G3/8"maleConnection C and G: with G1/4"male

Power requirementsWorking pressure: 2175 -3040 Psi (150-210 bar)Max. pressure: 4350 Psi (300 bar)Flow rate: Min 10 Gpm (37,85 lpm)

Feedback slip down

SlipSlip

Closed Closed

Valve no.5

Down

Valve no.6

Down

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Anti-lowering valve

The load Lowering Valve no.5 prevents the slips from closing in case of a pressure loss.

Adjusting Valve No. 5

The valve can be adjusted by releasing the lock nut and secondly, by rotating the adjusting screw counterclockwise. If valve adjustment is needed, start carefully with 1/4 rotation and test the valve function first. Afterwards make sure adjustment screw and lock nut are pulled tight.

Sequence Valve no.6 regulates the Hydraulic Pipe Centering force. Factory-made it is adjusted to 130 bar.

Adjusting Valve No. 6

If different Centering force is needed, remove the cap nut and release the lock nut. For higher force rotate the adjustment screw clockwise carefully. For lower force rotate counterclockwise.

Make sure the adjusted Centering pressure is at least 10 to 20 bar higher than the working pressure. Otherwise a sequence male function will occur. Pull tight the lock nut and cap nut after adjustment.

Screw No.5 Screw No.6

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Hydraulic centering system (HCS)

The PS 500 is equipped with a Hydraulic Centring System (HCS) with replacable guide plates.The HCS centres the pipe prior to setting the slip assembly. The centring opens automatically after setting the slips.

WARNING: use the coRRect GuIde plAtes foR the ApplIcAble pIpe dIAmeteR.

The table in the overview of slips, inserts and carriers shows which guide plates should be used for which pipe size. The Hydraulic centring device is provided with replaceable guide plates so that different pipe diameters can be guided.It is important that the appropriate guide plates for the pipe diameters are used The diameter is stamped on the guide plates (use guide plates of the same size and observe the marking).

HCS Opening/Closing

WARNING: NeveR opeN oR close the coveR Assembly by hANd oR feet. use AlWAys A tuGGeR. otheRWIse theRe Is RIsk of INjuRy oR dAmAGING the ps 500.

HCS Lock/Unlock

When the cover is fully opened it is locked automatically. Before closing the cover release the lock by foot.

First press the lock inwards. • Then lift the tool to unlock the • cover assembly. Close the cover by use of a crane• First unlock and then close.•

Fig. 01: Unlock tool

Fig. 02: Cover Assembly locked

Holes for B+V bit braker plate.Guide plate for different pipe sizes

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The Hydraulic Centring System must be opened for inserting / changing the Guide Plates. Fix the guide plate and insert them into the hydraulic centring system from the top and screw on using all screws.

Always grease the contact surfaces when changing the Guide Plates.(The Hexagonal Bore Wrench p/n 775813 is Part of the Toolkit p/n 775820)

Mounting the Guide Plates

Transportation of Guide Plates

Use the attached lifting eyebolts as shown above to handle the Guide Plates (Lifting Eye bolts part of the Toolkit)

Transportation of Guide Plates

Hole for socket wrench

If the Hydraulic Centring System (HCS) is not needed it can be switched off by using the socket wrench (p/n 775812). The indicator pin in the square shows the actual position (HCS ON / OFF)

Switching the hydraulic system on/off

Turn left: ONTurn right: OFF

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Carrier Lifting Tool

The Carriers Lifting Tools P/N: 756070 are contained in the Hook Up Kit P/N: 756007-HUK

Carrier Case

Carrier and tools can be stored in the Carrier (service) box.

Carrier lifting tool

Insert Carriers

The PS 500 can be adjusted to different pipe diameters quickly with the aid of the insert carrier. Before using the Insert carrier, all contact surfaces of the slip assembly must be cleaned thoroughly. It is allowed to lubricate the insert dove tail slots with light oil.

SWL

150sht

250kg09/03

S/N:12010B+V

Safeworking

load

PartNo.

SerialNo.Manufacturer

Dateofmanufacture

Size775650-198

DC9"

Identification Carrier

Unscrew

Screw

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Pick up the PS and lower it directly 1. above the Pipe Wiper systemFirst mount the left part of Pipe Wiper 2. System to the PS Then mount the right part of Pipe 3. Wiper System to the PSTighten all screws 4. Close the Latch5. Tighten the nut of the Latch. 6. Finally secure all screws with 7. securing wire

Pipe Wiper System (optional)

General Information

The B+V Pipe Wiper System is designed for a standard 19“ dual (split type) pipe wiper. It is optionally available.

WARNING: otheR pIpe WIpeR sIzes ARe Not peRmItted.

Features

The B+V Pipe Wiper System can stay mounted to the PS for all drilling operations. The usage of umbilical lines is not affected. The 19” dual (split type) pipe wiper can be changed easily.For changing the pipe Wiper, the PS stays in the rotary table.

WARNING: do Not use ANy otheR tool foR hANdlING the pIpe WIpeR thAN the b+v pIpe WIpeR hANdlING tool, to eNsuRe coRRect fuNctIoN of the lockING devIces.

When using the B+V Pipe Wiper System, the 19” dual (split type) pipe wiper opening diameter must be close to the pipe size used.

1

2

6

53

4

B+V PS - 500

B+V Pipe Wiper System

tool

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Tighten screws

19� ��

Installation of pipe wiper

Installation of 19” Dual Type Pipe Wiper into B+V Pipe Wiper System.

Preparing Steps:Open the Hydraulic Centering • System (HCS)Bring the slip in upper position• Remove all three Insert Carrier • from the PS 500. (only 14" and 13.3/8" (Carrier can stay mounted)Check with the handling tool that • both tongues are in open positionInsert the 19” dual type Pipe Wiper• Put the handling tool in place at the • bottom of the PSThe handling tool is centering itself • through a self centering devicePress down the handling tool • carefully.The locking pin (2) now is unlocked • The tongue now can be turned to • the inside about 19°The second bolt (3) now locks the • tongue as soon as the handling tool is lifted slightly.Make sure the tongue is locked and • cannot be moved with the handling tool Pipe Wiper is locked in the Pipe Wiper system

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Pipe wiper fitted into PS

Lock wired screws

open position locked position

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Hand slip insert bowls

No. 3 (optional)

Bowls No.3 is designed to use hand slips in combination with the B+V PS-750 and PS-500. When using the Bowl No.3, the load of 350 tons must never be exceeded. The Bowl No.3 is designed for Rotary Slips according to API 7K, 9.4.1 ("Rotary slips shall have a taper of 4" per ft on the diameter...").

Bowls No.3 set on top of the B+V PS 500

Bowl No.3Pipe Range: 2.2/8" - 8.5/8"Safe Working Load: 350 t

Identification

The identification plate clearly identifies the Bowl No.3 (manufacturer, type, material, part number, serial number, date of manufacture).It is important to keep this information ready for the purpose of servicing and repair work.

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Assembling Handslip Insert Bowl No.3

Before assembling Bowl No.3 to the PS 500, the following steps are to be carried out:

Open the Hydraulic Centering 1. SystemRaise slips to upper position2. Remove all guide plates 3. Remove insert carrier4. Close Hydraulic Centering System5. Turn off Hydraulic Centering 6. System

Connection blocks

Grease the 4 connection blocks thoroughly every time before and after usage.

3.

4.

2.

1.5.

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Handling the Bowl No.3

The bowl No. 3 consist of two half that are connected by connection blocks.

Handle only one half of the Bowl at • the same time.Always use both lifting eyes to • handle one half of the Bowl

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Order of Assembling

Mount the left half of Bowl first Then assemble the right half of Bowl

Assembling Right Half

Position the right half of Bowl just above the left half .

Lower the right half carefully by crane.

Finalized assembly

Now the PS 500 is assembled with the Bowl No.3 and Hand Slips can be used.

Disassembling Bowl No.3 from PS 500

Disassembling Bowl No.3: Carry out the same steps described above in reverse order.

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Hinge casing spider

The hinge casing spider (PN 553600) can be used on top of the power slip when using hand slips.The maximum allowable working load is 200 STons. For casing size 11.3/4“- 13. 3/8“, use the hinge casing spider.

For smaller sizes use the hinge casing spider in combination with the following reducing bushings:Casing 9.5/8“- 10.3/4“ use PN 553610.Casing 2.3/8“- 8.5/8“ use PN 553611.

Hinge Casing Spider

Power SlipIdentification

The identification plate clearly identifies the hinge casing spider (manufacturer, type, material, part number, serial number, date of manufacture).It is important to keep this information ready for the purpose of servicing and repair work.

