canada’s forest industry - maritime lumber bureau · 2008. 6. 9. · newsprint •u.s. demand is...
TRANSCRIPT
Canada’s Forest IndustryChallenges and Opportunities
Doug WilkesMaritime Lumber Bureau Annual MeetingJune 4, 2008
2
Agenda
Part 1: State of the Industry
i. Economic Conditions
ii. Pulp and Paper
iii. Solid Wood
Part 2: What does the Future Hold?
iv. Key Issues
v. Opportunities for Eastern Canada
vi. Product and Market Development
vii. Conclusions
3
A Challenging Economic Environment
Canada United States Europe
Real GDP forecasts indicate a significant slowing
Source: International Monetary Fund
0%
1%
2%
3%
2006 2007 2008f 2009f0%
1%
2%
3%
2006 2007 2008f 2009f0%
1%
2%
3%
2006 2007 2008f 2009f
4
A Challenging Economic Environment
U.S. Business Confidence U.S. Consumer Confidence
Confidence in the U.S. economy has declined rapidly
Source: Institute of Supply Management Source: Conference Board
48
51
54
57
Apr2006
Jul2006
Oct2006
Jan2007
Apr2007
Jul2007
Oct2007
Jan2008
60
80
100
120
Apr2006
Jul2006
Oct2006
Jan2007
Apr2007
Jul2007
Oct2007
Jan2008
5
A Challenging Economic Environment
Canadian Bank Rate Credit Spreads
Credit Markets Remain Turbulent
Source: Bank of Canada
Source: IMF
A recent IMF report estimates bank losses from U.S. sub-prime mortgages, consumer loans, and corporate loans will be in the range of $440 to $510 billion
-200
-100
0
100
200
300
Jan 2006 Jul 2006 Jan 2007 Jul 2007 Jan 2008-32
0
32
64
96
128
High Yield (Left axis) High Grade (Right axis)
2.0%
2.5%
3.0%
3.5%
4.0%
4.5%
5.0%
2004 2005 2006 2007 2008
6
A Challenging Economic Environment
USD/CAD Exchange Rate Factors Driving the Strong Dollar
The strong Canadian dollar will be a continuing reality
Source: Pacific Exchange Rate Services
• Energy demand
– Oil at $125 per barrel (and climbing)
– Demand for natural gas increasing
• Mineral and metals demand
– Prices remain at historical highs, with sustained emerging economy demand
• Monetary policy
– U.S. Canada interest rate differential
$0.60
$0.70
$0.80
$0.90
$1.00
$1.10
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
Pulp and Paper
8
Pulp and Paper Markets
Tonnes/Million
Total Paper Demand Forecast Average Pulp Price Forecast
Demand is being driven by emerging markets
Source: RISI Source: RISI
China is the fastest growing market – already the second largest behind the U.S. – and its per capita paper consumption is less than a 25% OF THE U.S.
$USD/tonne
150,000
190,000
230,000
270,000
2005 2007 2009 2011 2013 2015 2017 2019 2021$500
$600
$700
$800
2005 2007 2009f 2011f
9
0
100
200
300
400
500
600
Chile Russia Sweden U.S.South
Finland B.C.Interior
U.S.West
B.C.Coast
EasternCanada
FreightLabourChemicals and OtherEnergyWood
Pulp and Paper Markets
$USD/tonne
But Canadian pulp producers are at a cost disadvantage, especially in current USD terms
Source: Canadian Council of Forest Ministers
Offshore competition is generally lower cost, larger, more technically capable, and closer to expanding markets.
10
Demand Outlook by Product
•High growth in Chinese paper and board production, China is a large and expanding importer of pulp
•Prices are expected to continue to increase
•Low cost South American suppliers may erode Canadian market share in the U.S. and limit price increases
Market Pulp
•North American demand is continuing to decline
•Price declines are expected to continue
•Chinese and Indian newsprint demand is being met domestically
•Freight disadvantages for North American producers to Asian markets is significant
Newsprint
•U.S. demand is expected to continue to climb modestly
•Developing world’s need for packaging is expected to remain strong
•Growth may be restrained by decreasing basis weights and reusable plastic crates
Paperboard Packaging
•Internet usage has had a negative impact, yet annual demand is expected to grow by 1% p.a.
