c–1 sst and ssm - discodan dot orgdiscodan.org/gfx/celica/servicemanual/engine/c.pdf · sst...
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SST AND SSM
–SST AND SSMC–1
SST (SPECIAL SERVICE TOOLS)
Illustration
Part Name
Part No.
Section
E15
0F
Fro
ntR
ear
C52
S53
MT
EM AB
ATCH BO
TC
SA
SR
BR
ST
CL
PR
LU
Remarks:Cylinder head bolt (3S–GTE only)*2 Starter bearing for 1.6 kW types*3 Speedometer driven gear oil seal* 4 4A–FE only*5 4A–FE and 3S–GTE only*6 Steering wheel (USA)*7 Steering wheel*8 No.3 clutch hub
Valve GuideBushingRemover &Replacer
Valve GuideBushingRemover &Replacer
Valve Stem OilSealReplacer
CrankshaftPulleyHolding Tool
CrankshaftPulleyHolding Tool
SRS AirbagDeployment Tool
CrankshaftPulleyPuller
Hexagon 10mmWrench
Cylinder HeadBolt Wrench
Valve SpringCompressor
Timing GearRemover
Oil Pan SealCutter
–SST AND SSM SST (Special Service Tools)C–2
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LU
Piston Pin Remover& Replacer
Crankshaft Pulley& Gear Puller Set
(Bolt)
(Bolt)
Remarks:*1 5S–FE only*2 3S–GTE only*3 4A–FE only
(Body with Bolt)
(Handle)
(Bolt Set)
(Body)
(Spring)
(Bushing ”B”)
(Guide ”G”)
(Guide ”H”)
FI
–SST AND SSM SST (Special Service Tools)C–3
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
Remarks:*1 3S–GTE and 5S–FE only*2 Side bearing oil seal*3 4A–FE only*4 Camshaft oil seal (4A–FE and 5S–FE only)*5 Camshaft oil seal (3S–GTE only)*6 3S–GTE only*7 Distributor (3S–GTE and 5S–FE only)
Valve ClearanceAdjust Tool Set
Connecting RodBushing Remover& Replacer
Crankshaft Front &Rear BearingReplacer
Crankshaft FrontOil SealReplacer
Crankshaft FrontOil SealReplacer
Crankshaft RearOil SealReplacer
Crankshaft RearOil SealReplacer
Crankshaft RearOil SealReplacer
Wire Gauge Set
Oil Filter Wrench
(Valve Lifter Press)
Valve LifterStopper
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
–SST AND SSM SST (Special Service Tools)C–4
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Remarks:* 1 Camshaft timing pulley (3S–GTE and 5S–FE only)*2 3S–GTE and 5S–FE only*3 4A–FE and 5S–FE only*4 3S–GTE only*5 Camshaft timing pulley (5S–FE only)*6 Starter front bearing for 1.0 kW type*7 Alternator rear bearing cover*8 Starter bearing*9 Rectifier end frame
Injection MeasuringTool Set
Injection PumpCamshaft BearingCone Replacer
Drive Shaft HoldingTool
Injection PumpSpline Shaft Puller
EFI Fuel PressureGauge
Torque WrenchAdaptor
Clutch Guide Tool
Clutch Guide Tool
Injector Remover
(No. 6 Union)
(No. 7 Union)
(No. 1 Union)
–SST AND SSM SST (Special Service Tools)C–5
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Transaxle GearRemover & Replacer
Remark:* 1 Crankshaft front oil seal (4A–FE only)
Extension HousingBushing Replaces
Transmission RearBearing Replacer
TransmissionBearing Replacer
5th DrivenGear Replacer
5th DrivenGear Replacer
Oil Seal Puller
(Plate)
(Center Bolt)
(Set Bolt)
(Claw)
(Adaptor)
–SST AND SSM SST (Special Service Tools)C–6
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Transmission &Transfer BearingReplacer
Remarks:* 1 Axle hub*2 Side gear shaft oil seal (5S–FE)
Transfer SideBearingAdjusting NutWrench
Transmission OilPlug
CountershaftBearing Replacer
Transfer BearingReplacer
Detent Ball PlugSocket
(Replacer Pipe)
(Replacer ”A”)
(Replacer ”C”)
(Replacer ”D”)
(Replacer ”E”)
(Replacer ”F”)