Assembly of the hinge casing spider

Before assmbly of the hinge casing spider to the PS 500, the following steps need to be carried out:

Open the Hydraulic 1. CenteringSystemRaise Slips to upper position2. Remove All Guide Plates 3. Remove Insert Carrier4. Close Hydraulic Centering System5. Turn Off Hydraulic Centering 6. System

3.

4.

2.

1.5.

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Handling the hinge casing spider

Always use a four lifting eyes or both handles.

Installation of the hinge casing spider

The hinge casing spider is being mounted on top of the centereing device of the power slip. It must be lined up with the center of the power slip.

Bowl fitting handle

Lifting eye

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Installation PS 500

Basically the PS 500 has to be installed as shown in the manualBefore installation into rotary table make sure, that the proper RT-Adapter is installed to the PS 500.

OK o Make sure the required Insert Carrier is installed before first use

OK o Make sure the required Guide Plates are installed before first use

OK o The Guide Plates are fixed with the screws

OK o Hydraulic Centring Device is turned on if necessary

OK o Cover is closed

OK o Door is closed

Hydraulic Connections

OK o PS 500 is installed into Rotary Table

OK o Control Unit connected to Hydraulic Power Unit (HPU)

OK o PS 500 connected to Control Box

OK o All Hydraulic Lines are connected

Function test

There are two possibilities to carry out the function test: 1. PS 500 standing on the floor WARNING: do Not cARRy out the fuNctIoN test WIth the dooR opeN

2. PS 500 installed into the rotary table

OK o Hydraulic Centring Device centers the pipe prior to setting the slip

OK o Slip down

OK o Feedback signal: Slips are Set

OK o The Hydraulic Centring Device opens automatically after setting the slips

OK o Slip up

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Installation Hand Slip Bowls

OK o Installation and Removal Tool is ready for use

OK o Check if the three segments of the bowl are installed and visibly locked

OK o Check the slips are set

OK o Check the cover is closed

OK o Check if the retaining ring is set on top of Powerslip

OK o Check if hinge pins are inserted in retaining ring

OK o Check if Retaining Ring is tightened with Safety Clamp Screw

OK o Check if Hydraulic Power supply to powerslip is turned off (Control Unit)

Installation Hinge casing spider

OK o Installation and Removal Tool is ready for use

OK o Check if the hinge pin is installed correctly

OK o Check the correct reducing bushing is installed

OK o Check the carriers and guide plates have been removed

OK o Check if the hydraulic centering system is turned ON

OK o Check if the slips are in the upper position

OK o Check if Retaining Ring is tightened with Safety Clamp Screw

OK o Check if Hydraulic Power supply to powerslip is turned off (Control Unit)

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OPERATIONS

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WARNING: do Not touch the ps.

WARNING: NeveR RAIse the slIps WheN the pIpe loAd Is stIll suspeNded by the slIps.

Safety

Make sure that ALL hydraulic lines are isolated before any work is carried out 1. in the PS. It is recommended to have the PS operated by the driller. 2. For smooth operation, it is recommended to slightly lower the pipe with the 3. elevator while setting the PS slips. For smooth operation, it is recommended to slightly raise the pipe with 4. the elevator while releasing the PS slips. The rotary locks in the outside of the PS may only be needed on semi- 5. submersible rigs or while floating in pipe when there is a chance the PS could come out of the rotary table.

Operation

Check slips/carriers are set on correct section of the pipe. Set the PS before 1. releasing the elevator. The PS is set when the slips down feedback signal comes on. When the rotary table and the PS have to be rotated, always uncouple the 2. quick disconnects on the PS prior to rotation. Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket. 3. Connect all hydraulic equipment and check correct functioning of the tool. 4. With the pipe string being suspended by the PS slips, make up or break the 5. upper stand or joint, and handle it. Pick up the weight of the pipe string with the elevator, before raising the PS 6. slips.

Set the slips of the PS and then release the elevator. 7.

Removing the PS when pipe is in the hole

WARNING: lIft the ps out of the RotARy tAble oNly WIth the 4 WAy lIftING slING WIth the lIftING bRAcket.

Removing the PS from drill pipe (in rotary)

Take the load from the slips 1. Raise the slips 2. Depressurize the PS hook up hoses3. Depending on the pipe size, if needed. remove the insert carrier 4. Remove the removable hinge pin from the PS door 5. Lift the PS from the rotary table by using the four way lifting bracket 6. Open the PS door 7. Move the PS away from the pipe / well center 8.

Connecting and disconnecting of the hydraulic hoses

WARNING: be cAReful WheN dIscoNNectING hydRAulIc hoses. mAke suRe pRessuRe Is of the hoses ANd the WeIGht of the stRING cANNot GeNeRAte pRessuRe

Dis-connection hoses in slips up position

Set PS in neutral position 1. Disconnect Quick Disconnects. 2.

4. OPERATIONS

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Handling the slip assembly during operation

WARNING: the slIp Assembly should NeveR be RAIsed uNdeR loAd.

WARNING: If the slIp Assembly Is set the ps cAN beAR the loAd of the pIpe.

WARNING: befoRe RAIsING the slIp Assembly, mAke suRe thAt the elevAtoR Is closed ANd suspeNds the WeIGht of the pIpe.

WARNING: NeveR opeRAte the slIp Assembly WIth the dooR opeN.

WARNING: NeveR set the slIps As loNG As the elevAtoR/top dRIve Is stIll lIftING oR loWeRING the pIpe.

WARNING: WheN usING the hydRAulIc ceNtRING system theRe Is A dANGeR of peRsoNs GettING jAmmed betWeeN the GuIde plAtes ANd the pIpe.

WARNING: WheN closING the ceNtRING system, theRe Is A RIsk of peRsoNs GettING jAmmed betWeeN the ps ANd the ceNtRING system.

WARNING: WIth the poWeR slIp INstAlled IN the RotARy theRe Is the RIsk of smAll pARts fAllING INto the poWeR slIp oR boRe hole.

WARNING: theRe Is A RIsk of INjuRy (dANGeR of tRIppING) WheN the ps top coveRs ARe opeN. use AlWAys the coveR plAte (p/N 755670) must be used foR coveRING the poWeR slIp opeNING.

Cover plate

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(Emergency) opening the door

Move Slip to upper position• Remove all three Insert Carrier • Open the Hydraulic Centering System • (HCD).

1. Unlock the Securing BlockLoosen both screws (1) completely. • They cannot be lost due to securing • rings (2). Never disassemble the securing • rings. The securing block (3) is secured by • a steel rope (4)

2. Removing Hinge Pin The door hinge pin (5) must be lifted • (use a crane) completely out of the Powerslip.Use the lifting eye (6).•

3. Open the DoorOpening of the door now is possible•

4. Close the DoorDo the same operating steps • backwards.

Securing block

4 3 1 2 5 6

Use of handslips

Hand slips can be used to prevent the pipe from slipping through the PS, e.g. at the start or finish of a trip. The PS act as a conventional master bushing with insert bowl.WARNING: WheN RuNNING devIAted pIpe, eNsuRe the hANdslIps ARe INstAlled pRopeRly befoRe suspeNdING the loAd. tAke sAfety pRecAustIoNs.

Using handslips

Install the hand slip bowls• Check the PS-slips for proper • settingCheck the slips & bowls They have • to match.Ensure the pressure remains on • the PS. Close the power supply to the PS by a ball valve to prevent inadvertent opening of the PS.Start running as usual with master • bushing, bowl and hand slips.

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MAINTENANCE& INSPECTION

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General

If cracks, excessive wear etc. is recognised, contact Blohm + Voss Repair GmbH or an authorised service company.Weldings of the castings should be done only by Blohm + Voss Repair GmbH or an authorised service company in according to Blohm + Voss welding procedure.

Lubrication and Central-Grease-System

The PS 500 includes a central grease system. The slip assembly and the Feedback valve are supplied by this and via a nozzle system with grease.Do not apply grease to the following areas:

Back side of inserts• Inside of slips ( contact area of the • insert carrier)The Powerslip should be greased for • a minimum of 15 seconds after max. 30 actuations.

Manual lubrication

(1) Lubricate the frame on both sides as follows:

Each time before installing the PS • into the Rotary Table

(1 and 2) Lubricate the door hinge pins on both sides

Each time before installing the PS • into the Rotary Table

(3) Lubricate the hinge pin for the Centring System and the locking device for the Centring System on both sides

Each time before using the PS•

(4) Lubricate the Carrier securing bolts (3 plc)

Each time before using the PS•

(5) Lubricate the Cylinder Pin (2 plc)Each time before using the PS•

Lubricate the locking deviceEach time before using the PS•

Greasing Points

2

4

3

3

1

1

1

1

11

5

5. MAINTENANCE AND INSPECTION

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Grease daily

All greasing points, which are labelled “Grease Daily“, must be greased at least once a day. It can be necessary to carry this out more often depending on use.

