c ompany p resentation fÜll systembau gmbh richard-klinger-str. 31 d-65510 idstein phone + 49 (0)...

COMPANY PRESENTATION

FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM

Paint Industry

FÜLLs KNOWHOW EXCELS IN:

Designing, manufacturing and commissioning of engineered storage- and dispensing systems for the handling of liquids in various since 1965.

German engineering at its best. FÜLL Dispensing Systems are renowned for its quality, reliablility and flexibility. In over 45 years, we have installed more than 3.000 dispensing systems worldwide.

Above all we have learned one very important thing: Each customer is special and has its specific working and production conditions and particular products. To consider that and to develop the most suitable solution taking technical and economical aspects into consideration is our priority.


COMPANY PROFILE

‘STATE OF THE ART’ CUSTOM-ENGINEERED INTERMEDIATE BULK STORAGE &

FULLY AUTOMATIC DISPENSING CENTRES FOR ALL LIQUID PRODUCTS IN

THE PAINT, INK & CHEMICAL INDUSTRY


by

Mrs. HELGA GOLLESALES MANAGER INTERNATIONAL– FÜLL SYSTEMBAU

GmbH, Germany

INDUSTRIES

•Paint Industry

•Coatings Industry

•Printing Industry

•Cosmetics

•Specialty Chemicals


PROFILE

IN A NUTSHELL

•Dispensing Systems for Fluids since 1965

•More than 2.500 Dispensing Systems Installed Worldwide

•Standard and Customized

•Quality, Reliability, Flexibility

APPLICATIONS

•Small to Large Scale Productions

•Upper Retail Market

•Laboratories

DISPENSING CONCEPTS

•Gravimetric Dispensing

•Volumetric Dispensing

•Mass-Flow-Meter Dispensing

•Combinations and Hybrids

PAINTS AND COATINGS

Industrial Paints Wood Conservation

Coil Coating Dispersion Paints

Floor Coating Additives

Building Protection Lacquers

Automotive Paints …

INKS AND PACKAGING

Solvent Based Water Based

UV-Hardened Offset

Coatings Products Solvent Supply Systems

Adhesives Textile Dyes

Preservatives …


FIELDS OF ACTIVITY

CHEMICALS

Latex Aromatic Substances

Resins Fragrances

Adhesives Flavours

Cosmetics

Silicones

INKS, PAINTS, LAQUERS

BASF Coatings AG, Jotun OY, PPG Industries, Krautol, Sun Chemical, The Valspar, Huber, Siegwerk DF, Jänecke & Schneemann, Flint Group, TOA Thailand, Marshall/AKZO etc.

CHEMICAL AND COSMETIC INDUSTRY

Amberger Kaolinwerke, BASF, Benecke Kaliko, 3M Deutschland, Fischerwerke, Hermes Schleifmittel, Orafol-Klebetechnik, REHAU AG, Henkel, Klingspor, Allergan Medical etc.

PRINT AND PACKAGING

AMCOR Flexibles, Donau-Dekor, Europa Carton, Heyne & Penke, Hueck Folien, Masa Dekor, MM Graphia, SIG Combiblock, ALCAN Packaging, Huhtamaki, Schattdecor, Herma GmbH, Nordenia, Beucke & Söhne etc.

MECHANICAL ENGINEERING

Betz Druckmaschinentechnik, Bison Bähre & Greten, Siempelkamp, Windmöller und Hölscher


REFERENCES


QUALITY

fundamental to our thinking - from the smallest part to final commissioning

EXPERIENCE

our source of ideas – from the first dispensing system built in 1965 till today

EMPLOYEES

motivated, qualified and with an average employment time of 9 years

SERVICE

quick, available, measurable - from first contact to after sales

FLEXIBILITY

small or large, standard or customized –your needs are the benchmark

SOFTWARE

down-to-earth, intuitive, adaptable – developed and maintained in-house

STRENGTHS AND VALUES

QUALITY FROM IDSTEIN / FRANKFURT. EVERYWHERE AT HOME!