–SST AND SSM SST (Special Service Tools)C–7
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
TOYOTAAutomaticTransmission ToolSet
Remarks:* 1 Crankshaft pulley* 2 Side bearing* 3 Side bearing oil seal* 4 Differential oil seal
Universal JointBearing Remover& Replacer
Output ShaftBearingLock Nut Wrench
CompanionFlangeHolding Tool
Clutch DiaphragmSpring Aligner
One–way ClutchTest Tool
(Stator Stopper)
(Oil Seal Remover& Replacer
Side Bearing RaceReplacer
Overdrive BearingReplacer
(Handle)
(Oil Seal Replacer)
–SST AND SSM SST (Special Service Tools)C–8
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Replacer Set ”B”
Remarks:*1 3S–GTE only*2 Output shaft rear bearing*3 No.2 clutch hub and input shaft rear bearing*4 Drive shaft center bearing (5S–FE)*5 Spark plug tube gasket (4A–FE only)
Differential DrivePinionRear Bearing ConeReplacerDifferential DrivePinion Rear BearingReplacer
Differential SideWasher Remover& Replacer
Rear Axle ShaftBearing Remover
Differential SideGear Shaft Puller
Differential SideBearing Puller
Differential DrivePinion Oil SealReplacer
(No. 2 ReplacerHandle)
(No. 1 ReplacerHandle)
Differential DrivePinion Rear BearingReplacer
(Rear Axle ShaftOil Seal Replacer
–SST AND SSM SST (Special Service Tools)C–9
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Companion FlangeRemover & Replacer
Rear Axle Bearing &Differential Tool Set
Remarks:* 1 Spark plug tube gasket (4A–FE only)*2 3S–GTE only
Front Hub & DrivePinion BearingReplacer Set
Steering KnuckleBearing CupReplacer
Knuckle OuterBearing Replacer
Drive Pinion FrontBearing Remover
DifferentialPreload Adaptor
Differential OilSeal Replacer
(Handle)
(Replacer)
(No. 2 Bolt)
(No. 3 Bolt)
–SST AND SSM SST (Special Service Tools)C–10
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Remarks:* 1 Input shaft front oil seal *8 Side bearing*2 input shaft bearing *9 Control shaft cover oil seal*3 Input shaft front bearing and *10 Control shaft cover oil seal andoutput shaft rear bearing input shaft front oil seal*4 Output shaft rear bearing *11 Side bearing and control shaft*5 3S–GTE only cover oil seal*6 Alternator front bearing *12 Side bearing, control shaft cover*7 Side bearing and input shaft oil seal and input shaft front oil sealfront oil seal
Front Hub & DrivePinion Bearing ToolSet
Remover & ReplacerHandle
Drive Pinion FrontBearing Cup Replacer
Drive Pinion RearBearing ConeReplacer
Differential SideBearing ConeReplacer
Front Hub BearingAdjusting Tool
(Bolt & Nut)
(Retainer)
(Replacer)
(Replacer)
(Replacer)
(Handle)
–SST AND SSM SST (Special Service Tools)C–11
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Front Hub & DrivePinion BearingTool Set
Remarks:* 1 Side bearing*2 Input shaft front bearing*3 3S–GTE only*4 Steering hub knuckle bearing*5 Ring gear mounting case side bearing outer race*6 Axle hub dust cover
Axle Hub & DrivePinion BearingTool Set
(Replacer)
(Replacer)
(Replacer)
Steering KnuckleOil Seal Replacer
Drive Pinion FrontBearing Cup Replacer
(Handle)
(Drive Pinion FrontBearing CupReplacer)
(Drive Pinion RearBearing CupReplacer)
(Handle)
Front Hub OuterBearing CupReplacer
–SST AND SSM SST (Special Service Tools)C–12
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Steering GearHousingOverhaul ToolSet