Grease quality

In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Repair GmbH): Low-Viscosity greaseType AVIATICON Grease XRF NLGI 0Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear trains”NESSOS SF0NLGI 0DIN 51 826 GPOF-25DIN 51 502 GPOF-25

For higher ambient temperature up to 30° Celsius / 86° Fahrenheit we recommend to use NLGI 2

Lubrication

Pipe Wiper Assembly

Lubrication of the Pipe Wiper System

The pipe wiper system needs to be lubricated daily (when in use).

Greasing points (2 plc):1) Area above tongue2) Area below tongue3) Hinge pin

1

2

3

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Lubrication check list PS

Greasing Points:

Pos. Greased Location

1 o

Door

2 o3 o4 o5 o6 o


15 oHinge Pin for Cover

16 o17 o18 o


19 oLocking device for Cover

20 o21 o22 o23 o

Carrier Securing Assembly

24 o25 o26 o

Left and right hand cylinder bolts

27 o28 o29 o

3

2

1

6

5

47

8

9

10

11

12

13

14

16

15 17

18

19

20

21

22

2423 25

2728 2926


7 o

Frame

8 o9 o10 o11 o12 o13 o14 o

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Category IThis category involves observing the equipment during operation for indications of inadequate performance.When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination.The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.

Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.

Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)

Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.

Equipment shall be:disassembled in a suitable-• equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.inspected for excessive wear, • cracks, flaws and deformation.

ProcedureCorrections shall be made • in accordance with the manufacturer’s recommendations.Prior to inspection, all foreign • material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)

Frequency

Periodic inspection

The recommended schedule for inspection of all kind of Elevators, Spiders, Slips and Power Slips is as follows:Daily:

Inspection category I• Weekly:

Inspection category II• Every 6 months:

Inspection category III• Every 2 years:

Inspection category IV•

The recommended frequencies apply for equipment in use during the specified period.

The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:

environment• load cycles• regulatory requirements• operating time• testing• repairs• re manufacture•

Non-periodic inspection

A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20° C (<68° F)

Inspection

A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or an authorized service company.

Inspection of Hydraulic System

Check for leakage every day.Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Repair GmbH or an authorized service company.

Inspection categories acc. to API RP 8B

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Critical Load InspectionCritical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.

Dismantling Inspection

Generally, when the equipment returns to base, warehouse, etc. Carry out the PS inspection, immediately. Furthermore, control it prior to its being sent on the next job.

The PS should be dismantled and • inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.Corrections should be made in • accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH.Weldings at the castings should • be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm+Voss welding procedure.When need is shown in a field • inspection, dismantle the PS and arrange an inspection in a suitably equipped facility.Springs should be carefully visually • inspected for excessive wear and obvious weakness.

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Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

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Check List Category I

(During operation - Power Slip is placed in the Rotary Table, Cover is closed)

GENERALDESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records OK2 Check for correct size of slips, insert carrier and guide plates OK3 Check correct function of Slips and Hydraulic Centring Device OK4 Check function of feedback signal (slips set / raised) OK5 Check function of grease system OK

Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinges and bolts of cover assembly OK2 Cover Locking device OK3 Fixation of guide plates OK4 Top cover screws OK5 Lifting eyes for Cover Assembly OK6 Lifting eyes for Power Slip OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Power Slip Body – Hinges of Cover Assembly OK2 Hinges and bolts of cover assembly OK3 Cover Locking device OK4 Guide plates OK5 Lifting eyes for Cover Assembly OK6 Lifting eyes for Power Slip OK

Remarks

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_________________________________ _______________________________SUPERVISOR DATE

CHECK FOR WEAR , ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE

1

Hydraulic guide plates: Check wear at inside surfaceReplace the guide if wear is more than 10 mm at the bevel inside the guide plate.See "Wear data Guide Plates".

OK

Remarks

HYDRAULICDESCRIPTION CHECKED SIGNATURE1 Check for loose fittings, pipes, valves OK2 Check for hydraulic leaks (hoses, valves and cylinders) OK3 Check condition of hydraulic couplings and connection hoses OK

Remarks

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Check List Category II

(Power Slip is out of Rotary Table, Cover is open, Insert Carrier disassembled)

GENERALDESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records OK2 Check for correct size of slips, insert carrier and guide plates OK

3

Check correct function of Slips and Hydraulic Centring Device:Set Slips cycle:1. Center Hydraulic Guides2. Set Slips3. Open Hydraulic GuidesRaise Slips cycle:Raise Slips without any movement of hydraulic Guides

OK

4 Check function of feedback signals (slips set / raised) OKRemarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinges and bolts of cover assembly OK2 Cover Locking device OK3 Fixation of guide plates OK4 Top cover screws OK5 Carrier Securing Assembly OK6 Lifting eyes for Cover Assembly OK7 Lifting eyes for Power Slip OK8 Transportation beam OK9 Securing of Door Assembly OK10 Fixation of Hydraulic Cylinder OK11 Fixation of Hydraulic Hoses below Cover Assembly OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Power Slip Body – Hinges of Hydraulic Cylinder OK2 Power Slip Body – Hinges of Cover Assembly OK3 Power Slip Body – Outside Body surface / contact areas to rotary table OK4 Hinges and bolts of cover assembly OK5 Cover Locking device OK6 Guide plates OK7 Lifting eyes for Cover Assembly OK8 Lifting eyes for Power Slip OK9 Transportation beam OK10 Insert Carrier – Check condition of Insert Retainer Plates and Screws OK11 Insert Carrier – Check teeth of insert dies OK12 Insert Carrier – Check load recess at bottom OK13 Slip Assembly – Hinges for Hydraulic Cylinder OK14 Slip Assembly – Hinges and bolts between Center/Left/Right-segments OK15 Slip Assembly – Load recess at bottom (Insert Carrier is disassembled) OK16 Slip Assembly – Carrier Securing Assembly OK

Remarks

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CHECK FOR WEAR , ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE

1

Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide plateSee "Wear data Guide Plates".

OK

2 Check wear of insert dies OK3 Check for wear at insert carrier OK Remarks

GREASINGDESCRIPTION CHECKED SIGNATURE

1Check that grease system and grease points get grease to all needed areas (as far as observable) – especially for:

OK

2 Slip Assembly – back side OK3 Slip Assembly – Carrier Securing Assembly OK4 Cover Assembly – Hinges OK5 Cover Assembly – Locking Device OK6 Feedback signal OK7 Door Assembly – Hinges at Door and Body OK

Remarks

HYDRAULICDESCRIPTION CHECKED SIGNATURE1 Check for loose fittings, pipes, valves OK2 Check for hydraulic leaks of all hoses, valves and cylinders OK3 Check condition of hydraulic couplings and connection hoses OK4 Check hydraulic fittings and hoses in rotary table OK

Remarks

REMARKS

_________________________________ ________________________SUPERVISOR DATE

50

MA

INTEN

AN

CE

& IN

SP

ECTIO

N

Check List Category III

(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled)

USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS:

_________________________________ __________________________SUPERVISOR DATE

DESCRIPTION CHECKED SIGNATUREGENERAL1 Check completeness and condition of warning plates and labels OK

2Check condition of identification plate (serial number, part number, date of manufacture etc.)