Algeria · Austria · Belarus · Belgium · Bulgary · China · Costa Rica · Croatia · Czech Republic · Denmark · Egypt · England · France · Finland Germany · Greece · Hungary · Ireland · Italy · Kazakhstan · Korea · Netherlands · Nigeria · Norway · Poland · Russia · Saudi Arabia · Spain ·

Sri Lanka · Sweden · Switzerland · Thailand · Turkey · Tunesia · Ukraine · United Arab Emirates · USA · VenezuelaFÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598-0 • WWW.FUELL-DISPENSING.COM

GERMAN ENGINEERING AND SERVICE.

WHEREVER YOU NEED IT!


PAINT INDUSTRY


Layout of a modern Paint Plant


Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified

Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified

Client: Coil-Coating Manufacturer, Finland / Kazachstan

Dispensing Centre K 36/21 / 60 kg and 300 kg scale

Base Tanks – Separate charging Pumps


Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design

Client: Paint Manufacturer, Finland


Container / Tank-Farm with Automatic Dispensing Centre for Solvent-Based Bases and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified GOST and RTN-Certification

Automatic Dispensing Centre K 50/26

•Ex-proof 300 kg scale ± 1g / ATEX•Ex-proof 3000 kg scale ± 10 g/ATEX •Ex-proof PC/Operating Terminal•Tank farm with electric revolution-controlled pumps•FÜLL CALIPSO Software specialized for Paint Manufacturers•With lot traceability•Job costing

Client: Coil-Paint Manufacturer, Russia


Water-Based Universal Tinters and Bases for Wood Paint Production

2 Dispensing Centres - Small Batch Production Completion of Main Reactors Storage Concept for Universal

Bases / Tinters

Client: Paint Manufacturer, England and Germany


Dispensing Centre with complete Equipment for Solvent-Based Automotive Paints, Explosion-Proof-Design, ATEX-Certified

Dispensing Centre FS 182 K 52/36

• Including automatic valve-head cleaning system• Floor scale 3000 kg ± 20 g and precision scale 60 kg ± 0,1 g• Online connection to color matching system• Online connection to host computer• Füll software package CALIPSOProVI

•Products: solvent - based top-coats for the automotive industry

Client: Paint Manufacturer, Germany


64 Component Tank/Barrel-Farm with Automatic Dispensing Centre Explosion-Proof-Design / ATEX-Certified; for Solvent-Based, Concentrated Industrial PaintsAutomatic Dispensing Centre FS 182.2 K64/64

• Ex-proof floor scale 3.000 + 60 kg• Ex-proof PC Operating Terminal / ATEX• CALIPSO BATCH Software • Solvent-based colorants• Additives and• External products

Client:. Paint Company, San Salvador / El Salvador


22 Component Bulk-Tank-Farm with Automatic Dispensing Centre, Vertically Adjustable


• Including Automatic valve-head cleaning system• Precision scale 60 kg ± 1g• 3.000 kg floor scale ± 100 g• Non-explosion proof design• Products: Water based bases and colorants • Tankfarm: 20.000 l, 10.000 l, 5.000l, 3.000 l

Client: Production System for large Paint Manufacturer


Bulk Storage and 3 Automatic Dispensing Systems Explosion Proof Design

Products: Inks for Artificial Leather Products, Wallcover Paints and PVC Plastisols

Client: Al Jubail / Kingdom of Saudi Arabia


Automatic Dispensing Centre Explosion-Proof-Design ATEX Certified with Automatic Conveyor

Client: Paint Manufacturer - Germany

Products: Solvent-Based Industrial Paints, Bases, Additives, etc.



• With Ex-proof 60 kg scale ± 5gms ATEX• Ex-proof PC/Operating terminal with manual override• Exhaust system to connect to client´s main vent system• Barcode for pail identification• 35 Component Bulk Storage Tank Farm

Bulk-Tank-Farm Installed with Complete Equipment, Automatic Dispensing Centre, Explosion-Proof-Design, ATEX Certified for Solvent-Based Industrial Paints

Client: Istanbul / Gebze / Turkey


• Including Automatic Valve-Head cleaning System• Floor Scale 300 kg ± 1,0 g and precision Scale 60 kg ± 0,1 g• Complete Electric Installation• Explosion Proof Design• FUELL Software Package CALIPSOProVi

