c3 projects mining capability statement

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C3 Projects Capability Statement Mining

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Page 1: C3 Projects Mining Capability Statement

C3 Projects Capability Statement

Mining

Page 2: C3 Projects Mining Capability Statement

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Page 3: C3 Projects Mining Capability Statement

About C3 Projects

Our History

C3 Projects was established in South Africa in 1995 to provide services

to the mining, infrastructure, pharmaceutical, oil & gas, and power

generation sectors.

In 1998 an International office was setup in Dublin, Republic of Ireland,

to support the infrastructure development and the global mining market.

Our unique skills

We differentiate ourselves by the high calibre of our employees’ skill

sets and our unique set of project management tools and procedures.

Our clients recognise our innovative approach to managing projects and

our exceptional track record of delivering the project within the defined

cost and time frame.

Track recordExceptional track record spanning over 22 years, delivering projects within defined cost, and schedule criteria.

QualityConsistent quality of service and supporting management procedures.

InnovationInnovative technology, unique project management tools and procedures.

Project ManagementExceptionally strong, experienced and committed team with close client relationships.

Page 4: C3 Projects Mining Capability Statement

Core services

The C3 Projects team is presently providing services to the

worldwide market through our network of alliance partners.

Our team is available at short notice to respond to disaster

recovery and critical issues.

We pride ourselves on having global capabilities whilst ensuring

hands-on local commitment.

Project Management Health and SafetyConsultingCost Management

Exceptional track record spanning over 22 years, delivering ‘best’ value projects within the defined cost.

Providing Health and Safety and Safety Coordinator Services.

Effectively deliver projects on behalf of clients utilising our unique ‘gateway’ projectprocess and supporting suite of procedures and software.

Providing specialist construction related services on an assignment basis.

Page 5: C3 Projects Mining Capability Statement

Project Management

C3 Projects provides independent Project Management and

Construction Management services to effectively deliver projects

on behalf of our clients.

Gateway Project Process

Our 'gateway’ project process and supporting suite of project

management procedures and software, enables our team to rapidly

implement best practice project structures to control and aid

decision making on projects.

These processes ensure delivery within a projects defined

constraints and criteria.

Managing RiskIdentifying, assessing and managing the risks which could threaten the achievement of the aims and objectives.

Reports & MonitoringWeekly and monthlyreporting on project progress.

Contract ManagementProcurement advice andstrategy development, tender management and construction supervision.Project Schedule Development & management of the master programmes, reporting on progress and setting tactical work plans.

Project StrategyEstablishing the User requirements, co-ordinating inputs from the client, stakeholders, designers & consultants to achieve clarity of project aims.

Appointment of Consultants Procurement of EPCMs & Consultants to suit the particular needs of project and clients team structures

Our Services

Page 6: C3 Projects Mining Capability Statement

Cost Management

C3 Projects provides Cost Management & Quantity

Surveying Services with a key focus on providing

robust cost estimates ensuring delivery of our projects

within the budget constraints

.

Scope & Specification Defining the overall project scope & specifications to beutilised, including the development/review of User Requirement Specifications.

Strategic Cost Planning Implementing a project management frameworkand creating a project Work Breakdown Structure.

Procurement Strategy Developing project procurement and contractstrategy to support the local skills capability and resource availability.

Project Estimating Development of conceptual and detailed ControlBudget. Estimates based on material, plant and labour estimates and work norms.

Value ManagementStrategic management and value engineering studies with the professional team to gain best value for money solutions.

Dispute Resolution Analysis of delay and disruption claims and providing mediation and expert witness services.

Project Close-Out Preparation of Final Accounts and CostReports and release of warranties at close-out stage.

Change Control Implementing Project Change Control procedures. Monitoring and controlling the project scope during the design development and construction stages.

Life-cycle Costing Analysing the total cost of ownership of building and equipment over the project life-cycle.

Project Administration Preparation or verification of monthly paymentcertificate and Final Accounts for consultants, equipment suppliers and contractors.

Project ReportingPeriodic Reporting on planned versus actual progress in relation to the project budget and schedule utilising earned value analysis.

Risk Assessment Facilitation of Risk & Value Management workshops to identify and quantify the cost & schedule risk and develop a risk based project contingency.

Our Services

Page 7: C3 Projects Mining Capability Statement

Consulting

Legal SupportExpert witness or quantumexpert for construction delay and disruption related claims

Project AuditsCarrying out independentreviews and audits of projects, reporting on the findings interms of scope, cost and time performance

Value Management Independent facilitation of project Value Management and Engineering Workshops toensure the best value for money solution is achieved

Risk ManagementIndependent facilitation of project risk assessment & developing detailed risk management plans. Optional training & controlling of risks over project life-cycling

Independent Certification Certification of the works during construction by professionally qualified Chartered Quantity Surveyors

Technical Due DiligenceActing as the Technical Advisorfor financial institutions during the project due diligence stage for private developers and PPP projects.