OK

3 Clean tool thoroughly OKNDT - INSPECTION

NDT all critical areas with die penetrant OK

REMARKS

51

MA

INTE

NA

NC

E&

INS

PEC

TIO

N

Check List Category IV

(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled)

USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS:

_________________________________ __________________________SUPERVISOR DATE

HYDRAULICS CHECKED SIGNATURE1 Change all hydraulic hoses and fittings OK2 Check condition of hydraulic valves and replace if necessary OK3 Check condition of hydraulic pipes and replace if necessary OK

REMARKS

52

MA

INTEN

AN

CE

& IN

SP

ECTIO

N

Bore of Door and Body Hinges PS 500Dim. A

Dimension worn max: 81,120 mm

Dimension new max: 80,106 mm

Door Hinge PinHinge pin min dia new: 79,804 mm

Hinge pin min dia worn min: 79,804 mm

Door/Body Hinge dimensions

Wear data criteria

Door/body hinge

Dim

. A

53

MA

INTE

NA

NC

E&

INS

PEC

TIO

N

Critical Areas

Hatched area is critical area

Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Right Slip

Critical Areas Door and Hinge Pin

Critical Areas Centre Frame

Critical Areas Carier

54

MA

INTEN

AN

CE

& IN

SP

ECTIO

N

Wear data Guide plates

Guide plate PN New a (mm) Min worn b (mm)

755720 or 756420 153 143

755721 or 756421 147 137

755722 or 756422 125 115

755723 or 756423 105 95

755724 or 756424 137,5 127,5

755725 or 756425 115 105

755726 or 756426 87,5 77,5

755727 or 756427 72,5 62,5

755728 or 756428 50 40

755770 or 756470 150 140

755771 or 756471 65 55

755772 or 756472 55 45

755773 or 756473 185 175

755774 or 756474 170 160

755775 or 756475 165 155

755776 or 756476 155 145

Critical area drawings of lifting eyes.

new ID

max. worn ID

min. worn b

new a

55

SIZE

COM

PON

ENTS SIZE

COMPONENTS

56

SIZE C

OM

PO

NEN

TS

6. SIZE COMPONENTS

Casing

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SIZE

COM

PON

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Drill Pipe

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58

SIZE C

OM

PO

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TS

Drill Collar without ZIP groove

Pre

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59

SIZE

COM

PON

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Drill Collar with ZIP groove

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DC

)

756

69

0-

188

1475

5724

7551

54

-1

7551

5775

515

8

756

424

ø 23

5

6.3/

4”6.

3/4”

x

6.3/

4”75

60

50

-18

9

6.3/

4” x

6.

1/4

” zi

p (6

.3/4

DC

)

756

65

0-

189

6.3/

4” x

6.

1/4

” zi

p (6

.3/4

DC

)

756

69

0-

189

7”7”

x 7

”75

60

50

-19

0

6.3/

4” x

6.

1/2

” zi

p (7

” D

C)

756

65

0-

190

6.3/

4” x

6.

1/2

” zi

p (7

” D

C)

756

69

0-

190

1275

572

275

572

2-1

756

422

ø 26

0

8”8”

x 8

”75

60

50

-19

4

8.1

/2”

x 7.

1/2

” zi

p (8

” D

C)

756

65

0-

194

8.1

/2”

x 7.

1/2

” zi

p (8

” D

C)

756

69

0-

194

8.1

/4”

8.1

/2”

x 8.

1/4

”75

60

50

-19

5

8.1

/2”

x 7.

3/4”

zip

(8

.1/4

” D

C)

756

65

0-

195

8.1

/2”

x 7.

3/4”

zip

(8

.1/4

” D

C)

756

69

0-

195

1075

5725

7551

69

756

425

ø 28

0

8.1

/2”

8.1

/2”

x 8.

1/2

”75

60

50

-19

6

8.1

/2”

x 8”

zi

p (8

.1/2

” D

C)

756

65

0-

196

8.1

/2”

x 8”

zi

p (8

.1/2

” D

C)

756

69

0-

196

ø 26

0

8.3/

4”-

-8.

1/2

” x

8.1

/4”

zip

(8.3

/4”

DC

)

756

65

0-

197

8.1

/2”

x 8.

1/4

” zi

p (8

.3/4

” D

C)

756

69

0-

197

--

--

-

756

423

ø 3

00

9”-

-9.

1/2

” x

8.1

/2”

zip

(9”

DC

)

756

65

0-

198

9.1

/2”

x 8.

1/2

” zi

p (9

” D

C)

756

69

0-

198

9.1

/2”

9.1

/2”

x 9.

1/2

”75

60

50

-19

9

9.1

/2”

x 9”

zi

p (9

.1/2

” D

C)

756

65

0-

199

9.1

/2”

x 9”

zi

p (9

.1/2

” D

C)

756

69

0-

199

875

5723

7551

69

7551

5775

515

8

9.3/

4”-

-9.

1/2

” x

9.1

/4”

zip

(9.3

/4”

DC

)

756

65

0-

20

3

9.1

/2”

x 9.

1/4

” zi

p (9

.3/4

” D

C)

756

69

0-

20

3

--

--

-

10”

--

9.1

/2”

x 9.

1/2

” zi

p (1

0” D

C)

756

65

0-

20

2

9.1

/2”

x 9.

1/2

” zi

p (1

0” D

C)

756

69

0-

20

2

60

SIZE C

OM

PO

NEN

TS

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DRAWINGS& SPARE PARTS

62

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7. DRAWINGS AND SPARE PARTS PS 500

Pos. Qty. Part no. Description

1 1 756005 Body

2 1 756009 Door Assembly

3 1 756094 Assembly for Feedbackvalve

4 1 756330 Hydraulic Centering System Assembly

5 2 756720 Locking Device for Cover

6 1 756006 Bolt Assembly

7 1 756800 Hydraulic Assembly

8 1 756800-1 Hydraulic Connection Assembly

9 1 757030 Hydraulic Cover one Set

10 1 757060 Greasing PS-500

11 4 755116 Lifting Eye

757000-E Parts list

757000-E PS 500 for Emsco RT

1

2

3

4

5

4

5

9

7

6

10

8

11

755670 cover for HCS

755620 slip assembly

Carrier for casing, drill pipe and drill collar

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757000-N PS 500 for National RT

757000-N Parts list

1

2.1 2.2 2.3


1 1 757000-E PS 500

2 1 756161 Adapter assembly for National

2.1 2 756162 Adapter for National

2.2 8 755167 Screw

2.3 8 755168 Securing Ring

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757000-OW PS 500 for Oilwell RT

757000-OW Parts list

1

2.1 2.2 2.3


1 1 757000-E PS 500

2 1 756163 Adapter assembly for Oilwell

2.1 2 756164 Adapter for Oilwell

2.2 8 725465 Screw

2.3 8 755168 Securing Ring

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1

2

3

4

4

5

5

66

6

78

9

9

10

756020 Parts list


1 1 756021 Center Slip

2 1 756022 Slip left Part

3 1 756023 Slip right Part

4 2 756014 Hinge Pin

5 2 756014-1 Hinge Pin Spring

6 3 756018 Carrier Securing Assembly

7 2 756096-4 Bolt for Roller

8 2 752210 Roller

9 4 613720 Retaining Ring

10 2 70116 Washer

756020 PS 500 Slip assembly

66

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756030-BC* Carrier Assembly Drill Pipe and Casing - Previous Insert

756030-BC* Parts list

1

23

4

5

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 671128 30 671129 30 671130 30 671129 45 752951 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 756048 3 756048 3 756048 3 756049 3 775032 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756032 3 756032 3 756032 3 756034 3 756031 3 Carrier

756030-101 756030-102 756030-105 756030-106 756030-107 Assembly3.1/2“ x 2.3/8“dp

3.1/2“ x 2.7/8“dp

3.1/2“ x 3.1/2“dp

4.1/2“ x 4“dp

5.1/2“ x 4.1/2“dp

Size

154,1 152,9 151,8 147,2 140 Weight (kg)


756030-109 756030-111 756030-115 756030-228 756030-229 Assembly5.1/2“ x 5“dp

5.1/2“x 5.1/2“ dp

5.7/8“ x 5.7/8“dp

7.5/8“ x 6.5/8“dp+csg

7.5/8“ x 7“csg

Size

139,2 138,5 132,6 119,5 118,4 Weight (kg)


756030-231 756030-234 756030-236 756030-238 756030-239 Assembly7.5/8“ x 7.5/8“csg

9.5/8“ x 8.5/8“csg

9.5/8“ x 9.5/8“csg

11.3/4“x 10.3/4“csg

11.3/4“ x 11.3/4“csg

Size

117,4 135,8 134 107,8 104,2 Weight (kg)

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 752954 135 752901 135 752901 135 752954 135 752901 135 Insert4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw3 756047 3 756047 3 756038 3 756045 3 756045 3 Insert Retainer2 756057 3 756057 3 775057-1 3 756057-1 3 756057-1 3 Guide Pin1 756046 3 756046 3 756037 3 756044 3 756044 3 Carrier

756030-241 756030-243 756030-259 756030-243-1 756030-255 Assembly13.3/8“x12.3/4“csg

13.3/8“x13.3/8“csg

13.5/8“x 13.5/8“csg

14“ x 13.3/8“csg

14“ x 14“csg

Size

74,5 72,3 66,5 68,3 63,8 Weight (kg)

* Bore Code for Pipe *² Weight of one carrier with all accessiories

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756050-BC* Carrier Assembly Drill Collar - Previous Insert

1

23

4

5


756050-182 756050-188 756050-189 756050-190 756050-194 Assembly4.3/4“x4.3/4“dc

6.3/4“x 6.1/2“dc

6.3/4“x 6.3/4“dc

7” x 7”dc

8“x8“dc

Size

137,9 126,1 126,8 115,6 116,2 Weight* (kg)

