cantilever racking assembly - bigdug shelving ltd · cantilever racking information if in doubt,...
TRANSCRIPT
CL: 04/12
Guide to Assembly & Usage
Cantilever RackingInformationIf in doubt, contact the supplier
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Read this Guide thoroughly before commencing assembly & retain for future reference
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Before commencing assembly, unpack carefully & check that all components are included
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Tools – Drill, Drill Bits, Spanners, Sockets, Torque Wrench, String Line, Forklift, Spirit Level
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
CautionDuring assembly, ensure to:
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Take care during assembly & in use, particularly when lifting or stretching & when using tools or machinery
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Assemble & locate for use on asuitable level floor surface. Allow adequate working space
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Dispose of packaging materials responsibly
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Ensure these instructions are retained for reference & that users are aware of the rules for safe use
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
WarningRules for the safe use of racking:
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
NEVER CLIMB ON THE STRUCTURE OR STAND ON THE ARMS
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
ALWAYS USE A SUITABLE METHOD TO REACH HIGH LEVELS
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
1
Assembly should be undertaken by at least two competent people
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
ENSURE THAT THE MAXIMUM LOAD CARRYING CAPACITIES ARE NOT EXCEEDED
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Installers using plant to assist with the installation must have valid licenses
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Racking is safe when used responsibly.If in doubt, contact the supplier
COMPONENT CHECK LISTComponent Quantity
Uprights
CLR_UP
See invoicepick list
Base
CLR_BASE
See invoicepick list
Arm
CLR_ARM
See invoicepick list
Horizontal Brace
CLR_HZB
See invoicepick list
Diagonal Brace
CLR_DB
See invoicepick list
Assembly - Cantilever RackingAlign the feet with all anchor points facing the same way
Fix 6 bolts per foot with the nuts and washers on the inside of the frame
Fit end caps onto the open end of all arms by tapping down with a mallet
Measure spacing between arms and adjust to required distance
Fit bolts above arm
2 CL: 04/12Note: Illustrations not to scale
Torque all bolts to the relevant settings Fixing information Measure the diagonal to make sure the uprights are square before adding the crossbraces and diagonal braces
Fit crossbrace and diagonal braces as per supplied diagram
Torque all bolts to the relevant settings Fixing information
Place the first two uprights close to the installation location on top of bearers that allow you to access the underside of the uprights
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Recommended Torque Details
Bracing Fixings M12 Fixings 98nm
Arm Fixings M12 Fixings 98nm M16 Fixings 244nm
NB Washers to be fitted behind nuts at each location
Floor FixingsRefer to manufacturers
detailed instructions(found in fixing box)
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Recommended Torque Details
Bracing Fixings M12 Fixings 98nm
Arm Fixings M12 Fixings 98nm M16 Fixings 244nm
NB Washers to be fitted behind nuts at each location
Floor FixingsRefer to manufacturers
detailed instructions(found in fixing box)
1 2 3
4 5 6
7 8 9
10 11 12
Installation Instructions - Cantilever RackingSlowly lift with a forklift from the top crossmember. Never lift more than one starter bay and one extension bay built at once
Add shims asrequired to level, drill and locate floor anchors(do not tighten yet)
To add an extension bay to an existingrack, start by aligning the upright close to the rack on top of bearers that allow you to access the underside of the upright
Fit the arms and feet as per assembly instructions 2-8
Unbolt the lowest crossbrace and add the extension crossbrace to the other side of the upright
3 CL: 04/12
With a man watching each side,position the racking
Note: Illustrations not to scale
Lift the upright using either a strap around the top arm or by fitting an extra arm on the rear and lifting as close as possible to the upright
Torque all bolts to the relevant settings Fixing information
Once the run is complete check the alignmentand level of the complete run, adding shims when required before tightening all floor anchors
Adding an Extension Bay - Cantilever Racking
With the forklift in place, attach the remaining crossbraces by unbolting the adjacent brace and joining the two side by side
WHENWORKING AT
HEIGHTUSE A SAFEWORKING
METHOD AND TAKE ALLRELEVANT
PRECAUTIONS
Recommended Torque Details
Bracing Fixings M12 Fixings 98nm
Arm Fixings M12 Fixings 98nm M16 Fixings 244nm
NB Washers to be fitted behind nuts at each location
Floor FixingsRefer to manufacturers
detailed instructions(found in fixing box)
13 14 15
16 17 18
19 20 21
22 23 24
CL: 04/12
Installation - Double Sided Cantilever RackingFollow instructions 1- 15
Once the racking is secured in the vertical position, starting at the top and working down fit the arms
Fit 6 bolts per foot with the nuts and washers on the inside of the frame
Torque all bolts to the relevant settings Fixing information
25 26 27
4 Note: Illustrations not to scale
Add shims asrequired to level,drill and locatefloor anchors
Only once the run is complete tighten all floor anchors to the manufacturer’s instructions (found in fixing box)
Note: Illustrations not to scale
The information contained in this leaflet was accepted as correct at the date of publication. However, themanufacturer reserves the right to make any necessary changes, in line with product development and improvement. Although all reasonable care has been taken to make it as complete and accurate as possible,no liability can be accepted for anyinaccuracies or omissions.
31 32 33
WHENWORKING AT
HEIGHTUSE A SAFEWORKING
METHOD AND TAKE ALLRELEVANT
PRECAUTIONS
Recommended Torque Details
Bracing Fixings M12 Fixings 98nm
Arm Fixings M12 Fixings 98nm M16 Fixings 244nm
NB Washers to be fitted behind nuts at each location
Floor FixingsRefer to manufacturers
detailed instructions(found in fixing box)
28 29 30