cable rail - industrial metal supply · cable rail cable assemblies include: • fittings for both...
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Ready to Install Cable AssembliesIncludes one Invisiware® with Swaged Threaded Ferrule tensioning end and one Pull-Lock™ fi xed end.
Install the Cable and fi eld trim after tensioning.
CABLE RAILCABLE RAILCABLE RAIL
CABLE ASSEMBLIES INCLUDE:
•FittingsforbothendsofyourCablerun •AllWashersandFastenersnecessary
•3⁄16”Diameter,Type316StainlessSteelCable •Instructions
Los Angeles818-729-3333
Inland Empire951-300-9900
Orange County949-250-3343
San Diego858-277-8200
Phoenix602-454-1500
Tucson 520-441-5161
Field installed Pull-Lock fittingsmake installing cables easy.
No field swaging Pull-Lockfittingsaredesignedforusewith1x19left- hand-laystrandonly.Easy to install 1.InserttheInvisiware Receiver with Swaged Threaded Ferrule on one End Post. 2.SlipthePull-Lock fitting into the other End PostandpulltheCable all the waythroughthePull-Lock fitting. 3.TensiontheCablethencut the excess Cable off on the back side of the fitting with a4”rightanglegrinder or a cutting wheel (CRCUTOFFKIT) used with a hand drill.
How to Order: Determine your Railing frame materials–woodormetal–andthewidthordiameterofyourEndPost–Posts to which tensioning and other mounting hardware will be attached.
Measure the length of each Cable run:• Addatleast6inchestoyourmeasurement.• OrdertheassembliesinCablelengthincrementsof10, 20or30feet–toprovidesufficientCableforeachof yourCableruns. Cablewillbecuttoproperlengthonsite.Order Cable Cutter and other tools separately – as required.
MakesurehalfoftheThreadedFerrule’sthreadsare visible so that there is enough draw in the ReceivertoproperlytensiontheCable.
TensiontheCableattheReceiverendthentrimcableandsnaponcap.
4. Press on the stainlesssteelcapto cover the bare Cable end,andyou’redone!
Cable Assembly shown with Invisiware Receiver and Push-Lock Stud.
200 SERIES CABLE ASSEMBLIESInvisware® Receiver with Pull-Lock™
OutsidetoOutsideMount.Useonstraightruns.• SlidetheInvisiwareReceiverwithCableintooneEndPost –besuretoleaveseveralthreadsoftheThreadedFerrule visiblesothatyouhaveabilitytotension.• InstallthePull-LockFittingontheotherend.• InsertCableintoandthroughPull-Lock.• CutCabletolengthusingCRCUTOFFKIT.• TensiontheCableusingahexwrenchintheslot inthecapoftheReceiver.• CapcutendofCable.
AFTER TENSIONING
BEFORE TENSIONING
InvisiwareReceiver
TensionwithHexWrench
Pre-SwagedThreadedFerrule
Pull-LockCap
Pull-Lock
Cut Cable andSnap-OnCap
CUT-OFF TOOL
Used to cut Cableflush with the end ofPull-LockFittings,and to cut excess threadsoffstud-typetensioners. Includes mandrel and two cut-off wheels.
CABLEGRIPPING PLIERS
Locking Pliers with machined jaws to keeptheCablefromturningandpreventsdamage to the Cable when Cable is being tensioned.
CABLETENSIONING
GAUGE
Check the tension on your Cableswiththissimpletouse gauge.
Part Number
CRCUTOFFKIT
Jawed PliersPart Number
CRJP
Part Number
CRPTCR
CABLE RAILING POSTSProducedfrom11⁄2”Schedule40Pipe–1.90”Diameterwitha.145”Wall.42”FinishedHeight.UseEpoxyforconnectionstoTeesandElbows.