Pos Part-No. QTY Part-No. QTY Part-No. QTY Name6 752954 45 671133 45 752954 63 Insert5 775056 6 775056 6 775056 6 Screw4 775052 3 775052 3 775042 3 Insert Retainer3 775057 3 775057 3 775057 3 Guide Pin2 756056 3 756056 3 756055 3 Carrier1 756050-195 756050-196 756050-199 Assembly

8.1/2“x8.1/4“dc

8.1/2“x8.1/2“dc

9.1/2“x 9.1/2“dc

Size

146,1 140,7 129,6 Weight* (kg)


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756630-BC* Parts listPos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 351001 30 350602 30 350103 30 350903 45 350504 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756631 3 756631 3 756631 3 756632 3 756632 3 Carrier

756630-101 756630-103 756630-105 756630-105-1 756630-106 Assembly3.1/2”x2.3/8”dp

3.1/2”x2.7/8”dp

3.1/2”x3.1/2”dp

4.1/2”x3.1/2”dp

4.1/2”x4”dp

Size

255 253 250 244 242 Weight (kg)*²

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350105 45 350905 4 350506 45 350105 45 351008 75 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775632-1 3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756632 3 756633 3 756633 3 756633 3 756634 3 Carrier

756630-107 756630-107-1 756630-109 756630-111 756630-115 Assembly4.1/2”x4.1/2”dp

5.1/2”x4.1/2”dp

5.1/2”x5”dp

5.1/2”x5.1/2”dp

7”x5.7/8”dp

Size

240 234 232 230 215 Weight (kg)*²


756630-114 756630-112 756630-229-1 756630-228 756630-112-1 Assembly7”x6.5/8”dp

7”x6,906”dp

7”x7”dp

7.5/8”x6.5/8”dp

7.5/8”x6.906”dp

Size

212 211 210 204 203 Weight (kg)*²


756630-229 756630-231 756630-269 756630-234 756630-236 Assembly7.5/8”x7”csg

7.5/8”x7.5/8”csg

7.5/8”x7.3/4”csg

9.5/8”x8.5/8”csg

9.5/8”x9.5/8”csg

Size

202 200 199 274 270 Weight (kg)*²

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 351011 105 350811 105 350712 105 350112 105 350912 135 Insert4 775056 6 775056 6 775056 6 775056 6 775056 9 Screw3 775637-1 3 775637-1 3 775637-1 3 775637-1 3 775638-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057-1 3 Guide Pin1 756637 3 756637 3 756637 3 756637 3 756638 3 Carrier

756630-236-1 756630-265 756630-237 756630-238 756630-239 Assembly10.3/4”x9.5/8”csg

10.3/4”x9.7/8”csg

10.3/4”x10”csg

10.3/4”x10.3/4”csg

12.3/4”x11.3/4”csg

Size

255 254 253 250 214 Weight (kg)*²

1

2

3

4

5

756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert

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Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350812 135 350112 135 351112 135 350612 135 350513 135 Insert4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer2 775057-1 3 775057-1 3 775057-1 3 775057-1 3 775057-1 3 Guide Pin1 756638 3 756638 3 756639 3 756639 3 756639 3 Carrier

756630-262 756630-241 756630-241-1 756630-243 756630-270 Assembly12.3/4”x11.7/8”csg

12.3/4”x12.3/4”csg

14”x12.3/4”csg

14”x13.3/8”csg

14”x13.1/2”csg

Size

213 210 160 158 157 Weight (kg)*²

Pos Part-No. QTY Part-No. QTY Name5 350413 135 350113 135 Insert4 775056 9 775056 9 Screw3 775639-1 3 775639-1 3 Insert Retainer2 775057-1 3 775057-1 3 Guide Pin1 756639 3 756639 3 Carrier

756630-259 756630-255 Assembly14”x13.5/8” 14”x14”

Sizecsg csg

756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont.

70

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756650-182 756650-183 756650-187 756650-188 756650-189 Assembly4.1/2”x4.3/8” zip (4.3/4”DC)

5.1/2”x5.1/8” zip (5.1/4”DC)

6.3/4”x5.3/4” zip (6.1/4”DC)

6.3/4”x6” zip (6.1/2”DC)

6.3/4”x6.1/4” zip (6.3/4”DC)

Size

240 228 219 218 217 Weight (kg)*²


756650-190 756650-194 756650-195 756650-196 756650-197 Assembly6.3/4”x6.1/2” zip (7”DC)

8.1/2”x7.1/2” zip (8”DC)

8.1/2”x7.3/4” zip (8.1/4”DC)

8.1/2”x8” zip (8.1/2”DC)

8.1/2”x8.1/4” zip (8.3/4”DC)

Size

216 294 293 292 291 Weight (kg)*²


756650-198 756650-199 756650-203 756650-202 756650-308 Assembly9.1/2”x8.1/2” zip (9”DC)

9.1/2”x9” zip (9.1/2”DC)

9.1/2”x9.1/4” zip (9.3/4”DC)

9.1/2”x9.1/2” zip (10”DC)

3.1/2”x3.1/8” plainSize

264 262 261 260 251 Weight (kg)*²


756650-309 756650-276 756650-284 756650-286 756650-287 Assembly3.1/2”x3.3/8” plain 5.1/2”x4.3/4” plain 6.3/4”x6.1/4” plain 6.3/4”x6.1/2” plain 6.3/4”x6.3/4” plain Size250 230 217 216 215 Weight (kg)*²


756650-293 756650-295 756650-296 756650-297 756650-298 Assembly8.1/2”x8” plain 8.1/2”x8.1/4” plain 8.1/2”x8.1/2” plain 9.1/2”x9” plain 9.1/2”x9.1/2” plain Size292 291 290 262 260 Weight (kg)*²

1

2

3

4

5

756650-BC* Carrier Assembly Drill Collar - First Upgraded Insert



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756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert


1

2

3

4

5

6

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775671-2 3 775671-2 3 775671-2 3 775672-2 3 775672-2 3 Load carring ring5 351001 30 350602 30 350103 30 350903 45 350504 45 Insert4 775056 15 775056 15 775056 15 775056 15 775056 15 Screw3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756671 3 756671 3 756671 3 756672 3 756672 3 Carrier

756670-101 756670-103 756670-105 756670-105-1 756670-106 Assembly3.1/2”x2.3/8”dp

3.1/2”x2.7/8”dp

3.1/2”x3.1/2”dp

4.1/2”x3.1/2”dp

4.1/2”x4”dp

Size

170 168 167 163 164 Weight (kg)*²


756670-107 756670-107-1 756670-109 756670-111 756670-115 Assembly4.1/2”x4.1/2”dp

5.1/2”x4.1/2”dp

5.1/2”x5”dp

5.1/2”x5.1/2”dp

7”x5.7/8”dp

Size

159 155 153 151 141 Weight (kg)*²


756670-114 756670-112 756670-229-1 756670-228 756670-112-1 Assembly7”x6.5/8”dp

7”x6,906”dp

7”x7”dp

7.5/8”x6.5/8”dp

7.5/8”x6.906”dp

Size

137 135 135 133 132 Weight (kg)*²


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756670-229 756670-231 756670-269 756670-234 756670-236 Assembly7.5/8”x7”csg

7.5/8”x7.5/8”csg

7.5/8”x7.3/4”csg

9.5/8”x8.5/8”csg

9.5/8”x9.5/8”csg

Size

132 128 127 138 130 Weight (kg)*²

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775677-2 3 775677-2 3 775677-2 3 775677-2 3 - - Load carring ring5 351011 105 350811 105 350712 105 350112 105 350912 135 Insert4 775056 15 775056 15 775056 15 775056 15 775056 9 Screw3 775637-1 3 775637-1 3 775637-1 3 775637-1 3 775638-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057-1 3 Guide Pin1 756677 3 756677 3 756677 3 756677 3 756678 3 Carrier

756670-236-1 756670-265 756670-237 756670-238 756670-239 Assembly10.3/4”x9.5/8”csg

10.3/4”x9.7/8”csg

10.3/4”x10”csg

10.3/4”x10.3/4”csg

12.3/4”x11.3/4”csg

Size

122 120 122 113 88 Weight (kg)*²

Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 - - - - - - - - - - Load carring ring5 350812 135 350112 135 351112 135 350612 135 350513 135 Insert4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer2 756057-1 3 756057-1 3 756057-1 3 756057-1 3 756057-1 3 Guide Pin1 756678 3 756678 3 756679 3 756679 3 756679 3 Carrier

756670-262 756670-241 756670-241-1 756670-243 756670-270 Assembly12.3/4”x11.7/8”csg

12.3/4”x12.3/4”csg

14”x12.3/4”csg

14”x13.3/8”csg

14”x13.1/2”csg

Size

86 76 65 59 58 Weight (kg)*²

Pos Part-No. QTY Part-No. QTY Name6 - - - - Load carring ring5 350413 135 350113 135 Insert4 775056 9 775056 9 Screw3 775639-1 3 775639-1 3 Insert Retainer2 756057-1 3 756057-1 3 Guide Pin1 756679 3 756679 3 Carrier

756670-259 756670-255 Assembly14”x13.5/8”csg

14”x14”csg

Size

56 53 Weight (kg)*²

756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont.