•North America will remain the largest market
•Modest demand growth in coated paper grades
•Uncoated demand is expected to remain flat but stable
Printing and Writing Papers
Least Attractive Most Attractive
Solid Wood
12
Canadian Solid Wood Overview
• Heavily exposed to the housing markets, especially the trade-protected U.S. market
– 78% of North American lumber is used in housing construction
– 80% of Canadian lumber is exported to the U.S.
– 92% of Canadian panels are exported to the U.S.
• Canadian producers face growing competitive cost and operating challenges
– Fibre: availability and quality
– Labour
– Transportation and energy
– Canadian dollar
– Access to capital
13
The U.S. Housing Market
Housing Starts
U.S. housing starts in March 2008 matched a 17 year low.
Source: U.S. Department of Commerce (seasonally adjusted)
500
1,000
1,500
2,000
2,500
2004 2004 2005 2005 2006 2006 2007 2008
14
The U.S. Housing Market
Inventory of Unsold Homes
The U.S. housing market downturn is unlikely to recover soon
Source: National Association of Realtors
Inventory Months
2,500,000
2,900,000
3,300,000
3,700,000
4,100,000
4,500,000
2005 2006 2007 20080
2
4
7
9
11
Inventory of Unsold Home Months Supply
15
Solid Wood Prices
Lumber Panels
Lumber and Panel Prices Remain at Historical Lows
Source: Random Lengths Source: Random Lengths
$150
$250
$350
$450
$550
2000 2001 2002 2003 2004 2005 2006 2007 2008
Western SPF Eastern SPF
$100
$210
$320
$430
$540
$650
2000 2001 2002 2003 2004 2005 2006 2007 2008
OSB Composite Structural Panel Composite
16
U.S. Softwood Lumber
U.S. softwood lumber trade dispute is a continuing issue
• U.S. Congress moved again last month to hinder Canadian imports, passing a bill imposing additional red tape and potentially limiting imports by raising the cost of compliance
• East vs. West
• The result: Canadian market share of U.S. softwood imports is eroding, with Chile, Brazil, and New Zealand gaining ground.
– Canada’s share of U.S. softwood lumber imports declined from 98% in 1990 to 83% in 2006
17
Lumber and Panel Mill Closures
PlanerCranbrook, BC
SawmillVancouver, BC
SawmillHudson Bay, SK
SawmillLadysmith, BCWestern Forest Products
OSBMiramichi, NB
SawmillLa Sarre, QC
OSBSilsbee, Texas SawmillKamloops, BCWeyerhaeuser
Selected Canadian Capacity Reductions
OSBSt-Michel-des-Saints, QCLouisiana PacificOSBFootner, ABAinsworthOSB Englehart, ONOSBFootner, AB Grant 2 sawmillsSawmillMill
Sawmill
SawmillSawmillSawmillSawmill
Mackenzie, BCDonnacona, QCDalhousie, NBAbitibiBowater
Cochrane, ON
Senneterre, QC
Bearn, QCCanal Flats, BCElko, BCTembec
SawmillLac-Saint-Jean, QC Cascades
SawmillCastelgar, BC
SawmillTerrace, BCWest Fraser Timber
SawmillQuesnel, BC
PanelNew Westminster, BCCanforOSBFort Nelson, BCSawmillChetwynd, BC
SawmillGrandforks, BCPope & Talbot
Sawmill100 Mile House
SawmillEnderby, BCNorth Okanagan
Selected Canadian Capacity Reductions
SawmillLytton, BCLytton LumberSawmillCampbell RiverTimberWestSawmillSawmillPlywoodSawmill
SawmillSawmill
Veneer Mill
Adams Lake BCVancouverInterforKelowna, BC
Williams LakeTolko
Armstrong, BC
Vancouver, BC
McBride, BCMcBride Industries
Since 2001, 46 sawmills have closed in B.C., resulting in the loss of 20,000 jobs –half of these in the last year alone.
