capabilities & facilities - rotork · packaging of control components as well as providing...
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Worldwide Manufacturing Facilities
International Service and Support
Innovative Design and Technology
Industry Leading Reliability
Keeping the World Flowing
Capabilities & Facilities
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Capabilities & Facilities2
Keeping the World Flowing
RELIABILITY IN FLOW CONTROL
CRITICAL APPLICATIONS
Reliable operation when it matters
Assured reliability for critical applications and environments.
Whether used 24/7 or infrequently, Rotork products will operate reliably and efficiently when called upon.
Low cost of ownership
Long-term reliability prolongs service life.
Rotork helps to reduce long term cost of ownership and provides greater efficiency to process and plant.
Quality-driven global manufacturing
Products designed with 60 years of industry and application knowledge.
Research and development across all our facilities ensures cutting edge products are available for every application.
Customer-focused service worldwide support
Solving customer challenges and developing new solutions.
From initial enquiry through to product installation, long-term after-sales care and Client Support Programmes (CSP).
Rotork – Keeping the World Flowing
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Keeping the World Flowing 3
Section Page
Capabilities & Facilities
Corporate social responsibility
A responsible business leads to being the best business.
We are socially, ethically, environmentally responsible and committed to embedding CSR across all our processes and ways of working.
Market leader technical innovator
The recognised market leader for 60 years.
Our customers have relied upon Rotork for innovative solutions to safely manage the flow of liquids, gases and powders.
Global presence local service
Global company with local support.
Manufacturing sites, service centres, sales offices and Centres of Excellence throughout the world provide unrivalled customer services and fast delivery.
Comprehensive product range serving multiple industries
Improved efficiency, assured safety and environmental protection.
Rotork products and services are used throughout industry inclusive of Power, Oil & Gas, Water & Wastewater, HVAC, Marine, Mining, Pulp & Paper, Food & Beverage, Pharmaceutical and Chemical industries around the world.
Rotork – Keeping the World Flowing 2
Introduction 4
Manufacturing Facilities 6
Centres of Excellence 8
Quality Assurance 9
Client Support and Site Services 10
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Capabilities & Facilities4
Rotork is a global leader in flow control technology. We provide a comprehensive range of valve actuators, controls and associated equipment, as well as a variety of valve actuator services including commissioning, preventive maintenance and retrofit solutions.
Rotork Fluid Systems specialises in the production and support of fluid power actuators and control systems. We are dedicated to providing the marketplace with the latest technology, consistently high quality, innovative design, excellent reliability and superior performance.
Rotork Fluid Systems maintains dedicated engineering groups for Applications, Product Improvement and New Product Development so that our customers can gain all the benefits that ever advancing technologies have to offer and to ensure our efforts are in step with the continually evolving needs of our customers.
Most importantly, we have a long-standing commitment to meeting the needs of a wide range of applications including: oil and gas exploration and transportation, water and wastewater treatment, power generation, and the chemical and process industries.
Italy – Lucca tel +39 0583 2221 email [email protected]@rotork.com
USA – Rochester tel +1 (585) 247 2304 email [email protected]
UK – Bath – Corporate office tel +44 (0)1225 733200 email [email protected]
A full listing of our worldwide sales and service network is available on our website at www.rotork.com
We have engineered custom test systems to ensure correct operation and functionality of our products as well as assist in our research and product development endeavours.
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Keeping the World Flowing 5
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Capabilities & Facilities6
Manufacturing Facilities – Worldwide Capacity
Rotork Fluid Systems has manufacturing facilities in Italy, Sweden, China, India, the UK and the USA, providing the capacity to produce a high volume of products, ensuring that you deliver your projects on time.
The network of Rotork international offices and agents provide complete global coverage and ensure quick and effective response to customer requirements.