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Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350205 27 350406 27 350910 36 350710 36 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756692 3 756693 3 756694 3 756694 3 Carrier

756690-182 756690-183 756690-187 756690-188 Assembly4.1/2”x4.3/8” zip (4.3/4”DC)

5.1/2”x5.1/8” zip (5.1/4”DC)

6.3/4”x5.3/4” zip (6.1/4”DC)

6.3/4”x6” zip (6.1/2”DC)

Size

157 151 123 121 Weight (kg)*²


756690-189 756690-190 756690-194 756690-195 Assembly6.3/4”x6.1/4” zip (6.3/4”DC)

6.3/4”x6.1/2” zip (7”DC)

8.1/2”x7.1/2” zip (8”DC)

8.1/2”x7.3/4” zip (8.1/4”DC)

Size

119 117 114 111 Weight (kg)*²


756690-196 756690-197 756690-198 756690-199 Assembly8.1/2”x8” zip (8.1/2”DC)

8.1/2”x8.1/4”zip (8.3/4”DC)

9.1/2”x8.1/2” zip (9”DC)

9.1/2”x9” zip (9.1/2”DC)

Size

98 96 104 99 Weight (kg)*²


756690-203 756690-202 756690-308 756690-309 Assembly9.1/2”x9.1/4” zip (9.3/4”DC)

9.1/2”x9.1/2” zip (10”DC)

3.1/2”x3.1/8” plain 3.1/2”x3.3/8” plainSize

97 94 161 161 Weight (kg)*²


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2

3

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756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert


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756690-276 756690-284 756690-286 756690-287 Assembly5.1/2”x4.3/4” plain 6.3/4”x6.1/4” plain 6.3/4”x6.1/2”plain 6.3/4”x6.3/4”plain Size150 129 117 115 Weight (kg)*²


756690-293 756690-295 756690-296 756690-297 Assembly8.1/2”x8”plain 8.1/2”x8.1/4” plain 8.1/2”x8.1/2” plain 9.1/2”x9”plain Size108 106 103 99 Weight (kg)*²

Pos Part-No. QTY Name5 350111 45 Insert4 775056 6 Screw3 775656-1 3 Insert Retainer2 756057 3 Guide Pin1 756696 3 Carrier

756690-298 Assembly9.1/2”x9.1/2” plain Size95 Weight (kg)*²

756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert Cont.

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Pos. Qty. Part-No. Description

1 1 756024 Securing Latch

2 1 756017 Pin for Securing Latch

3 1 775026 Washer for Securing Latch

4 1 775027 Washer for Securing Latch

5 1 775028 Spring

6 1 775029 Stopper

7 1 775015-1 Nut

8 1 612515 Grease Nipple

9 1 775019 Screw

10 1 775015-3 Set Screw

11 1 88240-4 Spring Type Pin

1

3

5

6

10

8

9

24

7

11

756018 Carrier securing Assembly

756018 Parts list

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1

1415

4

18

9

10

13

12

11

7

6

5

2

3

8

17

16


1 1 756010 Door



4 1 755402 Ring Screw

5 1 757014 Door Plate

6 3 615879 Washer

7 3 710542 Cylinder head Screw

8 5 645058 Hexagon head Screw

9 1 756015 Securing Block

10 1 645037 Rope


12 2 675056 Washer

13 2 725433 Washer


15 2 645026 Securing Ring

16 1 641599 Clamping Sleeve

17 5 645059 Securing

18 1 757016 Door Hydraulic Cover

756009 Parts list

756009 Door Assembly

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756330 Hydraulic Centring System Assembly

756330 Parts list

1

2

3

4

5

6

5

7

8

9

10

11

12

13

14

15

16

17

18

1920

22

26

21

756334

756338

756339

Guide Plate

24

2625

27Lifting eye mitLoctite sichern

23


1 1 756331 Cover

2 2 756333 Cover plate

3 2 756335 Lever

4 2 755704 Hinge Bolt

5 4 755705 Washer

6 10 755703-1 Roller small

7 2 755708 Bolt

8 2 70864 Cotter Pin

9 2 755710 Bushing

10 18 612559 Screw

11 2 755703-2 Roller

12 2 755713 Bolt for Cylinder

13 4 755712 Washer

14 2 756710 Sheet Metal

15 10 645054 Screw


17 4 756730 Pin

18 4 756067 Hinge Pin for Cover

19 4 70064 Grease Fitting

20 4 612518 Protection Cap

21 2 800100 Antirutsch-grob-natur

22 2 710353 Screw

23 4 645073 Screw

24 2 756347 Plate

25 2 613894 Screw

26 6 735854 Washer

27 4 553468 Lifting eye

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756720 Locking Device for Cover

756720 Parts list

1

2

24

5

6

5 6

7

11

9 810

11

12 3


1 1 756721 Pin for Snap

2 2 756722 Clamp, left + right part

3 1 756723 Snap for Cover

4 1 756724 Spring for Snap

5 4 756725 Screw




9 1 756728 Screw

10 1 756727 Bolt


12 1 756729 Spring for snap

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756800 Hydraulic assembly schematic

AB

CG

A2

B2

A1

B1

A3

B3

B4 A4

G1

C1 A7

C2

A5

B5

M1

M2

M3

M4

B4

A4

Slip

Slip

Feed

back

Slip

dow

n

dow

ndo

wn

A6

B6

RP

A3

A5-

1

A6

B6

B3

B5

YX

T

A P

B

V1

C1

M4

M6

Ven

tilbl

ock

Ver

teile

rpla

tte

R1

P1

R2

P2

R2

P2

RP

1

24

7

8 9

15

8

11

27.2

8

11

8912

138

8

27.7 27

.8 27.1

27.2

27.1

627

.3

27.4

1516

1212

27.1

1

27.1

2

8813

15 14

27.5

27.6

27.9

27.1

0

1415

1314

15

17

1227.2

1

27.2

2

27.1

31827

.15

Ver

teile

rblo

ck

Türb

lech8

8

27.1

927

.20

1915

27.1

727

.18

15 88

1915

M5

1315

1427

.14

HC

S

clos

ed

A8

B7

A9

B7

A10

B8

Ver

teile

rblo

ck5

A8

B8

A10

A9

Ver

teile

rblo

ck

A8

B7

HC

S clos

ed

A9

B7

A10B

8

Ver

teile

rblo

ck5

A8

B8

A10

A9

Ver

teile

rblo

ck

10

27.2

4

27.2

3

8

27.2

6

8

8

27.2

5

27.2

71010

6

10

27.2

4

27.2

3

8

27.2

6

8

8

27.2

5

27.2

71010

6

22

233

1122

10

3

8

1111

2424

2424

25

2626

2

2

10

22

22

34

99

3031

2128

27.2

98

832

3316

2927

.28

99

3130

2128

27.2

98

833

3216

29

8

A: C

ente

r H

ydra

ulic

Gui

deS

yste

m (

if ac

tivat

ed) a

ndse

t the

slip

sB

: Rai

se th

e sl

ips

C: F

eedb

ack

sign

al o

f slip

s (U

P/D

OW

N)

Type

of c

onne

ctio

nsC

onne

ctio

n A

and

B:

Cou

plin

g co

mpl

ete

G 3

/8"w

ith N

PT

3/8”

Mal

e

Con

nect

ion

C a

nd G

:

Cou

plin

g co

mpl

ete

G 1

/4"w

ith N

PT

1/4

”Mal

e

Pow

er r

equi

rem

ents

Wor

king

pre

ssur

e: 2

175

-30

40

Psi

(15

0-2

10 b

ar)

Max

. pre

ssur

e: 4

350

Psi

(3

00

bar)

Flow

rat

e: M

in 1

0 G

pm (

37,8

5 lp

m)

Feed

bac

k sl

ips

dow

n

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756800 Parts listPos. Qty. Part-No. Description

