cadcamcae course cipet chennai_28!10!2015
TRANSCRIPT
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CENTRAL INSTITUTE OF PLASTICS
ENGINEERING AND TECHNOLOGY (CIPET) Ministry of Chemicals and Fertilizers, Govt. of India)
Guindy, Chennai - 600 032)
CAD/CAM/CAE Software Training, Product Mould Design/Mould
Making CNC Programmes
with effect from November 16
th
, 2015
A) PLACEMENT ASSISTED PROGRAMMES CAD/CAM/CAE)
(WITH STIPEND)
[Full time – 8 hrs / day ]
B) JOB ORIENTED PROGRAMMES
CAD/CAM/CAE) [DIRECT ADMISSION ON ALL MONDAYS]
CONCESSION IN COURSE FEE for - CHOOSE ANY ONE(JOB ORIENTED PROGRAMMES - From Sl. No.1 to 4 & 6)
SC/ST/Physically Challenged : 15%
BC/MBC/OBC : 10%
Fresh Diploma Holders / Engineers : 10%
Women : 15%
Students (Colleges/Polytechnics) & Alumni of CIPET : 20%CIPET Students/Trainees of Long Term Course(LTC) : 50%
SHIFT TIMINGS
PLACEMENT ASSISTED
PROGRAMMES
(I, II, III & IV)
(Monday to Friday)
JOB ORIENTED PROGRAMMES
(Sl. No.1 to 4 &6)
(Monday to Saturday)
Week-End Course in Mould
Design
(Saturday & Sundays)
(Sl. No. 10.1)
No. of
working
hours
09:00 A.M to 01:00 A.M 4 Hours
01:00 P.M to 05:00 P.M 4 Hours
05:00 P.M to 09:00 P.M 4 Hours
6:00 A.M to 2:00 P.M 09:00 A.M to 05:00 P.M 8 Hours
09:00 A.M to 09:00 P.M 12 Hours
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09:00 A.M to 05:00 P.M 9:00 A.M TO 5:00 P.M 8 Hours
1:00 P.M to 9:00 P.M 8 Hours
(A) PLACEMENT ASSISTED PROGRAMMES#
(WITH STIPEND)
(I) INTEGRATED ENGINEERING SOFTWARE PROGRAMME
ON
AUTOMOBILE & AEROSPACE
PRODUCT DEVELOPMENT WITH CAD/CAM/CAE (Full Time)
(Course code: IES - PAAP -CAD)Course Fee : Rs.1.0 lakh + Service Tax
Duration : 6 months
►Stipend: Rs. 5000/- p.m during training for 6 months
Date of written test / interview / admission : Last Monday of Every month in General
Course commencement : Subsequent First Monday of the next month
Written test venue: CAD/CAM/CAE centre, CIPET, Chennai
COURSE CONTENTS
(7 softwares)
MODULE I
(ALL software)
(Pro-E, UG & CATIA)] As per given in (B) Sl. No.2.1, 2.2, 2.3 and Sl. No. 4.1, 4.2, 4.3, 4.4, 4.5 &4.6
MODULE II
(ALL software)(Ansys, Hyperworks, LS-DYNA & Moldflow)
MODULE III
(Project Work)
MODULE IV
(Theory Classes)
Plastics Product & Mould Design, Jigs&Fixtures, Sheet Metal, CNC, CBT, Rapid Prototyping and ReverseEngineering.
Course Highlights
→Balanced Theory & Practical Classes →Product Development Concepts → Personality DevelopmentProgramme → Certificate awarded by CIPET.
Eligibility: B.E/B.Tech/M.E/M.Tech in Mech./Prodn/Auto/Aero/Polymer/Plastics/Tool /Die Making or equivalent
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Selection: Eligible candidates have to appear in the entrance exam and the short listed candidates will be
interviewed for final selection.
