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7/29/2019 Camcs l Plantair

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Centrifugal Compress

Pat Air Ctriua CoprorTURBO-AIR ri aturi oi-r air


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Y y c y

C y c c . Cameron

manuactures centriugal air and gas compressors and provides

atermarket products and services or a broad customer base around the world. The

cutting edge solutions we deliver or plant air requirements are made possible by

the unique blend o product quality, engineering talent and dedicated teamwork

we bring to every customer.

With our main manuacturing acility in Bualo, NY, USA, located near

Niagara Falls, and distribution in more than 80 sales and service locations worldwide,

Cameron is a global company with a singular commitment

meeting customer needs with superior centriugal

compressor technology while exceeding your expectations

with unequaled service and support.

CenTRIfUgAl COmPRessOR


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Cameron a historY of

innovation

1955 JOY mauacturi Co. tab

ihd aciity i Buao, nY U

1960 firt a itra ar c-

triua copror itroduc

1965 Itroducd th irt packa

ctriua copror

1971 firt 4-ta, itro rcyc

achi or iquactio o

idutria a

1980 Itroducd th irt

icroprocor cotrod

copror

1987 Purchad by Coopr

Idutri, Ic. ajor capita

ivtt ad

1988 firt 7-ta dua rvic

achi with thr piio

i ach ar box

1994 Itroducd th TURBO-AIR

2000 icorporati th ourt

ratio o icroproco

bad cotro

1995 Coopr Caro Corporatio

tabihd

1997 Itroducd TURBO-AIR3000 ajor capita

ivtt ad

1999 Itroducd TURBO-AIR 6000

2001 Itroducd TURBO-AIR

Cood 2000

Enteredprocessgasmarke

IntroducedTURBO-AIR

11000

IntroducedTURBODryPak

IntroducedVantageControPa

2004 Itroducd msg Apha

Ctriua ga Copror

2004 Itroducd mAesTRO sri

o Cotro syt

2005 Itroducd TURBO-AIR 202

2008 Itroducd TURBO-AIR Hi

Prur sri

TURBO-AIR Series Compressors

The ollowing pages highlight our TURBO-AIR (TA) Compressor series or

plant air applications which oer outstanding perormance and design

lexibility or plant and process air applications.The TA compressors are completely packaged on a common base or

easy installation and are available in a number o capacities rom (112

kW to 1680 kW / 150 to 2250 hp).

Industries worldwide depend on Cameron or eicient and reliable

oil-ree air. Plant air applications include:

1

Textiles

Food and beverage

Automotive Pharmaceuticals

Chemicals

Electronics

Aerospace

Industrial gases Oil and gas refineries

Water treatment

Snow making

Power generation

General industrial Petrochemical


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Integrally geared centriugal compressors represent thelatest technology oering signiicant advantages over

outdated, less eicient and more costly compres-

sor designs. These advantages are inherent in the

centriugal design and enhanced even urther by

Cameron's more than 55 years o centriugal expertise.

2

the advantages of CentrifugalCompressor teChnologY


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3

Compare Cameron's innovative centriugal compressor technology with other

machines, such as rotary screw compressors, and the advantages are clear.

C' CC

No wearing parts requiring

regular replacement

Oil filter elements and

seal gas ilter elements are

easily replaced

100% oil free

Prevents contamination

o system

Pulsation free and require

no dampers

Automatic operation for

any operating condition

State-of-the-art Maestro

Suite o controls

PLC control available

Essentially vibration-free

No special foundation

is required

o C

Requires regular mainte-

nance and periodic

replacement o air ends

Results in high operating

expenses and signiicant

machine downtime

Oil filters must be installed

at discharge

Potential for oil carryover

that oul the process

Require the use of pulsa-

tion dampers to reduce

pressure luctuations

Limited control capability

Costly, high maintenance

variable speed available

Require a large and deep

oundation to handle

heavy weight and unbal-

anced orces

Precautions must be taken

to prevent transmission

o vibration to other

equipment

lowmaintenanCe

oil-free air

no pulsation

optimumControl

no vibration

CamCaret C s

C mc

CAmCARe i acoprhiv prvtativaitac prora aidat iiati upadaitac ao withiiizi achi outa.