Specialist Services

C3 Projects provides Specialist Services on an

assignment basis.

Page 8: C3 Projects Mining Capability Statement

Understanding Mining Projects

C3 Projects has an intimate understanding of the Mining Sector and

have gained experience gained on open pit, underground and dredge

mining in all of the different technical disciplines, including mining,

bulk earthworks, civil works, building works, structural steelwork,

platework and vessels, process and utilities piping, mechanical

equipment, electrical & instrumentation and commissioning.

We understand that each project is unique and a project-

specific solution is required to reflect local conditions,

individual client requirements and the geographic and

environmental constraints.

We have extensive knowledge of the global supply chain

both in terms of equipmement and design, procurement,

construction and maintenance.

Our team understands the need to intergrate into multi-

discipline teams and focussing on the projects cost and time

elements.

The rapidly changing market needs professionals who respond

quickly, are flexible, utilise modern technology and processes, pro-

active and work collaboratively in multifaceted project delivery teams.

Page 9: C3 Projects Mining Capability Statement

Approach to Mining ProjectsOur toolbox

Project Management Process – Flow chart

C3 Projects has developed a ‘gateway’ Project Management

Process Flowchart which provides a structured methodology to

delivering projects and implementing ‘gateway hold points’. The

process steps and hold points provide projects controls and

defined decision points to ensure the scope, budget and

programme requirements are achieved.

.

:

Unique Project Management Tool Box

Our approach is to implement fully integrated or stand- alone

cost and programme management processes and

procedures on Mining and Engineering projects. Our success

is underpinned by approaching each project as a one-off. We

initiate the process by developing and implementing a best

practice project life- cycle gateway management procedure.

This process provides strategic hold points and the

foundation for robust project controls to ensure the delivery of

the project within the agreed project-specific objectives and

critical success factors.

The core of our service delivery is our unique approach to

embedding risk management and value management into the

project delivery process. We have developed a ‘best of

breed’ web-based risk management software package to

provide an accessible hub for the whole project team to

collaborate in the continuous management of the project risk.

Our risk-based approach to developing project budgets and

programmes with clearly defined and transparent

contingencies ensures our projects are delivered within time

and on budget on a continuous basis.

Page 10: C3 Projects Mining Capability Statement

Risk Management - Six Step Process.

Approach to Mining ProjectsOur toolbox

2.Risk Identification

3.Risk Assessment & Prioritisation

4.Quantitative Risk

5. Risk Response Planning

6.Risk Tracking &

Control

1.Risk Planning

Page 11: C3 Projects Mining Capability Statement

Approach to Mining Projects

• Project management process

• Document control

• Business justification

• Statement of need

• Project Identification Document (PID)

• Health, safety and environment

• Stakeholder management

• Design management

• Project Execution Plan (PEP)

• Options appraisal

• Communication management

• Risk management

:

Our toolbox

• Value management

• Work Breakdown Structure (WBS)

• Cost management

• Change management

• Procurement management

• Contract administration

• Programme management

• Progress reporting

• Project handover

• Project review and closure

• Gateway review process

Suite of Project Management Procedures

Page 12: C3 Projects Mining Capability Statement

Our track recordMining Projects

Client: Trafigura

Services: Full Construction Management services.

Location: Lisheen Mines, Tipperary, Republic of Ireland

Recovery of mining equipment, rebuild equipment and transport to a new facility to be reinstalled.Procurement of mining equipemen.

Page 13: C3 Projects Mining Capability Statement

Client: Vedanta – Lisheen Mine

Services: Project management, risk and cost management services and sale of assets.

Location: Lisheen Mines, Tipperary, Republic of Ireland

The Lisheen mine has been in operation since 1999 with a planned closure date of 2015. As part of the Environmental Protection License (IPCL) a comprehensive mine closure plan has been put in place and a detailedclosure estimate of costs was developed to support the value of performance bonds. A tailings dam extension was also constructed for the deposition of tailings which gave an additional 2 years life to the mine ensuring the mine fully exhausted the mineral resource.

Page 14: C3 Projects Mining Capability Statement

Richards Bay MineralsClient: Hatch

Services: Cost management services on the pre and post contract stages of the project

Location: Richards Bay, Kwazulu, South Africa

Richards Bay Minerals carries out mining operations from floating mining plants, constructed in-situ in the sands dunes, in an environmentally sensitive area. The ponds are excavated and pontoons built to support the storage and concentrator vessels. The mining plants included the pontoon construction, structures, platework, piping and electrical and instrumentation works.

Page 15: C3 Projects Mining Capability Statement

Navoi Gold MineClient: Navoi Gold Mine

Services: Cost management - contract negotiation

Location: Navoi Mine, Uzbekistan

Navoi Gold Mine was developing a new in pit crushing plant and conveyor system to extract the ore from the pit to the treatment plant. A detailed cost estimate was developed to support the contract negotiations with a major international design, build and finance contractor. Following extensive negotiations the contract was signed significantly below the original offer value.

