cable drag chain systems · rb-7 shelf type order no. designation width mm für innenbreite mm rb...

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Cable drag chain systems

MP 102.2

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HEAV

YLIN

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© Murrplastik Systemtechnik GmbH • MP_102_2__~20170531~890280~efk_typ_102_2

MP 102.2OPEN

• BROAD INTERIOR LAYOUT

• STEEL ANGLE CHAIN BRACKET

• PLASTIC OR ALUMINIUM VERSION

• SIDE LINK LOCK

Ø 90

TECHNICAL DATA

Loading sideInside and outside bend

Available radii250.0 – 500.0 mm

Available interior widthsWith plastic frame bridge93.0 – 518.0 mmWith Alu frame bridge / With Alu cover72.0 – 600.0 mm /

PitchT = 141.0 mm

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FEAT

URES

TECHNICAL SPECIFICATIONS

Travel distance gliding Lg max. 150.0 m

Travel distance self-supporting Lf max. see diagram on page 5

Travel distance vertical, hanging Lvh max. 80.0 m

Travel distance vertical, upright Lvs max. 8.0 m

Rotated 90°, unsupported L90f

max. 8.0 mSpeed, gliding V

g max. 5.0 m/s

Speed, self-supporting Vf max. 20.0 m/s

Acceleration, gliding ag max. 25.0 m/s²

Acceleration, self-supporting af max. 40.0 m/s²

Contact our engineering department to meet any higher requirements: [email protected]

MATERIAL PROPERTIES

Standard material Polyamide (PA) blackService temperature -30.0 – 120.0 °CGliding friction factor 0.3Static friction factor 0.45Fire classification Based on UL 94 HBOther material properties on request.

STRAIN RELIEF

RS-ZL frame rail

STF Steel Fix

GUIDE CHANNELS

VAW aluminium

ACCESSORIES

SHELVING SYSTEM

Separator TR

Shelving system RS

Frame bridge connector RSV

CHAIN BRACKET

Chain bracket angle

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ORDERING KEY Dimensions in mm [US inch]

Type code VariationInside width

Outside width

Inside width

Outside width

Radius Rail variant Material Chain length

1022 30Frame bridge on outside of radius Frame bridge on inside bend Opens on inside and outside of radius

093[3.66]

139[5.47]

468[18.43]

514[20.24] 250

[9.84]0 Plastic, full-ridged

with bias 0 Polyamide standard(PA/black)106

[4.17]

152[5.98]

518[20.39]

564[22.20]

118[4.65]

164[6.46] 300

[11.81]2 Plastic, half-ridged

with bias 9 Special version (on request)131

[5.16]

177[6.97]

143[5.63]

189[7.44] 400

[15.75]4 Aluminium full-ridged

with bias156[6.14]

202[7.95]

168[6.61]

214[8.43] 500

[19.69]6 Aluminium half-ridged

with bias181[7.13]

227[8.94]

193[7.60]

239[9.41]

9 Special version (on request)206

[8.11]

252[9.92]

218[8.58]

264[10.39]

231[9.09]

277[10.91]

243[9.57]

289[11.38]

256[10.08]

302[11.89]

268[10.55]

314[12.36]

293[11.54]

339[13.35]

318[12.52]

364[14.33]

343[13.50]

389[15.31]

368[14.49]

414[16.30]

418[16.46]

464[18.27]

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

ORDER SAMPLE: 1022 30 118 250 0 0 1974Frame bridge in outside bend, frame bridge in inside bend, can be opened from inside and outside bend

Inside width 118 mm; radius 250 mmPlastic bridge, full-ridged with bias, material black-coloured polyamide

Chain length 1974 mm (14 links)

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NOTE ON CONFIGURATION

Aluminium frame bridges:Aluminium frame bridges can be supplied in 1 mm width sizes for inner widths from72.0 mm – 600.0 mm .

Crossbar connector and frame bridge strain relief plate:Once inner widths exceed 246 mm, we recommend the deployment of crossbar connectors (RSV).If frame bridge strain relief plates (RS-ZL) are to be deployed in the chain brackets, take standard inside widths into account.

For detailed information, please consult the corresponding

product documentation.

SELF-SUPPORTING LENGTH

The self-supporting length is the distance between the chain bracket on the moving end and the start of the chain arch.The installation variant FLg offers the lowest load and wear for the cable drag chain.The maximum travel parameters (speed and acceleration) can be applied for this variant.