18
Challenges
The Mountain Pine Beetle Infestation
19
Challenges
Mountain Pine Beetle Area in B.C.
20
Challenges
Source: BC Ministry of Forests and Range
The Mountain Pine Beetle will profoundly affect fibre supply in B.C.
Annual Allowable Cut – Northern B.C. Excess Manufacturing Capacity Forecast
• Currently capacity insufficient to process available timber
• However, fibre supply will decrease substantially post 2010
• When supply reductions occur there will be significant excess capacity
• A dozen or more mills may close due to fibre supply constraints, with estimates of lumber production declines of between 3 -5 bbf
0
10
20
30
40
50
1998 2001 2004 2007 2010 2013 2016 2019 2022 2025 2028
Sawlog AAC Biomass AAC Total AAC
21
Challenges
Labour will increasingly be a challenge for the industry
• Aging Workforce
• Increasing competition for skilled labour in the remote areas of Canada
– Oil sands and mining industries are targeting forestry workers with transferable skills
– De Beers recently held info sessions and interviews in towns near mill closures in Northern Ontario to hire for its Victor Mine, 45 permanent offers were accepted the next day
• Attractiveness of the industry
• Workforce productivity
– A bigger challenge in Eastern Canada than the West
– Reflects scale and technology
22
Challenges
• Transportation and energy costs
– Price of oil has doubled in last 12 months
– Greater impact for those operations further from market
• Strong Canadian dollar
– The increase in exchange rates since 2006 has cost the Canadian forest industry over $2 billion in reduced annual revenues
• Access to capital
– Size and condition of facilities
– Industry ROI a serious impediment to gaining access
23
Opportunities and Challenges for Eastern Canada
1. Eastern timber supply
2. Changing dynamics in manufacturing and markets
3. Challenged by high-cost operations
24
What Does the Future Hold?
Eastern Canada’s relatively stable timber supply will be a key advantage
QC21%
ON13%
AB9%
BC45%
MB4%
SK3%
PE0%NS
1%
NL2%NB
2%
Softwood AAC on Crown Lands Forecast Timber Supply
Source: National Forestry Database, 2005
• Projections for Eastern Canada are relatively stable
• The forecast decline in B.C. will impact North American markets (10%-20% of B.C. AAC)
25
What Does the Future Hold?
• Manufacturing
– Reduction in MSR from B.C.
– Reduction in wide width production and premiums
– 10% - 20% decline in B.C. lumber production
• Markets
– Move towards engineered products/smaller dimension lumber
– Manufactured housing = tighter product specifications
– JIT delivery (product and volumes)
– Changes in packaging and distribution
– Greater customer-specific requirements
Changing Dynamics
26
The Future
• The use of offsite construction is a growing element of residential construction industry
– Considerably shortens construction days onsite
– Decreases the cost of labour and materials
• Engineered wood products will be central to this strategy
• 25 years ago engineered wood products constituted less than 1% of the structural lumber market, in 2006 the amount was 7%
Changing face of home construction
27
New Market Development
Potential development of offshore markets for lumber and panels
• Globalization has been easier in pulp and paper grades due to international standardization
• Potential for the development of non-traditional markets in lumber and panels exists
– India and China’s growing middle class are driving a residential construction boom
– Although homes are generally constructed from non-wood materials, there is significant opportunity in some components (eg. window and door frames and roof systems)
• North American producers need to be proactive to develop these markets
In 2006, forest products were the leading Canadian export to India, China and South Korea.
28
Conclusions
• The current challenges in the forest products industry have and will continue to drive the need for change and improvement
• One time consolidations and restructurings will not provide lasting solutions for the Canadian forestry industry: fundamental changes are required
• At Deloitte, we will work with companies / stakeholders to:
– address issues and challenges (financial, operational, structural) facing organizations
– identify and analyze alternative solutions to meet business needs and requirements
– identify opportunities for improvement and transformation
– implement identified change initiatives
29
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