Page 16: C3 Projects Mining Capability Statement

Alusaf Smelter PlantClient: Murray and Roberts

Services: Preparation of detailed bills of quantities for the civil works contractors

Location: Richards Bay – Alusaf Smelter Plant

The Alusaf aluminum plant civil works tenders were issued to the tendering civil works contractors as lump sum tender documents without bills of quantities. The contractors made a joint appointment for the preparation of detailed BOQ’s to minimize the cost of tendering for each of the companies on this major civil engineering project. The cost of preparation of the documents was borne by the successful contractor.

Page 17: C3 Projects Mining Capability Statement

Other mining projects

Project Description Services

Western Areas Gold Mine South Deep Shaft Project

Shaft sinking and lining including station development for the shaft with a planned depth in excess of 3000m

Full post contract services

Randfontein Estates Gold Mine, Doornkop Section

Shaft sinking, lining an development of stations. Development and support to reef intersection.

Full pre and post contract services

Gecamines Mine - Zaire Construction of a Sulphur Smelter Full pre and post contract services

H.J. Joel Mine Triple decline shaft projectFull pre & post contract services. Contracts procured for mining, equipping, chairlift & underground services

Avmin, Cato Ridge Construction of a spiral and cyclone plant Pre and post contract services

Ashanti Gold Mines (Ghana) Backfill plant project Pre and post contract services

Nchwaning MineSinking, lining, equipping and development of a Person shaft, Ventilation Shaft and Belt/Access Decline

Preparation of a detailed estimate for capital expenditure application

Prestea Mine (Ghana) Installation of a Knelson Concentrator to the existing plant

Full pre & post contract services. Single tender negotiations

Page 18: C3 Projects Mining Capability Statement

Project Description Services

Bwana Mkubwa Mining Limited Retreatment plant for copper tailings in Zambia Single tender negotiations

Avmin Limited Bio-oxidation, Cyanide Leach and Gold Recovery plant Pre contract services

Richards Bay Minerals ‘A’ Mine upgrade Pre and post contract services

Richards Bay Minerals ‘E’ Construction of a new heavy metals mining plant Pre and post contract services

Eskom Majuba Power Station Palmford – Majuba Rail Link Post contract services

Eskom Majuba Power Station Cooling Towers and Ash Handling Post contract services

Beatrix Mine New Headgear for sinking, lining and equipping phases

Preparation of Schedule of Quantities for tender purposes

Orapa Diamond Mine Orapa Project 2000 Post contract Measurement for contractor

Mozal Aluminium Smelter Potlines GTCs, Harbour Facilities, Central Complex Preparation of Schedule of Quantities

Other mining projects

Page 19: C3 Projects Mining Capability Statement

Project Description Services

Krupp SA/ Namdeb Dredger Fabrication of mining dredger Assistance to main contractor with contractual claims

De Beers Marine Debmar Pacific Ship conversion to marine processing plant. Assistance to main contractor with contractual claims

Konkola deep mining project - AATS Transition from open pit to underground mine Operating cost estimate, engineering services

CMI Ludenburg Furnace upgrade project Final measure & final account

Western areas limited Backfill plant construction

Quantify, schedule of quantities, enquiry document, tender appraisal, monthly certificates, final measure and final account

Beta shaft Shaft sinking projectPreparation of enquiry document, tender adjudication, interim certificates, financial reviews, final account

Amandelbult 30,000TPM ore treatment Pre & post contract services

Western areas limited, trackwork Underground track installation project Pre & post contract services

Western areas limited, material decline Decline shaft development and fit out Pre & post contract services

Other mining projects

Page 20: C3 Projects Mining Capability Statement

Project Description Services

Western areas limited, incline & silos Development and equipping of underground silos Pre & post contract services

Western areas limited, boxfronts Fabrication and installtion of boxfronts Pre & post contract services

Joel Mine Taung Shaft – sink line and equippingPreparing contract documents, contract administration – overseeing Q.S services and commercial control of contract

Joel Mine Taung South Shaft - development of decline system

Preparing contract documents, Q.S. services payments, financial control, contractual administration

Joel Mine Taung South Shaft – 110 Level development to north shaft Contract documents, post contract services

Joel Mine Taung South Shaft – 98 level development Contract documents, post contract services

Joel Mine Taung South Shaft – general cost contractsFinancial control of orders placed on various contractors involved in working costs contracts for the mine

Joel Mine Taung North Shaft - Raiseboring Prepare enquiry document, tender adjudication, award contract

Lisheen Mine Mine closure estimate to fulfil ongoing complications under planning conditions Prepare mine closure estimate

Other mining projects

Page 21: C3 Projects Mining Capability Statement

ContactCost & Contract Consultants Limited t.a. C3 Projects

Stephen SmithManaging DirectorMobile : +353 (0) 872075379Email : [email protected] Website : www.c3projects.ie