HS = Installation height plus safetyHMA = Height of moving end connectionFLg = Self-supporting length, upper run straightFLb = Self-supporting length, upper run bent

LOAD DIAGRAM FOR SELF-SUPPORTING APPLICATIONS

FLg Self-supporting length, upper run straightIn the FLg range, the chain upper run still has a bias, is straight or has a maximum sag of80.0 mm.

FLb Self-supporting length, upper run bentIn the FLb range, the chain upper run has a sag of more than80.0 mm, but this is still less than the maximum sag.Where the sag is greater than that permitted in the FLb range, the application is critical and should be avoided. The self-sup-porting length can be optimized by using a support for the upper run or a more stable energy chain.

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DETERMINING THE CHAIN LENGTH

The fixed point of the cable drag chain should be connected in the middle of the travel distance.This arrangement gives the shortest connection between the fixed point (FP) and the moving consumer and thus the most efficient chain length.

Chain length calculation = L/2 + π * R + E≈ 1 m chain = 7 qty. x 141.0 mm links.

E = distance between entry point and middle of travel distanceL = travel distanceR = radiusT = Pitch 141.0 mm

EINBAUMASSE

The moving end chain connection is to be screw fixed at height HMA for the respective radius.For the installed dimension the „Installed height HS“ value has to be taken into account.

Radius R 250 300 400 500

Outside height of chain link (HG) 135 135 135 135

Height of bend (H) 655 755 955 1155

Height of moving end bracket (HMA) 520 620 820 1020

Installation height (HS) 705 805 1005 1205

Safety margin without bias (SK) 50 50 50 50

Installation height without bias (HSK) 705 805 1005 1205

Arc projection (ML) 469 519 619 719

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HEAVYLINE PLASTIC FRAME BRIDGEHEAVYLINE PLASTIC FRAME BRIDGE

The frame bridges connect the two side runs of the energy chain. The frame bridge length is synonymous with the inside width of the energy chain.

Type Order No. Designation

RS 093-7 072009300000 Frame bridge

RS 106-7 072010600000 Frame bridge

RS 118-7 072011800000 Frame bridge

RS 131-7 072013100000 Frame bridge

RS 143-7 072014300000 Frame bridge

RS 156-7 072015600000 Frame bridge

RS 168-7 072016800000 Frame bridge

RS 181-7 072018100000 Frame bridge

RS 193-7 072019300000 Frame bridge

RS 206-7 072020600000 Frame bridge

RS 231-7 072023100000 Frame bridge

RS 243-7 072024300000 Frame bridge

RS 256-7 072025600000 Frame bridge

RS 268-7 072026800000 Frame bridge

RS 293-7 072029300000 Frame bridge

RS 318-7 072031800000 Frame bridge

RS 343-7 072034300000 Frame bridge

RS 368-7 072036800000 Frame bridge

RS 418-7 072041800000 Frame bridge

RS 468-7 072046800000 Frame bridge

RS 518-7 072051800000 Frame bridge

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CHAIN BRACKET ANGLE KA 102CHAIN BRACKET ANGLE KA 102

KA 102 (inside up / down) KA 102 (outside up / down) KA 102 (Front page exterior) KA 102 (front side internal)

There are several options regarding the chain bracket. The fixed-point bracket (inside/bottom) and the moving end bra-cket (inside/top) are supplied as standard. However, any other combination can be supplied upon request. The chain bracket

is fastened at the end like a side link. This enables the chain to move right up to the bracket. Each chain requires one male and one female bracket. The brackets should be fastened with M12 screws.

Type Order No. Material Inside widthA

mmB

mmC

mmF

mmG

mmG1mm

HØmm

Imm

Outside width KAO

mm

Outside width KAO1

mm

KA 102 Female end 1020000050 Sheet steel 93.0 – 518.0 A+2.0 A+38.0 50.0 95.0 187.5 13.0 25.0 A+28.0 A+107.0

KA 102 Male end 1020000051 Sheet steel 93.0 – 518.0 A+2.0 A+38.0 50.0 95.0 187.5 13.0 25.0 A+28.0 A+107.0

Die Gleitplatten werden in horizontaler, auf der Seite liegender Einbaulage eingesetzt, um den Seitenabrieb zu minimieren. Die Gleitplatten werden anstatt der Seitengliedverriegelungen auf die Seitenglieder gesteckt (kein Werkzeug erforderlich). Die Verschleißgrenze beträgt 2,5 mm. Beim Erreichen dieser Grenze empfehlen wir, die Energiekette zu tauschen. Je nach Anwendung kann sich die Lebensdauer der Energiekette durch den Einsatz von Gleitplatten um das Zweifache verlängern. Die Energiekette ist auch in seitlich liegender Position zu öffnen.