CAmCARe i avaiabor a o your ctriuacopror quipticudi copror otauacturd by Caro.

api C d C

API 672 or packad itra

ard ctriua copro API 614 or ubricatio yt API 670 or achiry protc

yt API 671 or coupi yt


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4

simple installation

Compressor,lubricationsystem,

itrcoor, hat coupi,

coupi uard, itrcoctipipi, tc. a o a coo ba

Easycomponentaccessibility

Greatflexibilitytotailora

achi to your d

Minimizesrequiredfloorspace

Pulsationfree

inherent variable

load CapabilitY

Caro' tat-o-th-art

cotro yt iv our ctriua

copror ihrt variab oad

capabiity without hih aitac,

variab pd drivr. Thi

ditictiv atur rut i:

Higherefficiency

Lowermaintenance

Easieroperation

oil-free air

Prevents contamination of your system

Removes the potential for

compressed air pipeline irescaused by oil carryover

Eliminates costly waste disposal

problems associated with

oil-laden condensate

Eliminates the expense and

maintenance o oil removal ilters

high reliabilitY

Cameron's centriugal compressors areextremely reliable due to eatures such as:

Thrust loads absorbed at low speed

Stainless steel compression elements

Conservative high-quality gear design

Unlimited life pinion bearing design

Non-contact air and oil seals

easY operation/maintenanCe

State-of-the-art controls with a choice

o exclusive control systems

Total automatic operation for any

operating condition

Self-diagnostics

No wearing parts requiring periodic changes

or replacement in the compression elements

No oil removal filters to clean

Intercooler and aftercooler bundles easily removed for cleaning

Accessible horizontally split gear box for

quick inspection

Water in the tube design intercoolers

allow simple mechanical cleaning

hz s g b Aow oray acc wh cutor aitacpoicy rquir priodic ipctio.

Oil Supply

Bearing

Viscous Damp

Housing

s p b d for uiitd i ad opratioat ay oad.

s no-cotact, o-wari abyrithair ad oi a. no bur air rquird oroi-r air. eiiat th d or priodicrpact o carbo a.

Oil Seal Air Seal

ic Watr-i-tubitrcoor ad atrcoor bu-d id out or ay ipctioad cai.


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life CYCle Cost Comparison

over 10 Years operation 80% loaded

120%

100%

80%

60%

40%

20%

0%

mAInTenAnCe

INVESTMENT

eneRgY

DRYSCREWVSDSCREWOTHeRCenTRIfUgAl

turbo-air

Centrifugal

variable inlet guide van

Variableinletguidevanes

ca or powr avi

o up to 9%

Inletvanesimpartawhirling

otio to th it air ow

i th a dirctio a th

ipr opratio, rduci

th work iput

Netpowersavingsatreduced

ow or o day codr tha

th di tpratur

Inletvanesarepositioned

co to th ipr to achi

axiu bit

5

lowest Compressor operating CYCle CostOver time, the energy required to power a compressed air system is the largest

cost associated with a compressor, particularly in todays uctuating energy

markets. That is why, to determine the best return on your investment overthe lie-cycle o a compressor, it is important to consider the initial investment,

energy and maintenance.

As the chart demonstrates, Cameron's series o TURBO-AIR centriugal

compressors provides the lowest total lie-cycle cost o any compressor,

including dry screw, variable speed drive (VSD) screw and other centriugal

compressors. Keep in mind, VSD manuacturers oten tout energy savings with

unrealistic turndowns of up to 50%. At this point, you would be better off

purchasing a smaller compressor and reducing your initial investment. Also, as

screw compressors wear out, energy consumption increases.

Compared to other machines o similar capacity, Cameron's series o

TURBO-AIR centriugal compressors are the most efcient oil-ree compressors

at ull load, part load and no load. The power savings delivered can signifcantly

speed up payback on your initial investment, and the savings continue to build the

more you use a TURBO-AIR series centriugal compressor.


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6

the right Compressor for Your needsNo matter what your application, there is a centriugal compressor rom Cameron to meet your exact requirements. With

over 18,000 installations worldwide, on nearly every continent, Cameron's products are proven in a wide variety o industries.

plant air applications include:

Textiles

Food and beverage

Automotive

Pharmaceuticals

Chemicals

Electronics

Aerospace

Industrial gases

Oil & gas refineries

Water treatment

Snow making

Power generation

General industrial

Petrochemical

112 kW / 150 hp TURBO-AIR Cooled and DryPakCompressor installed in manufacturing plant.Hot air from air coolers used to heat factory.

520 kW / 700 hp TURBO-AIR Compressors installedat plastics processing facility.

260 kW / 350 hp TURBO-AIR Compressors installedat an automotive facility.

One 375 kW / 500 hp TURBO-AIR Compressorcompliant to API 672 for an oil refinery.

Three 150 kW / 200 hp TURBO-AIR Compressorsinstalled at an electronics facility.

225 kW / 300 hp TURBO-AIR Compressor installedat a semiconductor facility.