3⁄16” Cable Pull-Lock with 2” Long Invisiware Receiver
Tupe 316,Stainless Steel Length
CR2326-10 10’
CR2326-20 20’
CR2326-30 30’
Pull-LockInstall Video
InvisiwareInstall Video
3⁄16”Stainless
SteelCable
Delrin®WashersForUseWithMetal Posts
StainlessSteelWashersforUseWithWoodPosts
InvisiwareReceiver
Pull-LockFittingW/Cap
SURFACE MOUNT POSTS FACIA MOUNT POSTS
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CABLE CLAMPBolts onto cable to minimize Cable flex.
Satin Stainless CRCC188-12
SATIN FINISH POST TYPE MOUNT CABLE LINES TYPE 304 STAINLESS STEEL Corner Post Fascia Mount 12 CR190SS42CF Intermediate Post Fascia Mount 12 CR190SS42LF End Post Fascia Mount 12 CR190SS42EF Corner Post Surface Mount 12 CR190SS42CS Intermediate Post Surface Mount 12 CR190SS42LS End Post Surface Mount 12 CR190SS42ES
SNAP-ON COVER FLANGE18Gauge.41⁄2”Diameter.UsetocoverFlangesonSurfaceMountPosts.Satin Stainless
2077
In order to meet load requirements, these Posts should bespaced4 to5 feetoncenterwithaCableClamp insertedatthe mid-point between Posts. With this configuration, Cablesneedtoonlybetensionedto200lbs.Thesystemwillonlybeasstrongasthestructuretowhichitisattached.Youmayneedreinforcementinyourexistingstructuretoassureperformance.
End Intermediate CornerPost Cable Clamp Post Cable Clamp Post
CAST ELBOWS AND TEEThesecastStainlessSteelFittingsaredesignedtopermitweld-freeassemblyofWagnerailsystems.ComponentsarejoinedtoTopRailandPostsusingEpoxy.
TEEThisTeeisusedatthetopofintermediatepoststotransitionthethinnerwalled11⁄2”Schedule5Pipeintoa11⁄2”Schedule40PipePost.UseEpoxyforconnections.
RAILING SPLICEAluminumforusewithStainlessSteel. 3M™ SCOTCH-WELD™ EPOXY
RADIUS POST ELBOWThisElbowisusedtotransitionthethinnerwalled11⁄2”Schedule5Pipeintoa11⁄2”Schedule40PipePost.UseEpoxyforconnections.
1. AbradetheinsidewallofthePipe.2. Theareastobejoinedshouldbecleanedthoroughly.3. Mix3M™Scotch-Weld™Epoxyaccordingtopackagedirections–mixonlyenoughthatyoucan usewithin1⁄2hour.4. ApplyEpoxytoinsidesurfaceofPipe.5. InsertSpliceSleeveorCastElbow/TeeSpliceintoPipe. a.ForSpliceSleeves,compresswithlock-grippliersthenslipintothePipe. b.ForCastElboworTee,abradeinternalspliceportionoffittingandslideintoPipe.6. WipeoffexcessEpoxyaftercomponentsareproperlyjoined.7. Theareasconnectedtogethershouldbeleftundisturbedforeighthours–longerincoldweather. Besuretostraporbindcomponentstoeliminatemovement.ACableAssemblymaybeusedforthispurpose8. AfterEpoxyisset,installotherCablesandtensionto200lbs.
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Pipe Size a b c d d Satin Stainless
11⁄2” 1.900” 1.610” 3.150” 4.440” 1.770” GR3190T
Pipe Size Schedule Tube OD Tube ID Length Extruded Aluminum
11⁄2” 5 1.90” 1.78” 4” GR3190S
Ribbedoutersurface.AttachusingEpoxy.
Applicator Gun with Plunger, EPX100One 50ml Epoxy and 2 Tips
One 50ml Epoxy Cartridge Refill and 2 Tips EPX100R
Plunger EPX100P
Pipe Size a b c d Satin Stainless
11⁄2” 1.900” 1.610” 1.770” 3.150” GR3190PT
Plunger
Tips
Abradeandcleaninsidesurfaceofpipethenapplyepoxy.
Compressspliceand join together
Abradeandcleanoutsidesurface of integrated sleeve on cast fittings thenslideintopipe.