Order No.mm

102290400301 7.0

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SEPARATOR TR 102SEPARATOR TR 102

Separator

TI

TA

H1H2H3

H5H6

H4

HIH

We recommend that separators be used if multiple round cables or conduits with differing diameters are to be installed.

Type Order No. Designation Version TImm

TAmm

Hmm

H1mm

H2mm

H3mm

H4mm

H5mm

H6mm

HImm

TR 102 1020000092 Separator lockable 4.0 13.0 5.5 27.6 39.9 52.4 64.7 77.0 89.3 104.0

RTT 102 SHELF SUPPORT, DIVISIBLE

H

H2H3H4

H6H7

H5

HI

H1

TA

TI Zwei teilbare Regalträger (RTT) ergeben in Verbindung mit mindestens einem Regalboden (RB) ein einfach zu befüllendes Regalsystem. Die zusätzlichen Ebenen/Etagen verhindern das Verdrehen der Leitungen und minimieren die Reibung der Leitungen untereinander.

Type Order No. Designation Version TImm

TAmm

Hmm

H1mm

H2mm

H3mm

H4mm

H5mm

H6mm

H7mm

HImm

RTT 102 100091022000 Shelf support, divisible lockable 8.0 8.0 5.5 15.4 27.6 39.9 52.4 64.7 77.0 89.3 104.0

RB-7 SHELF

In connection with at least two separable shelf supports (RTT), the shelf becomes a shelving system. The additional levels prevent cables from criss-crossing and minimise the friction between them.

Type Order No. Designation Widthmm

für Innenbreitemm

RB 056-7 100000005600 Shelf 56.0 93.0

RB 061-7 shelf 061-7mm 1000006107 Shelf 61.0 93.0

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RB-7 SHELF

Type Order No. Designation Widthmm

für Innenbreitemm

RB 066-7 100000006600 Shelf 66.0 93.0

RB 071-7 shelf 071-7mm 1000007107 Shelf 71.0 93.0

RB 076-7 shelf 076-7mm 1000007607 Shelf 76.0 93.0

RB 081-7 100000008100 Shelf 81.0 93.0

RB 086-7 shelf 086-7mm 1000008607 Shelf 86.0 93.0

RB 091-7 shelf 091-7mm 1000009107 Shelf 91.0 106.0

RB 096-7 shelf 096-7mm 1000009607 Shelf 96.0 106.0

RB 101-7 shelf 101-7mm 1000010107 Shelf 101.0 106.0

RB 106-7 100000010600 Shelf 106.0 106.0

RB 111-7 shelf 111-7mm 1000011107 Shelf 111.0 118.0

RB 116-7 100000011600 Shelf 116.0 118.0

RB 121-7 shelf 121-7mm 1000012107 Shelf 121.0 131.0

RB 126-7 shelf 126-7mm 1000012607 Shelf 126.0 131.0

RB 131-7 shelf 131-7mm 1000013107 Shelf 131.0 143.0

RB 136-7 shelf 136-7mm 1000013607 Shelf 136.0 143.0

RB 141-7 shelf 141-7mm 1000014107 Shelf 141.0 143.0

RB 146-7 shelf 146-7mm 1000014607 Shelf 146.0 156.0

RB 151-7 shelf 151-7mm 1000015107 Shelf 151.0 156.0

RB 156-7 shelf 156-7mm 1000015607 Shelf 156.0 156.0

RB 161-7 shelf 161-7mm 1000016107 Shelf 161.0 168.0

RB 166-7 100000016600 Shelf 166.0 168.0

RB 171-7 shelf 171-7mm 1000017107 Shelf 171.0 181.0

RB 176-7 shelf 176-7mm 1000017607 Shelf 176.0 181.0

RB 181-7 shelf 181-7mm 1000018107 Shelf 181.0 193.0

RB 186-7 shelf 186-7mm 1000018607 Shelf 186.0 193.0

RB 191-7 shelf 191-7mm 1000019107 Shelf 191.0 193.0

RB 196-7 shelf 196-7mm 1000019607 Shelf 196.0 206.0

RB 201-7 shelf 201-7mm 1000020107 Shelf 201.0 206.0

RB 206-7 shelf 206-7mm 1000020607 Shelf 206.0 206.0

RB 211-7 shelf 211-7mm 1000021107 Shelf 56.0 218.0

RB 216-7 100000021600 Shelf 216.0 218.0

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CROSSBAR CONNECTOR RSV 102

Crossbar connector

For frame bridges wider than 246 mm, we recommend the use of crossbar connectors. These prevent deformation to the frame bridge under large amounts of additional weight of the chain assembly.