One 225 kW / 300 hp TURBO-AIR Compressorinstalled at a major university for instrument air.


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7

C syCameron can provide the right control system engineered or

your applications.

maestrotm suite of Controls

MAESTRO is the Cameron suite o control systems that oer

optimal protection and control or your compressed air system.

The MAESTRO suite contains a model that is sure to be in tune

with your needs.

maestrotm universal

Windows CE driven system includes a built-in web serverand set up wizard for quick configuration

Able to handle multiple stages and designed or many

makes and models o compressors

10 color graphic display provides easy monitoring

Built-in USB port or system coniguration and data logging

Capable o monitoring and controlling the total system

across multiple units

maestrotm

plC

Utilizes an Allen-Bradley CompactLogix L35E ethernet CPU

which includes: 16 digital inputs, 16 digital outputs, 12

analog inputs, 2 analog outputs, and 6 RTD inputs

Comes standard with an Allen-Bradley PanelView 700 7

color display

Networking sotware available or automation o multiple

units and total system automation

Stainless-steel enclosure available as an upgrade

iso C C ZCamerons TURBO-AIR centriugal compressor product line has

been engineered to produce oil-ree air or over 55 years and

this certiication now oicially acknowledges the ability o our

compressors to produce 100% certified oil-free air, providing

our customers with enhanced quality assurance.


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8

Dedicated Manufacturing Capabilities

Cameron's manuacturing acilities are among the most

advanced in the industry, utilizing leading technology oper-

ated by an experienced and skilled workforce. Everythingwe do at our ISO-9001:2000 acilities is aimed at improv-

ing quality and shortening delivery times.

manufaCturing teChnologY highlights

CAD/CAM systems

Vertical turning centers

Impeller milling centers 5-axis

Horizontal boring centers

Cell manufacturing and work team techniques

State-of-the-art testing facilities


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9

turbo-air series Compressormodels

Cameron's revolutionary TURBO-AIR

centriugal compressor oers an advanced,state-o-the-art source o oil-ree air or plant air and other applications.

turbo-air 2000 - 93-260 kW / 125 to 350 hp and 14.3-48.1 m3/min / 505 to 1700 CFM

turbo-air 2020 - Two-stage 187-298 kW / 250 to 400 hp and 28-57 m3/min / 1000-2000 CFM offering best specific power of any two-stage compressor

turbo-air Cooledtm 2000 - 93-260 kW / 125 to 350 hp and 14.3-48.1 m3/min / 505 to 1700 CFM range

turbo-air 2040 - 430-597 kW / 580 to 800 hp and 42-51 m3/min / 1500 to 1800 CFM, up to 610 psig

turbo-air 6040 - 1678 kW / 2250 hp and 127-167 m3/min / 4500 to 6000 CFM, up to 610 psig

turbo-air 3000 - 298-597 kW / 400 to 800 hp and 57-113 m3/min / 2000 to 4000 CFM




turbo drYpak - Patented dryer and compressor package featuring adjustable dew point performance

twin turbo - Combined service compressor for dual process air and booster applications

turbo-air 2000 turbo-air 2020 turbo-air Cooled 2000

turbo-air 3000 turbo-air 9000

turbo drYpak and twin turbo

turbo-air 6000

turbo-air 6040

turbo-air 11000

turbo-air 2040


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10

api 672/ta-3000

Cameron's provides a complete line o centriugal

compressors that meet API 672 requirements. Shown

is an API 672 compliant unit or an oil reinery in Texas,

USA 2300 CFM, 500 hp, 150 PSI (65 m3/min, 375 kW,

10.3 bar).

turbo-air Cooled 2000

Cameron's TURBO-AIR Cooled 2000 centriugalcompressor is designed or applications where there

is limited or no water available or cooling. It eatures

innovative air-to-air cooling technology in a reliable

centrifugal design. High ambient and sub-zero ambient

packages are available.

turbo drYpak Compressed air drYer

Cameron's patented dryer and compressor package utilizes

the heat-o-compression as the regenerating power to

remove moisture without heaters or blowers. Turbo

DryPak eatures adjustable dew point perormance.

twin turbo Combined serviCe Compressor

The Twin Turbo Combined Service Compressor del iversthe proven solution or dual process air and booster

applications, eliminating a compressor and reducing

installation and maintenance costs.


