cable rail - industrial metal supply · cable rail cable assemblies include: • fittings for both...

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metal made easy www.industrialmetalsupply.com Ready to Install Cable Assemblies Includes one Invisiware ® with Swaged Threaded Ferrule tensioning end and one Pull-Lock fixed end. Install the Cable and field trim after tensioning. CABLE ASSEMBLIES INCLUDE: • Fittings for both ends of your Cable run • All Washers and Fasteners necessary • 3⁄16” Diameter, Type 316 Stainless Steel Cable • Instructions Los Angeles 818-729-3333 Inland Empire 951-300-9900 Orange County 949-250-3343 San Diego 858-277-8200 Phoenix 602-454-1500 Tucson 520-441-5161

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Page 1: CABLE RAIL - Industrial Metal Supply · CABLE RAIL CABLE ASSEMBLIES INCLUDE: • Fittings for both ends of your Cable run • All Washers and Fasteners necessary • 3⁄16” Diameter,

metal made easy

www.industrialmetalsupply.com

Ready to Install Cable AssembliesIncludes one Invisiware® with Swaged Threaded Ferrule tensioning end and one Pull-Lock™ fi xed end.

Install the Cable and fi eld trim after tensioning.

CABLE RAILCABLE RAILCABLE RAIL

CABLE ASSEMBLIES INCLUDE:

•FittingsforbothendsofyourCablerun •AllWashersandFastenersnecessary

•3⁄16”Diameter,Type316StainlessSteelCable •Instructions

Los Angeles818-729-3333

Inland Empire951-300-9900

Orange County949-250-3343

San Diego858-277-8200

Phoenix602-454-1500

Tucson 520-441-5161

Page 2: CABLE RAIL - Industrial Metal Supply · CABLE RAIL CABLE ASSEMBLIES INCLUDE: • Fittings for both ends of your Cable run • All Washers and Fasteners necessary • 3⁄16” Diameter,

Field installed Pull-Lock fittingsmake installing cables easy.

No field swaging Pull-Lockfittingsaredesignedforusewith1x19left- hand-laystrandonly.Easy to install 1.InserttheInvisiware Receiver with Swaged Threaded Ferrule on one End Post. 2.SlipthePull-Lock fitting into the other End PostandpulltheCable all the waythroughthePull-Lock fitting. 3.TensiontheCablethencut the excess Cable off on the back side of the fitting with a4”rightanglegrinder or a cutting wheel (CRCUTOFFKIT) used with a hand drill.

How to Order: Determine your Railing frame materials–woodormetal–andthewidthordiameterofyourEndPost–Posts to which tensioning and other mounting hardware will be attached.

Measure the length of each Cable run:• Addatleast6inchestoyourmeasurement.• OrdertheassembliesinCablelengthincrementsof10, 20or30feet–toprovidesufficientCableforeachof yourCableruns. Cablewillbecuttoproperlengthonsite.Order Cable Cutter and other tools separately – as required.

MakesurehalfoftheThreadedFerrule’sthreadsare visible so that there is enough draw in the ReceivertoproperlytensiontheCable.

TensiontheCableattheReceiverendthentrimcableandsnaponcap.

4. Press on the stainlesssteelcapto cover the bare Cable end,andyou’redone!

Cable Assembly shown with Invisiware Receiver and Push-Lock Stud.

200 SERIES CABLE ASSEMBLIESInvisware® Receiver with Pull-Lock™

OutsidetoOutsideMount.Useonstraightruns.• SlidetheInvisiwareReceiverwithCableintooneEndPost –besuretoleaveseveralthreadsoftheThreadedFerrule visiblesothatyouhaveabilitytotension.• InstallthePull-LockFittingontheotherend.• InsertCableintoandthroughPull-Lock.• CutCabletolengthusingCRCUTOFFKIT.• TensiontheCableusingahexwrenchintheslot inthecapoftheReceiver.• CapcutendofCable.

AFTER TENSIONING

BEFORE TENSIONING

InvisiwareReceiver

TensionwithHexWrench

Pre-SwagedThreadedFerrule

Pull-LockCap

Pull-Lock

Cut Cable andSnap-OnCap

CUT-OFF TOOL

Used to cut Cableflush with the end ofPull-LockFittings,and to cut excess threadsoffstud-typetensioners. Includes mandrel and two cut-off wheels.

CABLEGRIPPING PLIERS

Locking Pliers with machined jaws to keeptheCablefromturningandpreventsdamage to the Cable when Cable is being tensioned.

CABLETENSIONING

GAUGE

Check the tension on your Cableswiththissimpletouse gauge.

Part Number

CRCUTOFFKIT

Jawed PliersPart Number

CRJP

Part Number

CRPTCR

CABLE RAILING POSTSProducedfrom11⁄2”Schedule40Pipe–1.90”Diameterwitha.145”Wall.42”FinishedHeight.UseEpoxyforconnectionstoTeesandElbows.