(II) Masters Programme in Product Development with
CAD/CAM/CAE Course code: MPPD-CAD
Course Fee : Rs.85000/- + Service Tax
Duration : 5 months
►Stipend: Rs. 5000/- p.m during training for 5 months
Date of written test / interview / admission : Last Monday of Every month in General
Course commencement : Subsequent First Monday of the next month
Written test venue: CAD/CAM/CAE centre, CIPET, Chennai
COURSE CONTENTS
(5 softwares)
MODULE I
(ALL software)(Pro-E, UG & CATIA)]
As per given in (B) Sl. No.2.1, 2.2, 2.3 plus Sl. No. 4.1, 4.2, 4.3, 4.4, 4.5 &4.6
MODULE II
(Any TWO software)
Ansys/Hyperworks/LS-DYNA/Moldflow
MODULE III
(Project Work)
MODULE IV
(Theory Classes)
Plastics Product & Mould Design, Jigs & Fixtures, Sheet Metal, CNC, CBT, Rapid Prototyping and ReverseEngineering.
Course Highlights
* Balanced Theory & Practical Classes *Product Development Concepts * Personality DevelopmentProgramme * Certificate awarded by CIPET.
Eligibility: Diploma / Degree in Mechanical/Production/Polymer/Auto mobile/Aeronautical/Tool
engineering/equivalent candidates aspiring to start the career in R&D and product development.
Selection: Eligible candidates have to appear in the entrance exam and the short listed candidates will be
interviewed for final selection.
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(B) JOB ORIENTED PROGRAMMES#
[Direct Admission on all Mondays]
(Course commencement: On all Monday){Advance Registration Accepted after verification of candidate's documents sent through
post or e-mail including updated resume }
1. CAD PROGRAMMES
1.1 CAD USING UNIGRAPHICS
Fee: Rs 12,000/- + Service Tax Duration: 100 hrs
Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform.Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control, Cloning and
Component arrays editing, Top Down Assembly.Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list.
1.2 CAD USING PRO/E
Fee: Rs 12,000/-+ Service Tax Duration: 100 hrs
Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Editfeature, engineering features, construction features, advanced features, tweak feature, UDFs & Group,Relation & family Table, Resolving feature failuresPro/Assembly: Creating Assemblies, placing, pattering, packaging, freeform Manipulation of components,Top Down Assemblies, Exploded view.Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables &BOM Balloons
1.3 CAD USING CATIA
Fee: Rs 12,000/-+ Service Tax Duration: 100 hrs
3 D Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,Transformation features, Associating bodies with Boolean Operations, Reference Elements, ModifyingFeatures.
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Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints,Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top
Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation.
1.4 CAD USING AutoCAD
Fee: Rs. 5,000/-+ Service Tax Duration: 80 hrs
(Note: No concession on Course fee)
2 D Modeling: Introduction to computers – about AutoCAD 2009 – Introduction to GUI – drawing objects – line (absolute co-ordinate system) – file saving (save, close, open, new) – line – relative co-ordinate system:Rectangular co-ordinate system, polar coordinate system – circle (all options) – erase, Oops, textures,Graphser, undo, redo – Draw – Modify – format – dimensions – layer - properties – view – object snap.
3 D Modeling: Surface modeling- a) 3dface b) Hide, Edge c) Shape d) Rulesurf- Tabsurf, Edgesurf, Revsurf – Surftab1 & Surftab2 – Shademode, 3dorbit - UCS ,Solid modeling (Box, Wedge, Cylinder, Cone, Sphere,Torus) – Isoline, facetres, Silhoutes – Extrude – Revolve – Boolean operation.(Union, Subtract, Intersect,Interfere ).
3D-array mirror,3D – rotate, 3D align – slice – fillet, chamfer – massprop – solidview, solidraw.
2. CAD/CAM PROGRAMMES
2.1 CAD/CAM USING UNIGRAPHICS
Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs
Modeling: Introduction, Sketch, Curve, Curve Operations, Form Feature, Feature Operation, Transform.Assembly: Assembly of Components, Exploded Views, Sequencing, Context Control and Cloning andComponent arrays editing, Top Down Assembly.Drafting: Drawing sheets, Views, Dimensioning, Annotations, Symbols, Tabular note and Part list.
Direct Modeling
Free form feature: Sheets from points, Making sheets from variable cross sections, Bridging, Offsetting,Filleting & Trimming sheetsSheet Metal feature: Tab, Flange, Break corner, closed corner, Normal cutout, Jog, Bend, Dimple, Bead,
Unbend, Rebend, Edge rib, flat solid.Manufacturing: Model Creation, Tool Selection, Geometry Definition, Machining Methods, Planer Millingand Contour milling Operations and Post Processing.