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11

01

03

08

02

04

05

07

06

Typical Air Flow Arrangement

Cameron's centriugal

compressors eature a superior arrangement

o air low components. Advantages o thisarrangement include:

Air movement is directed so

turbulence induced riction

is reduced

Air is cooled after every stage

to assure a high isothermal

eiciency

TURBO-AIR

01: Compressor Inlet

02: 1st Stage Compressor Scroll

03: 1st Stage Intercooler

04: 2nd Stage Compressor Scroll

05: 2nd Stage Intercooler

06: 3rd Stage Compressor Scroll

07: Compressor Discharge

08: Water Manifold (optional)

Note: This chart represents a typical flow chart schematic. For greater pressure or flow requirements, consult Cameron.

2

4

6

8

10

14

42

25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 4250

barg

3/

ta3000

ta2000

ta2020

ta2040

ta6040

Plant Air Product Range

ta6000 ta9000/ta11000

0

High Pressure

ta b


14/20

12

Comprehensive QualitYFrom start to inish, rom the actory to the ield, in every area, or every employee, quality is the rule. You would

expect that rom a world class manuacturer such as Cameron. Our objective is to exceed your expectations.


15/20


13

Our Quality Policy

The key elements o Camerons quality policy are:

Fully meeting customer expectations and requirements

Providing products that equal or exceed industry andgovernment standards

Focusing on long term customer satisfaction

Striving for continuous improvement

Understanding quality is everyones job

Our Quality Program

iso-9001:2000 Certified QualitY

management sYstem

Systematic approach to continuous improvement 15 Trained ISO Internal Auditors

iso-14001:1996 Certified environmental

management sYstem

Dedication to reducing and eliminating waste

Providing a healthy and safe work environment

or all employees

Meeting or exceeding all environmental, health

and saety regulatory requirements

six sigma training

Addressing customer critical to quality issues

Process and product improvements most beneficial

to our customers

Training in sophisticated problem-solving tools

supplier QualitY management

Maintain an Approved Vendors List

New suppliers reviewed and evaluated prior

to being added Supplier quality performance tracked through the non-

conorming product database within our business system

Periodic supplier performance evaluations

Ce mark CertifiCation

TURBO-AIR COOLED 2000 family of compressors was

irst to be certiied

Other plant air units and some engineered compressors

have been certiied

pressure eQuipment direCtive ped

Equipment meets the PED requirements for the design

and manuacture o pressure equipment and assemblies

China pressure vessel Code CertifiCation

Key suppliers have been certified to meet the China

Pressure Vessel Code

Multiple units have been shipped meetingthese requirements


16/20

14

test Center ComputeriZed Control room

Cameron's test center control room provides computer control o cooling water,

input speed and lubricating oil supply.

Aerodynamic testing through the use of finely calibrated

pressure and temperature instruments

Vibration monitoring

Vibration frequency analysis

testing observation an d doCumentation

Upon request, you are welcome to observe testing o your compressor, and

complete test documentation is available.

Documentation can be provided for full operating tests to identify air

capacity, pressure, temperature and horsepower Vibration data for both steady state and coast down operation is recorded

to veriy rotor critical speed and response

Addd QuaityAurac ro AdvacdTti faciiti

To uarat prorac to

both cutor ad auacturr

pciicatio, vry Caro

di i uy ttd or

arodyaic ad chaica

prorac by hihy kid

tchicia bor it av

th actory.

nine test stands

Our tt aciity i Buao, nw

York icud i tt tad.

Variablespeeddrivesto

iuat actua oprati

pd ad t th pd

rquirt o th Asme

PTC-10 typ 2 tt

Packagetestingofmachinesup to 11,000 hp (8,200 kW)

Theteststandsareseparated

ito thr parat bay

aowi o achi to b

t-up whi aothr i ttd

Computercontrolledcooling

towr ar ud to iuat

actua cooat coditio

Caro' tt ctr cotro roo provid co-putr cotro o cooi watr, iput pd adubricati oi uppy.

stadard packa tt o Turbo-Air 2000i Caro' tt ctr.


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aftermarket serviCes and supportHow else can we prove our commitment to your total satisfaction? By providing the

industrys most comprehensive resource or top-notch atermarket products, engineer-

ing solutions and field service: CAMSERV. If you ever have a question or problem,

CAMSERV is at your service.

