C L E A N A I R S O L U T I O N S

Welcome to the Camfil Farr Training Academy The

CCamfil Farr Group

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Delivering Energy Management

& Lean Methodology

Mike Hill

C L E A N A I R S O L U T I O N S

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Camfil Farr worldwide

2011: SEK 4.8 BILLION

3500 employees

24 production plants Sales companies in 24 countries

Agents and Reps in over 50 countries

C L E A N A I R S O L U T I O N S

AGENDA

C L E A N A I R S O L U T I O N S

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CULTURE

DEVELOPMENT

LEAN

METHODOLOGY

ENERGY

MANAGEMENT

C L E A N A I R S O L U T I O N S

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CULTURE

DEVELOPMENT

LEAN

METHODOLOGY

ENERGY

MANAGEMENT

C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

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CULTURE

DEVELOPMENT

LEAN

METHODOLOGY

ENERGY

MANAGEMENT

C L E A N A I R S O L U T I O N S

C L E A N A I R S O L U T I O N S

The

TARGET AREAS

set our priorities

and goals.

Our

IMPROVEMENT

PROCESSES

define how we

develop and

solve problems.

Our

CORE VALUES

describe the

essence of

our culture.

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C L E A N A I R S O L U T I O N S

C L E A N A I R S O L U T I O N S

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CULTURE

DEVELOPMENT

LEAN

METHODOLOGY

ENERGY

MANAGEMENT

C L E A N A I R S O L U T I O N S

C L E A N A I R S O L U T I O N S

SOFT AND HARD TECHNIQUES:

SOFT on the people - Culture:

HARD on the process – Tools:

C L E A N A I R S O L U T I O N S

SOFT on the people - Culture:

C L E A N A I R S O L U T I O N S

No Blame Culture

C L E A N A I R S O L U T I O N S

Get all involved

C L E A N A I R S O L U T I O N S

Team engagement

C L E A N A I R S O L U T I O N S

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Support the team

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Keep it simple

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Relevant education

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Focus on the noise

C L E A N A I R S O L U T I O N S

Hands-on training, development and self-support

C L E A N A I R S O L U T I O N S

Look for easy improvements

C L E A N A I R S O L U T I O N S

Empower teams

C L E A N A I R S O L U T I O N S

Just do it!

C L E A N A I R S O L U T I O N S

No Blame Culture

Get all involved, engagement

Support, Simplicity, Education

Focus on “noise” areas

Hands-on training

Look for easy improvements

Empowerment

Just Do It

OUR “SOFT TOOLS” DEVELOPMENT SUMMARY

C L E A N A I R S O L U T I O N S

HARD on the process – Tools:

C L E A N A I R S O L U T I O N S

Create good habits and agree on them

C L E A N A I R S O L U T I O N S

Simple improvement recording

C L E A N A I R S O L U T I O N S

0

200

400

600

800

1000

1200

1400

1600

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Green Tornado Improvements Planned V Actual 2012

Accumulative Actual Accumulative Planned

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C L E A N A I R S O L U T I O N S

Non-Value

Adding

90% waste

Area Of Focus

80% waste

Area Of Focus

Non-Value

Adding NOW 20%

Focus on the Non-Value adding

10%

TYPICAL

C L E A N A I R S O L U T I O N S

Transportation

Inventory (to excess levels)

Motion

Waiting

Overproducing

Overprocessing

Defective products

Superior power of teams

Tim Woods – the 8 wastes

C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

5S (HABITS)

Simple improvement recording

Value Stream Mapping

Focus on Non-Value adding

8 wastes (TIM WOODS)

Fishbone Diagrams

OUR “HARD TOOLS” DEVELOPMENT SUMMARY

C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

Roadblocks or opportunities?

You decide

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OUR LEAN & CULTURE DEVELOPMENT SUMMARY

Common Approach

Engagement

Challenge “Lean & Culture” every day

How can YOU help YOUR team?

Create your TO-DO list and review daily

C L E A N A I R S O L U T I O N S

C L E A N A I R S O L U T I O N S

C L E A N A I R S O L U T I O N S

OUR LEAN & CULTURE DEVELOPMENT SUMMARY

Common Approach

Engagement

Challenge “Lean & Culture” every day

How can YOU help YOUR team?

Create your TO-DO list and review daily

Do more with less…..

C L E A N A I R S O L U T I O N S

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CULTURE

DEVELOPMENT

LEAN

METHODOLOGY

ENERGY

MANAGEMENT

C L E A N A I R S O L U T I O N S

• High use of Energy

• High Cost

Are you in control?

C L E A N A I R S O L U T I O N S

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Look at total cost not just efficiency

C L E A N A I R S O L U T I O N S

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Spot the energy provider and customer

C L E A N A I R S O L U T I O N S

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• High Energy

• High Cost

• High use of power

Are you in control?

What can you control?

C L E A N A I R S O L U T I O N S

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Follow the culture and create a methodology

C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

Measure what is important

Stretch goals

Value Adding / Personal

Make teams responsible

C L E A N A I R S O L U T I O N S

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Do more with less

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Doing more with less: Common items or common sense?

C L E A N A I R S O L U T I O N S

Low Energy bulbs – common sense?

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Greater fuel efficient vehicles

C L E A N A I R S O L U T I O N S

Double / Triple Glazing & cavity wall insulation

C L E A N A I R S O L U T I O N S

Focus on your sphere of influence

C L E A N A I R S O L U T I O N S

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C L E A N A I R S O L U T I O N S

Doing more with less: Less common items?

C L E A N A I R S O L U T I O N S

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15W LED car park lights from 500W

Low energy air filters

Low energy bulbs – everywhere

LED office lighting trials

Lights with motion & daylight sensors

Latest engine technology

Turning machines off when not required

Not turning machines on until required

Gas heating management system

“Off” means “Off!!”

C L E A N A I R S O L U T I O N S

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Doing more with less: Some items in our industry?

C L E A N A I R S O L U T I O N S

Demand-led ventilation management

Invertor drive fan control

Low Energy Filters

C L E A N A I R S O L U T I O N S

Electricity: 35%

Gas: 30%

Logistics fuel: 34%

Waste: 40%

Doing more with less:- some results over 4 years

C L E A N A I R S O L U T I O N S

Look for small savings – they are the foundation

C L E A N A I R S O L U T I O N S

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CULTURE

DEVELOPMENT

LEAN

METHODOLOGY

ENERGY

MANAGEMENT

C L E A N A I R S O L U T I O N S

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QUESTIONS?

C L E A N A I R S O L U T I O N S

THANK YOU

for attending this webinar session

ANY QUESTIONS?

Please do not hesitate to contact Camfil Farr for any additional information or to arrange a visit.

For more information about clean air solutions, improving air quality, low energy air filters, CRC (Carbon Reduction Commitment), AHUs (Air

Handling Units) and the EPBD, visit the

www.lowenergyairfilter.co.uk

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