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2.2 CAD/CAM USING PRO/E
Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs
Part Modeling: Introduction, Sketch, Base features, datum features, sections in sketch based features, Editfeature, Engineering features, Construction features, Advanced features, Tweak feature, UDFs & Group,Relation & family Table, Resolving feature failuresPro/Assembly: Creating Assemblies, placing, patterning, packaging, freeform Manipulation of components,Top Down Assemblies, Exploded view.Pro/Detail: Drafting basics, creating a Drawing with Model views, Dimensioning & Detailing, Tables &BOM BalloonsPro/Surface: Creating a Surface Feature, Trimming Quilts, Flattening & Bending, Creating Solid Geometry
Using Quilt, Freeform Surfaces, Boundary, Conic surface and N-sided patch, style toolsPro/ Sheetmetal: Introduction creates conversion, wall, rip, cut, form, flatten form, notch punch, and bend,unbend, bend back, corner relief, deform, edge bend.Pro/Mold design: Introduction, Reference & work pieces, Mold Parting surfaces, Mold volumes, ExtractingMold components, split components.Pro/NC: Manufacturing Process & Parameters, Tooling, NC sequence-Milling & Lathe-turning, CL Data, NCsequence Definition, Creation of CL Data File, NC Post Processing.
2.3 CAD/CAM USING CATIA
Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs
Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,Transformation features, Associating bodies with Boolean Operations, Reference Elements, ModifyingFeatures.Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints,Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top
Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, BOM Generation.Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface,Surface based features in Part design.Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends.Mold Design: Core cavity separation, Basic mold design. Manufacturing: Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities,Verification, Simulation and NC Code generation.
2.4 CAD/CAM USING I-DEAS
Fee: Rs 19,000/-+ Service Tax Duration: 200 hrs
3D Modeling: Sketching, Constraining, Catalogs and Parameterized parts, Creating features, Advancefeatures, Feature operations, Construction operations, Surface techniques, Bin and Library Management
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Assembly: Top Down and Bottom Up, Sequencing & animation, Patterning, Exploded Views, Introduction toMechanism designs.Drafting: Associative and Non-associative Dimensioning, Views and Dimensions, Utility Symbols, Bill ofMaterial
Simulation: Basics & General Analysis procedure, Free and mapped meshing, Quality check, linear, non-linear and variational analysisManufacturing: Model Creation, Operation and Tool Selection, Generation CL File, Post Processing.
3.CAE PROGRAMMES
3.1 CAE USING HYPERWORKS
Fee: Rs 17,000/-+ Service Tax Duration: 160 hrs
Hypermesh: Basic modeling, Geometry cleanup, Organizing the model with collectors, Extracting midsurfaces & simplifying, Selecting the user Profiles, Project, Numbering, Mask, Normals, Interactive surfacemeshing, Element density, Algorithms, Checking element quality. Introduction to solid meshing: Solid panels, Drag, spin, Line drag, element offset, linear solid.Optistruct- Linear Static Analysis, Thermal Analysis, Modal Analysis, Harmonic Analysis, Inertia ReliefAnalysis.Optimization- Topology, optimization for solid problems, Optimization for stress problems.
Hypermorph- morph volumes, Morph to geometry, freehand morph, morph optionsHypergraph, hyperview, Batch mesher.
3.2 CAE USING ANSYS
Fee: Rs 17,000/-+ Service Tax Duration: 160 hrs
Introduction to FEA & ANSYS: GUI, Basics & general analysis procedure.
Modeling: Creating Solid model, Finite element modeling and importing models, Select Entities andComponent manager.Meshing: Quad and Tetrahedron mesh, Volumes, Areas, Line meshing. Free and mapped meshing, checkmesh.Structural Analysis: Static, Modal, Harmonic, Spectrum, p-method, Nonlinear & Transient analysis.Thermal Analysis: Steady state thermal analysis.ANSYS Workbench: Simulation, CFX Mesh, Engineering Data sheet and FE modeler.
Report generation.
3.3 CAE USING LS-DYNA
Fees: Rs. 17,000/-+ Service Tax Duration: 100 hrs
Theory: Introduction to basic concepts of FEA, Contact Analysis, Linear and Non-Linear analysis.FEA Terminologies used in LS-Dyna: ALE, SPH.