15


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NORTH

AMERICAN

TERRITORY

CENTRAL

& SOUTH

AMERICAN

TERRITORY

EUROPEAN TERRITORY

ASIA PACIFIC

TERRITORY

worldwide Customer

support organiZation

Cameron has over 80 representatives and distributors

worldwide to service your needs wherever your application

is located. We keep lie-cycle records on every unit we

manuacture, enabling us to be a partner with you, now

and in the uture.

exCeptional parts

Genuine parts produced in the same facility for

more than 55 years

Extensive inventory in strategic locations around

the world backed by our written warranty

Cross-checked against unit maintenance records

to ensure correctness

elite teChniCal support

Our goal, like yours, is to keep your unit running

Our technical support is geared to do just that

installation and start up

Concierge preventive maintenance programs

Diagnostic and troubleshooting services

Vibration analysis and trending

Remote monitoring

repair expertise

State-of-the-art-equipment for turnkey repairs

Complete documentation package

Strategic locations to serve a broad customer base

including Houston, TX; Buffalo, NY;

Milan, Italy, and Gaomi, China

faCtorY training

Comprehensive, on-site training

seminars or you and your personnel

Instruction on a variety of topics

including Level II courses offering

hands-on training

Courses can be tailored to your needs

at our Bualo, NY training center

smart produCt upgrades

Cameron is constantly striving to improve eiciency and

enhance perormance. We incorporate these advancesinto retroit kits that enable you to keep your equipment

up to date.

Controls retrofits

Re-aero kits to improve efficiency or match

changing conditions

Oil and cooling water system enhancements

Motor upgrades

16


19/20


17

4msg-16/15 air Compressor - Application: Located in China, used as main air compressor for air separation plant.

Specifications: Flow = 59,000 Nm3/hr, Discharge Pressure =1241 kPaA

3r2msgpb-5g/30 gas Compressor - Application: Located in Algeria, used as boil off compressor. API 617.

Specifications: Flow = 20,000 kg/hr, Discharge Pressure = 7.47 kg/cm2A

tae-55 air Compressor - Application: Oil refinery in Texas. Powered by a Dresser Rand steam turbine. Used as an air compressor for the Olefins Plant.

API 672 special service. Specifications: Flow = 6,700 SCFM, Discharge Pressure = 125 psig

fuel gas booster skid - One compressor packaged with gas scrubbers, Allen Bradley ContoLogix PLC, seal rack, motors, bypass and recirculation piping.

Specifications: Flow = 69,864 MMSCFD, Discharge Pressure = 710 psia

Cameron offers moreIn addition to our TURBO-AIR Series products, Cameron oers engineered air, industrial and process gas

centriugal compressors, designed or speciic applications with a wide range o capacities and power ranges. Our

MSG (Multi-Stage Geared) compressors are application engineered with a number of available configurations for

low requirements rom 2720 m3/hr / 1620 CFM to 255,000 m3/hr / 150,000 CFM to over 33,500 kW / 45,000 hp

and 83 barg / 1200 psig.

4msg-16/15

air Compressor

fuel gas booster skid

3r2msgpb-5g/30

gas Compressor

tae-55 air Compressor


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Caro triv or cotiuou iprovt i a apct o our bui. Caro rrv th riht to odiy

di ad pciicatio without otic or obiatio. nothi cotaid i thi brochur i itdd to xtd

ay typ o warraty, xprd or ipid.

hq:

d hQ

16250PortNorthwestDriveHouto, TX 77041

T 713.354.1900

T 866.754.3562

C C pc g

3101 Broadway

P.O. Box 209Buao, nY 14225-0209

T 877.805.7911

s sc lc:

h, tx

11323 Tar Road

Houto, TX 77041

T 281.809.1300

b, pa

3070 Brito Pik suit 106

Ba, PA 19020 UsA

T 215.245.9150

r J, b

Rua da Abia, 98 - 19 adar

Rio d Jairo, 20011-000 BraiT +55.21.2172.9698

d, uaeDubaiWorldTradeCenter(14 th oor)P.O. Box 9213Dubai,UnitedArabEmiratesT +971.4.331.3160

g, iCaro mauacturi (Idia) Pvt. liitdsuit no. 11, Uivra Bui Ctr, II foorUivra Trad Towrsctor 48-49gurao soha Roadgurao -122001, Haryaa, IdiaT +91.124.4637.500

m, iyCaro syt srViaCantu8/1020092 Ciio Baao (mI)miao, ItayT +39.02.6129.2010

p, r1, BP Hadu strt,10560 Capia, Prahova, RoaiaT +40.244.306.629

bj, C

Towr A, Roo 1701-1703Chjia Paza no. 18Beitaipingzhuang,HaidianDistrict

Biji, Chia 100088

T +86.10.822.55.700

g, C

Caro (gaoi) syt Copay, ltd.

Buidi A-2, Hii Idutria Zono. 5655 Kach Road

gaoi, shado 261500 P.R.C

T. 86.536.221.4100

s, sCaro Pt. ltd.

2 gu Circ, Juro Idutria Towsiapor, siaporT +65.6863.3631

s, s kCaroRm 413, Roya Paac suit 85suo-do, Choo-ku sou 110-885 KoraT +82.2.3210.1436

v

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