Type Order No. Designation TImm

RSV 102 1020000096 Crossbar connector 8.0

RSV 102 Alu 1020000098 Crossbar connector for aluminium frame bridges 8.0

RS-ZL FRAME RAIL TENSION RELIEF MP102.2

Frame bridge strain relief plate

Type Order No. Designation für Innenbreitemm

RS-ZL 093-7 MP102.2 80980291 Frame bridge strain relief plate 93.0














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STRAIN RELIEF WITH STEEL FIX

STF Steel Fix STF Steel Fix

AB C D E F G H

I

I H G F E D C

BA

B C D E F G H I

C-rails (cathodic dipped) for permanent integration, for accom-modating the Steel Fix bow clamps in the chain brackets. The bow clamps can take up to 3 cables and are suitable for C-rails with a groove width of 11 mm. Due to the design of the trough elements, a cable preserving cable guidance is ensured. May be assembled on the inside and outside bends at both chain en-dings. The overall height stated is a guide only. The actual height is, amongst other things, dependent on the diameter and the quality of the cable. A safety distance of 10 mm at the fixed point above the strain relief must be kept during gliding applications.

Type Order No. Designation Seatsqty.

Cable Ømm

Width (B)mm

Overall height (H)mm

Single clamp (for two cables)

STF 12-1 Steel Fix 81661801 Hooped clamp 1 6.0 – 12.0 16.0 55.0











Double clamp (for two cables)










Triple clamp (for three cables)







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LOWERED FIXING POINT MP 102.2

It is sometimes necessary to lower the height of the moving attachment point.

In such cases, modifications to the chain layout should be noted (e.g. extension of chain).

Please contact our application engineers.

Radius Rmm

Height of moving end bracket (HMA)

mm

Safety margin (S)mm

Installation height incl. safety (HS)

mm

Projection (ML)mm

Additional linksqty.

of which additional back chain links

qty.

250.0 250.0 60.0 695.0 880.0 9 3

300.0 270.0 60.0 795.0 1020.0 10 3

400.0 390.0 60.0 995.0 1220.0 12 3

500.0 420.0 60.0 1200.0 1490.0 15 3

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REAR-FACING MP 102REAR-FACING MP 102

Rotating movement

Side links with radius forward (R) and radius backward (Rü) allow for movement in two directions. This is intended for ro-tating movements and lowered chain brackets. Note: This type of chain has different chain links for the left or right side!

Type Order No. Radiusmm

Rear-facing radiusmm

SR 102 (RÜ400/R400) left 10200040060 400.0 400.0

SR 102 (RÜ400/R400) right 10200040062 400.0 400.0

GUIDE CHANNEL VAW (ALUMINIUM)

VAW aluminium

For this cable drag chain, a variable guide channel system is available, constructed from aluminium sections.The variable guide channel ensures that the cable drag chain is supported and guided securely.For help on choosing, please consult the chapter „Variable Guide Channel System“.

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GUIDE CHANNEL VAW (ALUMINIUM)ASSEMBLY DISASSEMBLY

Step 1 Step 1

Step 2 Step 2

Step 3 Step 3

Step 4 Step 4

Step 5 Step 5

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All details given in our sales material prospectuses and catalogues as well as the information available online are based on our current knowledge of the products described.The electronic data and files made available by Murrplastik, particularly CAD files are based on our current knowledge of the product described.

A legally binding assurance of certain properties or the suitability for a certain purpose can not be determined from this information.All information with respect to the chemical and physical properties of Murrplastik products as well as application advice given verbally, in writing or by tests, is given to the best of our knowledge.

This does not free the purchaser of carrying out their own inspections and tests in order to determine the suitability of a product for a specific purpose.Murrplastik accepts no responsibility for the available information being up-to-date, correct or complete. Neither do we accept responsibility for the quality of this information.

Murrplastik accepts no liability for damage caused as a result of using our products.Murrplastik reserves the right to make technical changes and improvements through constant further development of products and services.

Our General Terms and Conditions apply.

cable drag chain systems · rb-7 shelf type order no. designation width mm für innenbreite mm rb...

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