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Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, MouldBase, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill of
material, Mould Drawing.
Prerequisite: Mold Design Knowledge.
4.3 CAD/CAM USING UNIGRAPHICS WITH MOLD WIZARD
Fees: Rs 25,000/-+ Service Tax Duration: 260 hrs
Syllabus of CAD/CAM Using Unigraphics Mold wizard: Loading Product, Family Mould, Shrinkage, Work piece, Layout, Mould Tools, Parting, Mould
Base, Standard Parts, Slider lifter, Ejector pin, Runner, Gate, Cooling, Insert, Electrode, Mold trim, Bill ofmaterial, Mould Drawing.
Prerequisite: Mold Design Knowledge.
4.4 PRO/MOLD
Fees: Rs 12,000/-+ Service Tax Duration: 80 hrs
Refreshing the part modeling, assembly and drafting.Pro/Moldesign: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, ApplyingShrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold OpeningProcess, Mold Layout, Injection Molding Machine, Catalogs.
Prerequisite: Pro/E & Mold Design Knowledge.
4.5 CAD USING PRO/E WITH PROMOLD
Fees: Rs 17,000/-+ Service Tax Duration: 160 hrs
Syllabus of CAD Using Pro-E Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, ApplyingShrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold OpeningProcess, Mold Layout, Injection Molding Machine, Catalogs
Prerequisite: Mold Design Knowledge.
4.6 CAD/CAM USING PRO/E WITH PROMOLD
Fees: Rs 25,000/-+ Service Tax Duration: 260 hrs
Syllabus of CAD/CAM Using Pro-E Pro/Mold: Introduction, Mold design sequence, Reference & work pieces, Draft Checking, ApplyingShrinkage, Creation Of Parting Surface, Splitting to Volume, Runner & Waterlines, Molding, Mold OpeningProcess, Mold Layout, Injection Molding Machine, Catalogs
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Prerequisite: Mold Design Knowledge.
5. MULTI software PROGRAMMES - (20% concession on course fee except CAD
using AutoCAD )
Selection of More than one Programme from Sl. No 1 to 4
6. SPECIAL PROGRAMME
6.1 CAD/CAM USING CATIA WITH REVERSE ENGINEERING
Fee: Rs 25000/-+ Service Tax Duration: 260 hrs
Part Modeling: Introduction to GUI, Sketcher, Constraints, sketch-based features, Dress up features,Transformation features, Associating bodies with Boolean Operations, Reference Elements, ModifyingFeatures.Assembly Design: Creating assembly, Manipulating components in assembly, Assembly constraints,Exploded view, Clash checking, Assembly features, Scene creation, Using Mechanical Standard parts, Top
Down Assembly. Drafting: Generative Drafting, Interactive Drafting, Creating Views, Sections, and BOM Generation.Surface Design: Wire frame geometry creation, Basic surface, Operations on surface, advanced surface,
Surface based features in Part design.Sheet metal: Introduction, Sheet Metal Parameters, Creating the Side Walls, Cutout, Automatic Bends.Mold Design: Core cavity separation, Basic mold design.Manufacturing: Basic Tasks, Part operations, Programs & Processes, Managing Manufacturing Entities,Verification, Simulation and NC Code generation.Reverse Engineering: Basics concept, theoretical method of reverse engineering, Training on conventionalmeasuring method, training on CMM, digitized shape editor, generative shape design, Quick surfacereconstruction, free style, and project work.
7. Tailor Made Programmes CORPORATE Personnel on CAD/CAM/CAE Softwares ,
CNC Programmes , Mould Design/Making Programmes #
Course Fee, Duration, Period, Syllabus will be decided on mutual discussion
#Conditions apply
8. CNC PROGRAMMES
8.1 PLACEMENT
ASSISTED
CNC Programmes
8.1.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC
WIRECUT, CNC MILLING & CNC LATHE
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Fee: Rs 30000/-+ Service Tax Duration: 240 hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,Selection of cutting parameter.
CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, Mcodes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub- programming & Section repeats, ISO Programming, M-Functions, Practice exercises.
CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application ofCNC Lathe, Practice exercises.
CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme,Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command programme, Machining practices.
CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices. .
8.2.
JOB ORIENTED
CNC Programmes
CONCESSION IN COURSE FEE for - CHOOSE ANY ONE(JOB ORIENTED PROGRAMMES - From Sl. No.8.2.1 to 8.2.6)
SC/ST/Physically Challenged : 15%
BC/MBC/OBC : 10%
Fresh Diploma Holders / Engineers : 10%
Women : 15%
Students (Colleges/Polytechnics) & Alumni of CIPET : 20%CIPET Students/Trainees of Long Term Course(LTC) : 50%
8.2.1 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM, CNC
WIRECUT
Fee: Rs 15000/-+ Service Tax Duration: 80 hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,Selection of cutting parameter.
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CNC EDM: CNC EDM Principle, Familiarization with machine & control system, Various programme,Contour programme, Contour with Tangential, Machining parameters, Spherical Machining, Command
programme, Machining practices.CNC WIRECUT EDM: Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part
programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices.
8.2.2 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING & CNC
LATHE
Fee: Rs 14000/-+ Service Tax Duration: 120hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC.
CNC MILLING : Operating principle of CNC Milling, Contour approach & Departure, Path functions, Mcodes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub- programming & Section repeats, ISO Programming, M-Functions, Practice exercises.
CNC LATHE : Operating principle of CNC Lathe, Speed &Feed Selections, M codes & G codes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices, Application of
CNC Lathe, Practice exercises
8.2.3 PROGRAMMING & MACHINING CASE STUDIES ON CNC EDM
Fee: Rs 8000/-+ Service Tax Duration: 40 hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC,
Tooling, Selection of cutting parameter. CNC EDM Principle, Familiarization with machine & controlsystem, Various programme, Contour programme, Contour with Tangential, Machining parameters,
Spherical Machining, Command programme, Machining practices.
8.2.4 PROGRAMMING & MACHINING CASE STUDIES ON CNC WIRECUT
Fee: Rs 10000/-+ Service Tax Duration: 40 hrs
Introduction, Basics of NC &CNC machines, Problems with conventional NC, Advantages of CNC, Tooling,Selection of cutting parameter. Concept of Wire cut CNC EDM , Machine tool, Dielectric supply, Part programming, Wire electrode selection, Flushing, Setting up and Operation, wire feed rate, dielectric flow rate, pulse ON & pulse OFF time, Wire tension and speed rate, current/ voltage setting , Machining practices
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8.2.5 PROGRAMMING & MACHINING CASE STUDIES ON CNC MILLING
Fee: Rs 8000/-+ Service Tax Duration: 80 hrs
Introduction to NC and CNC , Operating principle of CNC Milling, Contour approach & Departure, Pathfunctions, M codes & G codes, Cycles, Taking reference system, Setting datum reference without 3D touch probe, Sub-programming & Section repeats, ISO Programming, M-Functions, Practice exercises.
8.2.6 PROGRAMMING & MACHINING CASE STUDIES ON CNC LATHE
Fee: Rs 8000/-+ Service Tax Duration: 80 hrs
Introduction to NC and CNC, Operating principle of CNC Lathe, Speed &Feed Selections, M codes & Gcodes, Part programming, Tool offset, Nose radius compensation, Work locating methods and devices,Application of CNC Lathe, Practice exercises.
9
.MOULD MAKING PROGRAMMES
9.1. Modern
Mould
Manufacturing
Techniques
Fee: Rs 4000/-+ Service Tax Period: 05.11.2015 & 06.11.2015
Introduction to Mould Material and Heat Treatment Technology, Development in CNC Machine Tools,
Cutting Tools and CAD/CAM/CAE.
10.PLASTICS PRODUCT & MOULD DESIGN PROGRAMMES
10.1 WEEK-END PROGRAMMES -
Title: Plastics Product & Mould Design
Course Fee : Rs. 25000/- per candidate Duration : 3 months [12 weeks - (192 Hrs -Saturdays &Sundays - 8 hrs/day)]
(Note: No concession on Course fee)
I. Product Design
Steps to product design – Quality and Economy – Aesthetic property – Tooling aspects on Product Design – Process variables Vs Product Design – Product Design Case Studies.