1 1 756801 Valve block for Power Slips

2 1 756802 Distribution plate for Power Slips

3 1 756099 Hydraulic cylinder, one set

4 1 645099 Stop cock Valve

5 2 756338 Distributor block 1

6 2 756340 Distributor block

7 1 756339 Distributor block 2

8 39 612944 Straight Connection 8L-1/4”

9 10 755373 Straight Male Stud Coupling

10 10 613944 Reducing nipple

11 13 612929 Blind screw

12 7 756315 Swivel Male Stud Coupling

13 5 755361 Pressure Coupling

14 5 645095 L-Adapter

15 11 645096 L-Adapter

16 3 613946 Straight connection

17 1 645110 Check valve

18 1 645104 T-Connection

19 2 88226 Weldable Bulkhead Coupling

20 1 645106 Connection

21 3 755738 90 degree Fitting

22 4 755365 Banjo Coupling

23 1 755367 Adjustable Stud Elbow

24 4 645094 Plug

25 1 756088 Directional Poppet Valve

26 2 756334 Cylinder for HCS

27 1 756800-40 Set of Hydraulic Hose Assembly for PS 500

27.1 1 756800-2 Hydraulic Hose Assembly for connection “A1”

27.2 1 756800-3 Hydraulic Hose Assembly for connection “B1”












27.14 1 756800-15 Hydraulic Hose Assembly for connection “A5-1”

27.15 1 756800-16 Hydraulic Hose Assembly for connection “C1”

27.16 1 756800-17 Hydraulic Hose Assembly for connection “C2”

27.17 1 756800-18 Hydraulic Hose Assembly for connection “R”

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756800 Parts list (continued)Pos. Qty Part-No. Description

27.18 1 756800-19 Hydraulic Hose Assembly for connection “P”

27.19 1 756800-20 Hydraulic Hose Assembly for connection “R1”

27.20 1 756800-21 Hydraulic Hose Assembly for connection “P1”

27.21 1 756800-22 Hydraulic Hose Assembly for connection “R2”

27.22 1 756800-23 Hydraulic Hose Assembly for connection “P2”






27.28 1 756800-29 Hydraulic Hose Assembly for connection “A” and “B”

27.29 1 756800-30 Hydraulic Hose Assembly for connection “C” and “G”

28 2 645116 Direct Pipe Fitting

29 2 645117 Direct Pipe Fitting

30 2 1038-M Quick connect coupling

31 2 1038-F Quick connect coupling

32 2 1014-M Quick connect coupling

33 2 1014-F Quick connect coupling


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756800-1 Hydraulic connection assembly

756800-1 Parts list

1

2

3

4

5

6

756801

756802

645099

756005

Pos. Qty Part-No. Description

1 1 756803 Plate

2 3 613899 Screw (with hole)

3 2 612671 Screw

4 2 613783 Washer

5 2 645671 Screw

6 2 645685 Lockwasher

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756801 Valve block

756801 Parts list

2

4

35

678

9

10

1

V1 C1

A BC G

A1B1

A2B2

A3B3 B4

A4

G1

C1

A7

C2A5B5

M1 M2

M3 M4

1

2

3

4

2

5 6 7

7

3


1 1 756801-1 Block

2 1 2002 Pilot-to-Open Check 3-Port valve



5 1 2008 Check Valve

6 1 2009 Alternating Check Valve

7 1 2010 load-lowering valve

8 1 2007 Sequence Valve

9 18 2012 Blind Screw


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756802 Distribution plate

756802 Parts list

3

2

1

Y

X

T

AP

B

A 5 B 5 A 3 B 3

A 6 B 6

32


1 1 756802-1 Block

2 1 2008 Check Valve

3 1 2013 Control Valve

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757030 Hydraulic cover assembly

757030 Parts list

1

3

2

5

4

6

77

756005

756801

756802


1 1 757031 Cover Plate for Hydraulic Block

2 1 757032 Hydraulic Cover, left

3 1 757033 Hydraulic Cover, right

4 2 757032-1 Spacer

5 2 757033-1 Spacer

6 2 776304 Screw

7 4 645028 Screw

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756094 Assembly for Feedbackvalve

1

2

3

4

5

8

7

9

PN 775088

10

6

8

756094 Parts list


1 1 756091-1 Actuating Pin

2 1 775090 Spring

3 1 756192 Connection Plate for Pocket Valve

4 1 756092 Plate

5 1 756093 Cover for Pocket Valve

6 2 612577 Screw

7 3 645028 Screw

8 4 612576 Screw

9 4 775092-1 Screw

10 4 725136 Washer

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757060 Greasing System

6

7

8

3 4

1

1

2

2

3 4

5

11

9

10

12

13





4 6 612518 Protection Cap for Grease Fitting

5 1 757060-1 Grease Hose Assembly for Connection “G1”





10 4 2101 Coupling

11 2 2102

12 3 775048-1.5 Grease nozzle

13 6 775048-2.0 Grease nozzle

757060 Parts list

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757006 Bolt Assembly

1

23 45 6

7 89

10

10


1 1 757097-1/-2 Set Guide Plate tor Center Slip

2 2 756095 Upper Bolt Part 1

3 2 756096 Upper Bolt Part 2

4 2 756096-1 Washer


6 2 725348 Screw

7 2 756025 Lower Bolt

8 2 775096-3 Washer



757006 Parts list

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775810 Air Operated Greasing System


1 1 612957-1 U-Seal

2 1 1014-M Quick Connect Coupling

3 1 612645 Straight-Flange R1/4”

4 2 612644-1 Straight-Connection

5 0,5 612677 Air-Hose

6 1 88229-8 Hose nipple

7 1 613811 Clutch Hose Coupling

8 1 612644 Straight Connection

9 1 775810-1 Trolley for 50kg Grease Barrel

10 1 775810-2 Grease Pump, air operated

11 1 775810-3 Hydraulic Hose

- - 775811 Grease Barrel (50kg)

775810 Parts list

876

43 4 5

12

9

10

11

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Instructions grease pumpTechnische Anleitung Pneumatische Schmierpumpe 50:1

BeschreibungDie Pumpe besitzt ein Gehäuse aus Zink-Druckguss, eine Kolbenstange aus gehärtetem Edelstahl sowie hochwertige robuste Synthetik-Steuerelemente. Die Rundringe und Unterlegscheiben aus Polyurethan oder Buna N erfüllen die Betriebsbedingungen der Pumpe.

Technische Daten Übersetzungsverhältnis 50:1Maximaler Druckluftdruck 10 barMindestdruckluftdruck 2 barEmpfohlener Druckluftdruck 8 barSchluckvolumen, Motor 220 cm3

Pumpenleistung bei 8 bar (freier Auslass) 1100 g/minPumpendruck bei 8 bar Druckluft 400 barLuftverbrauch bei 8 bar Druckluft 400 l/minAnschluss Druckluftzufuhr G 1/4“, InnengewindeAnschluss Schmierfettzuführung Druckseite G 1/4“, AußengewindeGeräuschpegel ohne Belastung entsprechend ISO 9614-2 78 dB(A) (2 m Abstand)

Empfohlene AnwendungKonstruktion zur problemfreien Schmierung mit Schmiermitteln bis NLGI Grad 2 und Verteilungsleitungen mittlerer Länge. Die Verteilungsleistung hängt von der Viskosität und Temperatur des Schmiermittels ab. Die Pumpe kann auch in nicht-vertikalen Anlagen verwendet werden.

Betriebsbedingungen Um unnötige Schäden zu vermeiden und die Lebensdauer der Pumpe zu verlängern, empfehlen wir die Verwendung eines Kombinationsfilters in der Druckluftleitung sowie einer Druckminder- und Schmiervorrichtung, um sicherzustellen, dass die zugeführte Druckluft nicht verunreinigt ist und mit dem empfohlenen Druck eingeleitet werden kann. Neue Installationsleitungen sollten gereinigt werden, um die Beschädigung einzelner Komponenten in der Pumpe durch zurückgebliebene Metallteilchen zu vermeiden. Beim Austausch der Behälter das Ansaugrohr abdecken, damit keine Schmutzpartikel in das Ansaugrohr gelangen und das Schmiermittel im neuen Behälter verunreinigen.

Wartung Den Schalldämpfer und Drucklufteinlassfilter regelmäßig reinigen, um eine problemfreie Verwendung der Pumpe zu gewährleisten. Wenn keine Schmiervorrichtung in der Druckluftleitung installiert ist, die Pumpe häufig schmieren. Dazu 2 bis 3 Tropfen hochwertigen Öls über den Drucklufteinlassanschluss in regelmäßigen Abständen einleiten.

Gewährleistung Die Pumpen sollten innerhalb des Gewährleistungszeitraums nur vom autorisierten PRESSOL-Wartungspersonal geöffnet oder repariert werden.