• Products: Solvent -Based Pastes, Resins, Additives and External Solvents• Tankfarm 5.000 l, 3.000 l, 1.500 l


Tank-Barrel-Farm with Automatic Dispensing Centre for Solvent-Based Industrial and Automotive Paints, Lacquers etc. Explosion-Proof-Design

Client: Paint Manufacturer / Germany


Combined BulkTank-Barrel-Farm with Automatic Dispensing Centre - ATEX Certified


• With 300 kg floor scale ± 5 g ATEX• With 60 kg scale ±1g ATEX• PC-Operating Panel / ATEX with manual override• With electric revolution-controlled • Electric pumps and double mechanical seals•Products: high concentrated pastes varnishes & solvents

Client: Paint Producer / Turkey


Client: Adhesive Film Manufacturer / Germany

Storage Concept with Automatic Dispensing Centre for Solvent-Based Lamination and Adhesive Products - Explosion Proof Design - ATEX Certified


Automatic Dispensing Centre for Solvent-Based Paints - Explosion-Proof Design

26 Component Container Farm

• with Automatic Dispensing Centre K 42/26

• with 300 kg Floor Scale ± 1 g, ATEX

• with PC Operating Terminal, ATEX

•with gravimetric dispensing of bases

•with volumetric dispensing of pastes

•with automatic conveyor, automatic

agitation

Client: Production System for Paint Bases and Pastes


Automatic Dispensing Centre for Solvent-Based Paints - ATEX Certified

Automatic Dispensing Centre K36/29

• Ex-Proof Scale 60 kg / ± 1 g ATEX• Ex-Proof PC Operating Terminal (ATEX)• Ex-Proof Agitators for Pails• Pneumatic Lift Unit• Press Return Integration• Host Computer Connection

Client : Paint Manufacturer Germany – Small Batch Production


Container-Farm – 64 Components for Solvent-Based Bases and Pastes Explosion-Proof Design - ATEX Certified

Stainless steel container system with diaphram pumps

With Level Indicators min./max. With Flame Arrestors With agitators ATEX Certified System Parts With 2 Automatic Dispensing Centres 1 Floor Scale 300 kg ± 5 g 2 Precision Scales 60 kg ± 1 g Automatic Mixers for Pails and Barrels

Client: Ukraine – Tank Storage Concept


2 Automatic Dispensing Centres for Solvent-Based Bases and Pastes ATEX Certified - with 64 Component Tank Farm

AUTOMATIC DISPENSING CENTRE K 42/42

AUTOMATIC DISPENSING CENTRE K 32/32

Client: Ukraine -Production of Small and Medium Size Paint Batches


Page 28

Automatic Dispensing Centre with Bulk-Tank Farm for Water-Based Printing Inks Automatic Dispensing Centre

K 26/18• with 3000 kg scale ± 500 g• non-Ex design

Products: Solvents and Binders

Client: Paint Producer / Russia


48 Component Tank Farm & 2 Automatic Dispensing Centres for Solvent-Based Colour Concentrates, Varnishes, Additives, Solvents, Explosion-Proof Design

2 Automatic Dispensing Centres K36/36

• 2 x 60 kg scales ± 1 g• 1 x 600 kg floor scale ± 10 g• 2 x Ex-proof operating terminals• Host computer connection

Client: Germany – Paint Producer - Europe


58 Component Container Storage Farm with Automatic Dispensing Centre Explosion-Proof , Design/ATEX-Certified

Automatic Dispensing Centre K 58

• 1 x 300 platform scale ± 2 g• With automatic valve head cleaning system• FÜLL software package Calipso ProVi • Integration of external solvents

Client: Paint Manufacturer / Germany


Dispensing Centre

New Servo Drive


Precision Dispensing Valves

Valve Cleaning Unit

Pumps

Pumps for charging, dispensing, recirculation


Agitators

Pail Agitator


Barrel Agitator

Agitators

IBC Agitator


Pail Agitator


THANK YOU YERY MUCH FOR YOUR KIND ATTENTION

c ompany p resentation fÜll systembau gmbh richard-klinger-str. 31 d-65510 idstein phone + 49 (0)...

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