II. Plastics Mould Design
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Basic concepts of Mould Design – Selection of moulding machine – Lay-out of cavities/runners -Runner – Gate - Use of Standard Mould Base – Mould Design checklist.
Injection Mould Design: Two plate – Three plate – Split – Internal undercut – Automatic Unscrewing – Feed
system – Parting surface – Cooling - Ejection
Compression Mould Design: Types of Compression Moulds – Open flash moulds – Positive moulds – Semi- positive -moulds – Displacement moulds – Types of loading champers – Bulk factor – Calculation of pressure pad sizes – Heating system – Types of heaters- heat losses of the mould – Power required for heating themould – Calculation of heater capacity.
Transfer Mould Design: Types of Transfer Moulds – Advantages of Transfer Mould over compression
moulds – Design of sprue, runner and Gate-transfer pot Calculation.
III. Plastics Materials
Thermoplastics Materials Source of raw materials – Types – Properties and Applications of commodity plastics, Engineering plastics – General introduction regarding – structure Vs properties – processing behaviour – Applications of polymer blends and alloys.
Thermoset Plastics Materials
Source of raw materials – types – General introduction regarding – structure Vs properties – processing behaviour – Applications of specialty plastics – Compounding – Identification of plastics – Simple testmethods.
IV. Plastics Conversion Process
Introduction – Types of Injection Moulding Machine – Machine specification: Types of nozzles- Mouldingcycle – Process variables – Cylinder – Temperature – Effect of shear and orientations-Types of locking system
– Semi and Fully automatic moulds operations – Mould clamping – Effect of processing variables on end product – Shrinkage and Quality control – Trouble shooting – Introduction on Advanced ProcessingTechniques – Operator Safety.
Compression and Transfer Moulding: Fundamental Principles – Types of Compression and TransferMoulding Process – Bulk Factor – Mould temperature control – Flow properties – cure time - Moulding pressure – press tonnage setting moulding condition for a particular job – pelleting – defects – causes and
remedies – operator safety and routine quality control.
General introduction on Extrusion, Blow Moulding, Rotomoulding and Vacuum forming.
V. Mould Making Technology
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Tool Room machinery – Conventional and special machines – specifications – machining operations andaccuracy – accessories- mould surface temperature and texturing. Hot chrome plating – Surface finish – mould
polishing – mould repair and maintenance – Machine hour rate- mould cost estimation.
Types of steels used for mould making – Core, Cavity, and other parts – non -ferrous materials used for mouldmaking – different stages for mould manufacture – Heat treatment – Mould life – Assembly and inspection ofmoulds. – Advantages of standard Mould Base – Introduction to process planning – estimation of machiningtime – general introduction on CNC machine.
Mode of Payment
1.
Cash at Accounts Section in Cash Counter, CIPET, Chennai (or)
2.
Demand Draft in favour of CIPET, ChennaiAlongwith REGISTRATION FORM which is to be obtained in person at CAD/CAM/CAE centre/Tool Room/Design
Department, CIPET, Guindy, Chennai - 600 032.
For further details:
Write to: The Deputy Director, CIPET, Guindy, Chennai – 600 032
Ph: 044-22254709, Fax: 044-22254707
www.cipet.gov.in
All Programmes Deputy Director [email protected]
CAD/CAM/CAE
courses,
CNC Programmes/
Mould Making/ MouldDesign courses
Mr.P. Eswaran,
Chief Manager (Technical)
9677123886
044-22254701 – 706
Extn: 470, 480 & 490
CNC Programmes/
Mould Making Courses
Mr.P.Radhakrishnan ,
Sr. Tech. Officer: 9677123890,
Mr.A.Velladurai
Sr. Tech. Officer: 7358382001,
Mr.V.Kumar
Technical Officer: 9444796334Ms.R.Rajshree
Asst. Tech. Officer: 9677785076
044-22254701 – 706
Extn:550, 560 & 570
Mould Design Courses
Mr.A.G.S. Neelagaantan
Technical Officer:9360098600 Mr.S.Lakshmanan
Technical Officer:9380120757
044-22254701 – 706
Extn:580
http://www.cipet.gov.in/http://www.cipet.gov.in/mailto:[email protected]:[email protected]:[email protected]://www.cipet.gov.in/