3⁄16” Cable Pull-Lock with 2” Long Invisiware Receiver

Tupe 316,Stainless Steel Length

CR2326-10 10’

CR2326-20 20’

CR2326-30 30’

Pull-LockInstall Video

InvisiwareInstall Video

3⁄16”Stainless

SteelCable

Delrin®WashersForUseWithMetal Posts

StainlessSteelWashersforUseWithWoodPosts

InvisiwareReceiver

Pull-LockFittingW/Cap

Page 3: CABLE RAIL - Industrial Metal Supply · CABLE RAIL CABLE ASSEMBLIES INCLUDE: • Fittings for both ends of your Cable run • All Washers and Fasteners necessary • 3⁄16” Diameter,

SURFACE MOUNT POSTS FACIA MOUNT POSTS

Co

rner

Po

st

Co

rner

Po

st

Inte

rmed

iate

Po

st

Inte

rmed

iate

Po

st

En

d P

ost

En

d P

ost

CABLE CLAMPBolts onto cable to minimize Cable flex.

Satin Stainless CRCC188-12

SATIN FINISH POST TYPE MOUNT CABLE LINES TYPE 304 STAINLESS STEEL Corner Post Fascia Mount 12 CR190SS42CF Intermediate Post Fascia Mount 12 CR190SS42LF End Post Fascia Mount 12 CR190SS42EF Corner Post Surface Mount 12 CR190SS42CS Intermediate Post Surface Mount 12 CR190SS42LS End Post Surface Mount 12 CR190SS42ES

SNAP-ON COVER FLANGE18Gauge.41⁄2”Diameter.UsetocoverFlangesonSurfaceMountPosts.Satin Stainless

2077

In order to meet load requirements, these Posts should bespaced4 to5 feetoncenterwithaCableClamp insertedatthe mid-point between Posts. With this configuration, Cablesneedtoonlybetensionedto200lbs.Thesystemwillonlybeasstrongasthestructuretowhichitisattached.Youmayneedreinforcementinyourexistingstructuretoassureperformance.

End Intermediate CornerPost Cable Clamp Post Cable Clamp Post

CAST ELBOWS AND TEEThesecastStainlessSteelFittingsaredesignedtopermitweld-freeassemblyofWagnerailsystems.ComponentsarejoinedtoTopRailandPostsusingEpoxy.

TEEThisTeeisusedatthetopofintermediatepoststotransitionthethinnerwalled11⁄2”Schedule5Pipeintoa11⁄2”Schedule40PipePost.UseEpoxyforconnections.

RAILING SPLICEAluminumforusewithStainlessSteel. 3M™ SCOTCH-WELD™ EPOXY

RADIUS POST ELBOWThisElbowisusedtotransitionthethinnerwalled11⁄2”Schedule5Pipeintoa11⁄2”Schedule40PipePost.UseEpoxyforconnections.

1. AbradetheinsidewallofthePipe.2. Theareastobejoinedshouldbecleanedthoroughly.3. Mix3M™Scotch-Weld™Epoxyaccordingtopackagedirections–mixonlyenoughthatyoucan usewithin1⁄2hour.4. ApplyEpoxytoinsidesurfaceofPipe.5. InsertSpliceSleeveorCastElbow/TeeSpliceintoPipe. a.ForSpliceSleeves,compresswithlock-grippliersthenslipintothePipe. b.ForCastElboworTee,abradeinternalspliceportionoffittingandslideintoPipe.6. WipeoffexcessEpoxyaftercomponentsareproperlyjoined.7. Theareasconnectedtogethershouldbeleftundisturbedforeighthours–longerincoldweather. Besuretostraporbindcomponentstoeliminatemovement.ACableAssemblymaybeusedforthispurpose8. AfterEpoxyisset,installotherCablesandtensionto200lbs.

d

e

a

e

d

3”

b

c

c

a a

b

d

3”

Pipe Size a b c d d Satin Stainless

11⁄2” 1.900” 1.610” 3.150” 4.440” 1.770” GR3190T

Pipe Size Schedule Tube OD Tube ID Length Extruded Aluminum

11⁄2” 5 1.90” 1.78” 4” GR3190S

Ribbedoutersurface.AttachusingEpoxy.

Applicator Gun with Plunger, EPX100One 50ml Epoxy and 2 Tips

One 50ml Epoxy Cartridge Refill and 2 Tips EPX100R

Plunger EPX100P

Pipe Size a b c d Satin Stainless

11⁄2” 1.900” 1.610” 1.770” 3.150” GR3190PT

Plunger

Tips

Abradeandcleaninsidesurfaceofpipethenapplyepoxy.

Compressspliceand join together

Abradeandcleanoutsidesurface of integrated sleeve on cast fittings thenslideintopipe.