Remarks:* 1 Front bearing outer race and rear bearing outer race*2 Axle hub dust cover*3 Canada only*4 No.3 clutch hub*5 Cylinder end stopper
Steering GearHousing OverhaulTool Set
Drive Pinion RearBearing Cup Replacer
Rack & PinionSteering RackHousing Stand
Tilt Handle BearingReplacer
Steering Wheel Puller
Tie Rod End Puller
Ball Joint LockNut Wrench
(Hexagon Wrench)
(Steering RackWrench)
Steering PinionBearing Replacer
Steering PinionBearingAdjusting ScrewLock Nut Wrench
–SST AND SSM SST (Special Service Tools)C–13
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Remarks:* 1 Side bearing*2 Input shaft bearing*3 PS pump pulley (4A–FE only)*4 Oil pump pulley (3S–GTE and 5S–FE only)*5 PS pump pulley (5S–FE only)*6 3S–GTE and 5S–FE only*7 Control shaft cover oil seal, differential lock shift lever shaft oil sealand shift fork shaft oil seal*8 Hub bolt
Steering Gear BoxReplacer Set
Steering WormBearing Puller
Steering WormBearingAdjusting ScrewWrenchSteering WormBearingAdjusting ScrewWrench
Steering WormBearingAdjusting ScrewWrench
Steering WormBearingAdjusting Socket
Ball Joint Puller
Ball Joint Puller
(Hanger Pin with Nut)
(Claw ”E”)
Steering SectorShaftBushing Replacer
(Handle)
–SST AND SSM SST (Special Service Tools)C–14
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Steering RackOil Seal Tool Set
Power SteeringHose Nut14x17mmWrench Set
Remark:* 1 Fuel line flare nut
Steering Rack OilSeal Test Tool
Steering Rack Cover”H”
Oil Seal ”B” Remover
Handle
Valve Cup Oil SealRemover
Valve Cup Oil SealReplacer
Valve Cup BearingReplacer
(Seal Ring Guide)
(Seal Ring Tool)
(Oil Seal Replacer)
–SST AND SSM SST (Special Service Tools)C–15
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Remarks:*1 4A–FE only*2 5S–FE only*3 Axle hub bearing*4 Axle hub oil seal*5 3S–GTE only*6 Center drive shaft case (5S–FE)
Front SuspensionBushing Tool Set
SuspensionBushing Tool Set
Rear SuspensionBushing Tool Set
Upper Ball JointDust CoverReplacer
Power SteeringHoseNut Wrench
Brake ShoeReturnSpring Tool
Hub BoltRemover
Oil SealReplacer
Oil SealReplacer
(Handle)
Upper Arm BushingReplacer
Lateral Rod BushingRemoving Base
–SST AND SSM SST (Special Service Tools)C–16
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Shock AbsorberOverhaul Tool Set
Lower SuspensionArm BushingRemover & Replacer
Remarks:*1 3S–GTE only*2 Knock sensor (3S–GTE only)
Brake Tube UnionNut 10 x 12 mmWrench
Front SpringUpper SeatHolder
Shoe Hold DownSpring Driver
Brake BoosterPush RodGauge
Alternator RearBearing Puller
Door Hinge SetBolt Wrench
Oil PressureSwitch Socket
Coil SpringCompressor
Front ShockAbsorberRing Nut Wrench
(Spacer)
–SST AND SSM SST (Special Service Tools)C–17
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
Remarks:*1 Starter bearing for 1.4 kW type*2 3S–GTE only*3 4A–FE and 5S–FE only*4 Tilt steering column and auto tilt away steering column*5 Speedometer driven gear oil seal*6 Drive shaft dust cover
Puller Set
(Puller Clamp)
(Puller Slide Hammer)
Bearing Remover
Alternator Pulley SetNut Wrench Set
Alternator RearBearingReplacer
Hexagon 8 mmWrench
Diagnosis CheckWire
Wire ”A” EFIInspection
Wire ”F” EFIInspection
Wire ”E” EFIInspection
Spring TensionTool
–SST AND SSM SST (Special Service Tools)C–18
NOTE: For reference to SSTs for the Air Conditioning System see page AC–20.