Sicherheit VORSICHT! Die Druckluftleitung muss getrennt und die Steuerungsvorrichtung des Schmiermittels betätigt werden, um sicherzustellen, dass die Pumpe vor dem Öffnen und Überprüfen der Pumpeneinheit drucklos ist. Aus Sicherheitsgründen die Druckluftleitung trennen, wenn die Pumpe nicht verwendet wird, da sonst der Druck in der Pumpe erhalten bleibt.

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775820 Tool kit for PS

1

2

3

4

5

6

7

775008 Carrier Box

775820 Parts list

775008 Parts list


1 1 775814 Box

2 4 755719 Screw

3 3 755402 Lifting Eye Bolt

4 1 775813 Square Bore Wrench

5 1 775812 Turnscrew


1 1 775008-1 Box

2 6 70323 Die Retainer Pin

3 4 620415 Safety Spring

4 2 725443 Washer


6 2 660414-4 Link Chain

7 2 645037 Rope

8 1 755667 Grease Filling Device Assembly incl. 20l Grease

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1

2

3

45

2

5

1

3

4

756757 Wiper Tool

Pos. QTY Part-No. Description

1 1 756780 Rod

2 1 756781 Adapter

3 1 756782 Handle

4 2 756783 Bushing

5 1 756792 Straight Pin

756757 Parts list

756070 Carrier Lifting Tool

756070 Parts listPos. QTY Part-No. Description

1 1 756071 Disk

2 1 756072 Rod

3 1 756782 Handle

4 2 756783 Tube

5 1 775087 Lifting Hook

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553200 Solid adapter 37.5“-49.5“

1

5

2

3

4


1 1 553201 Adapterring

2 2 553202 Adapter Plate

3 8 725465 Screw



553455 Bit Breaker Adapter Plate

553200 Parts list

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553210 Hinged adapter 37.5“-49.5“

2

3 4 5

6

789

10

1112 1

553210 Parts list


1 2 553211 Hinged Adapter


3 2 553202 Adapter Plate

4 8 725465 Screw


6 4 755116 Lifting eye

7 2 553213 Securing Plate

8 4 615158 Screw

9 4 613825 Safety Sheet

10 2 70064 Grease nipple

11 2 612518 Protection Cap

12 4 71626 Set Screw

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756750 Pipe wiper assembly


1 1 756751 Assembly, housing left

2 1 756752 Assembly, housing right


4 1 756754 Screw

5 1 756793-3 Bolt

6 1 756785 Nut

7 1 645181 Cotter pin

8 1 756775 Bolt

9 1 756757 Tool

10 10 645602-11 Screw

11 1 755127 Securing Wire


756750 Parts list

1 234

5 6

9

7

8

10 11

12

PN 775930 - 19"x2.3/8"PN 775931 - 19"x2.7/8"PN 775932 - 19"x3.1/2"PN 775933 - 19"x5"PN 775934 - 19"x5.1/2"PN 775935 - 19"x6.5/8"

Dual Type „Heliwipe“

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756751 Pipe Wiper Left Part (optional)

756751 Parts list


1 1 756761 Housing, left part

2 1 756762-1 Tongue

3 1 756763 Screw

4 1 756764-1 Cover

5 1 756787 Retainer for locking pin



8 3 756759 Pin

9 3 756789 Screw

10 5 756766 Screw

1

2

3

4

6

7

8

5

9

10

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1

2

3

4

5

6

7

8

9

10756752 Pipe Wiper Right Part (optional)


1 1 756767 Housing, right part

2 1 756762-2 Tongue

3 1 756763 Screw

4 1 756764-2 Cover

5 1 756787 Retainer for locking pin



8 3 756759 Pin

9 3 756789 Screw

10 5 756766 Screw

756752 Parts list

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756787 Interchange part

756787 Parts list

1

2


1 1 756788 Bushing

2 2 756795 Bolt

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776750 Top Wear Guide

776750 Parts list

1

2

3

5

6

7

8

3

Bushing:PN 776751 for 6.5/8"PN 776752 for 5.7/8"

4

4

PN 89207


1 1 776750-13 Frame Assembly

2 1 752337 Screw

3 5 752338 Castle nut

4 5 611009 Cotter pin

5 1 776750-7 Hinge pin

6 1 755621 Sling chain 0,2m

7 1 752301 Safety spring

8 4 776570-15 Screw

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89207 Locking assembly

1 6

3

4

5

7

82

6


1 1 89207-01 Bushing

2 1 89207-02 Excenter

3 1 89207-03 Locking

4 1 89207-04 Handle

5 1 89207-05 Locking Spring Pin

6 2 89207-041 Nut

7 1 725443 Washer


89207 Parts list

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756850 Multi coupling kit for hydraulic connection (standard)

756850 Parts list


1 1 775325 Multi coupling assembly

2 1 756801 Adapter for Multi coupling

3 4 645672 Hexagon screw

4 4 617520 Washer

5 2 613944 Reducing nipple




9 1 756855-1 Hydraulic hose assembly “A”

10 1 756855-2 Hydraulic hose assembly “B”

11 1 756855-3 Hydraulic hose assembly “C”

12 1 756855-4 Hydraulic hose assembly “G”

1

1

2

3

4

56

7

96

6

9

8

10

12

11

Park-Station

757008-G

757008

PS 500

see HUK UP KIT

see HUK UP KIT

ABC

G

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756860 Multi coupling kit for hydraulic connection above the iron roughneck rails

756860 Parts list

Pos Qty Part No Description

1 1 775325 Multi-coupling-Assembly

2 1 756861 Adapter for Multi-coupling

3 4 645672 Hexagon screw

4 4 617520 Washer

5 2 613944 Reducing Nipple




9 1 756862-1 Hose Assembly for Connection “A”

10 1 756862-2 Hose Assembly for Connection “B”

11 1 756862-3 Hose Assembly for Connection “C”

12 1 756862-4 Hose Assembly for Connection “G”

13 1 756852 Emergency Hose Assembly

1

1

2

3

4

56

7

86

68

10

11

12

Power Slip 500

Park-Station

615949-G

755008

9

Pos. 13 not visible

PS 500

see HUK UP KIT

see HUK UP KITPos 13 not visible

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775325 Multi coupling assembly

775325 Parts list

1

2

34

5

678

910


1 1 775330 Take off side

2 1 775360 Supply side

3 1 775380 Parking station

4 3 775333 Socket

5 3 775363 Plug

6 1 775334 Socket

7 1 775364 Plug

8 1 775362 Locking unit

9 1 775332 Guide unit

10 4 775340 O-ring

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553600 Hinge casing spider

4

2

1

3 Reducing Bushing: PN 553610 for 9.5/8" - 10.3/4"PN 553611 for 2.3/8" - 8.5/8"

553600 Parts listPos. Qty. Part no. Description

1 2 553601 Body

2 2 553602 Hinge Pin Assembly


4 4 613903 Bowl Fitting Handle

105

DR

AW

ING

S&

SPA

RE

PAR

TS

757000-RSP Spare parts list for PS 500 (2 years operational)

Item Qty. Part no. Description

1 1 757006 Cylinder Locking Assembly

2 1 756018 Carrier Securing Assembly

3 1 757091 Spare Parts for Feedback Assembly

4 1 757092 Spare Parts for HCS Assembly

5 1 757093 Spare Parts for Slip Assembly

1

2

3

4

5

757000-RSP-Spare parts for PS 500 (2 years operational)

106

DR

AW

ING

S&

SPA

RE PA

RTS

756750 RSP-Spare parts list for B+V Wiper System (2 years operation)

Qty. Part no. Description

2 756760 Pipe Wiper 19“ O.D., Dual, Split Type

1 756757 Tool

1 756753 Hinge Pin

10 645602-11 Screw

6 756791 Grease Nipple

8 756790 Grease Fitting

1 756787 Retainer for locking pin

5 755127 Safety Rope for Screws

3 756789 Screw

Qty. Part no. Description

1 757095 Spare Parts for Hose Assembly

1 757096 Spare Parts for Valves

757000-RSP-H Spare parts list for hydraulics (2 years operational)


4 3 775333 Socket

5 3 775363 Plug

6 1 775334 Socket

7 1 775364 Plug

8 1 775362 Locking unit

9 1 775332 Guide unit

10 4 775340 O-ring

For position numbers see view elsewhere in this manual.

756850-RSP Spare parts list for Multi coupling kit (2 years operational)

b+v manual - power slip, hydraulic op. ps 500 - rev007 valid from sn 45561-august 2008

Documents

blohmvoss

identificationthe

access specific

hydraulic

hydraulic

hinge casing

upgraded insert

bc carrier