SST (SPECIAL SERVICE TOOLS) (Cont’d)
Illustration
Part Name
Part No.
Section
El 5
0F
Fro
ntR
ear
C52
S53
MT
EM
AT AB BO
CH
TC
SA
SR
ST
BRCL
PR
LUFI
ABS (Anti–lock BrakeSystem) Actuator.Checker andSubharness
AutomaticTransmissionOil PressureGauge Set
ABS ActuatorCheckerSheet ”A”
ABS ActuatorCheckerSub–harness ”C”
TurbochargerPressure Gauge
Universal Puller
Remarks:* 1 Tilt steering column and auto tilt away steering column*2 3S–GTE only
–SST AND SSM SST (Special Service Tools)C–19
(C52)Transmission caseTransmission case cover(C53)Transmission caseControl shaft coverTransmission case cover(El 50F)Transaxle case–x Transmission caseTransmission case x Case coverTransfer left caseTransmission x TransferTransfer inspection cover
Cylinder head semi–circular plug (4A–FE and 5S–FE)Cylinder headCamshaft bearing cap
(C52)Reverse idler gear shaft lock bolt(S53)Rear bearing retainer bolt
SSM (SPECIAL SERVICE MATERIALS)
Spark plug tube (4A–FE)Flywheel or drive plate bolt (3S–GTE and 5S–FE)
Seal packing 1282B,Three bond 1282B or equivalent
Adhesive 1324,Three bond 1324 or equivalent
Seal packing 1281,Three bond 1281 or equivalent
Seal packing 1121,Three bond 1121 or equivalent
Water inlet housing (4A–FE)Water outlet (4A–FE)
Torque converter mounting bolt
Seal packing or equivalent
Differential carrier cover
Universal joint cover
Inboard joint cover
BVSV for EVAP
08825–0080
08833–00070
08826–00100
08826–00090
08825–00801
Part Name Part No. Use etc.
Oil pan
Sec.
–SST AND SSM SSM (Special Service Materials)C–20
(C52)Straight screw plugLock ball assemblyControl shaft cover bolt(S53)Straight screw plugLock ball assemblySide bearing retainer boltTransmission case cover bolt(El50F)Rear bearing retainer set screwReverse restrict pin holder plugStraight screw plugControl shaft coverBellcrank support lock boltTransfer set boltTransfer left case bolt
Windshield glass (35 – 45°C or 95 – 113°F)Back window glassBack door window glass
NOTE: For reference to SSMs for the Air Conditioning System see page AC–20.
Windshield glass (15 – 35°C or 59 – 95°F)Back window glassBack door window glass
Windshield glass (0 – 15°C or 32 – 59°F)Back window glassBack door window glass
Bearing guide nutBearing guide lock nutRack guide spring capRack guide spring cap lock nut
Windshield glassBack window glassBack door window glass
Adhesive 1344,Three bond 1344,Loctite 242 or equivalent
Windshield glass adhesiveset No. 15
Windshield glass adhesiveset No. 45
Windshield glass adhesiveset No. 35
No. 1 idler pulley pivot bolt (3S–GTE)
Windshield glassWindshield moulding
Auto glass sealer(Three cement black)
Rear window defogger wire
Side protection moulding
Dupont paste No. 4817
Quarter window glass
Oil pressure switch
Super adhesive
Butyl tape set
08850–00090
04562–12010
a8s5o–ooo7o
08850–00080
08833–00080
08833–00030
08850–00051
08850–00065
Part Name Part No. Use etc.
Dam kit
Sec.
SSM (SPECIAL SERVICE MATERIALS) (Cont’d)
–SST AND SSM SSM (Special Service Materials)C–21