• 8 factories across the world
• More than 55,930 m2 of shop floor
• 14 Centres of Excellence all over the world
Rotork Fluid Systems incorporates the following product types:
• Pneumatic rotary and linear valve actuators
• Hydraulic rotary and linear valve actuators
• Electro-hydraulic valve actuators
• Subsea valve actuators
• Vane-type pneumatic valve actuators
• Control systems
FactoryTotal
Size (m2)Capabilities Testing capability
Italy – Lucca
18,900 • 61 cranes, max lifting capacity is 20,000 kg (44,092 lbs) • Internal painting plant able to perform off-shore paint in
12 working hours, C5M atmospheric corrosion resistance in accordance to ISO 12944
• Low Pressure pneumatic Testing up to 13 bar (189 psi)• High Pressure pneumatic testing up 105 bar (1,523 psi)• High pressure hydraulic testing up 600 bar (8,702 psi)• MPI, dye penetrant and ultrasonic test internally• CMM measurements• Temperature Testing down to -60°C• Torque Test 0 - 350,000 Nm (0 - 258,146 lbf ft)• Thrust Test 0 - 30,000 kgf (66,139 lbf)• 100 Cycle Test• Dielectric Test• Flash Test
USA – Rochester
1,300 2 cranes, max lifting capacity is 6,000 kg (13,228 lbs) • High Pressure Testing up to 350 bar (5,000 psi)• Low Pressure Testing up to 10 bar (150 psi)• Thrust Testing 454 - 22,680 kgf (1,000 - 50,000 lbf)• Hydraulic Testing 0 - 350 bar (0 - 5,000 psi) at 20 GPM• Temperature Testing -40 °C to 60 °C• Hydrostatic Pressure Testing 6.9 - 1,034 bar
(100 - 15,000 psi)• Flash testing
China – Shanghai
700 2 cranes, maximum lifting capacity is 10,000 kg (22,046 lbs) NA
Sweden – Falun
2,550 23 lifting devices, maximum lifting capacity is 500 kg (1,100 lbs)
• Measuring of torque • Hydraulic pressure testing - Pneumatic pressure • Low temperature testing
USA – Pittsburgh
3,700 • 2 overhead cranes, max lifting capacity is 7,620 kg (16,800 lbs)
• 1 jib crane, max lifting capacity is 1,016 kg (2,240 lbs)
• Shop pressure up to 11 bar (160 psi) • Torque cell 0 - 1,130 Nm (0 - 833,445 lbf ft) • Hydraulic intensifier pump 0 - 25 bar (0 - 362.59 psi)
UK – Leeds
880 • Crane maximum lifting capacity is 32,000 kg (70,548 lbs)• Inspection Room with traditional metrology equipment,
FARO arm and specialised gauging to measure taper bores
• Dielectric test • Testing option card functionality
USA – Dallas
2,322 • 1 Gorbel bridge crane, max lifting capacity is 227 kg (500 lb)
• 1 Gorbel jib crane, max lifting capacity is 227 kg (500 lb) • 1 OMi bridge crane, max lifting capacity is 5,080 kg
(11,200 lbs)
• Low / high pressure, torque measurement
India – Chennai
2,155 • 4 cranes, maximum lifting capacity is 5,080 kg (11,200 lbs)
• Pressure testing of CP/GP actuator
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Keeping the World Flowing 7
Manufacturing Facilities – Worldwide Capacity
Lucca, Italy 18,900 m 2 (203,437 ft 2) Rochester, New York, USA 1,300 m 2 (13,993 ft 2)
Shanghai, China 700 m 2 (7,534 ft 2) Falun, Sweden 2,550 m 2 (27,438 ft 2)
Pittsburgh, Pennsylvania, USA 3,700 m 2 (39,812 ft 2) Leeds, UK 880 m 2 (9,468 ft 2)
Dallas, Texas, USA 2,155 m 2 (23,187 ft 2) Chennai, India 2,322 m 2 (24,984 ft 2)
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Capabilities & Facilities8
Centres of Excellence – Knowledge and Experience
Rotork Fluid Systems maintains a network of Centres of Excellence strategically located around the world. These centres hold stock, provide application engineering and packaging of control components as well as providing sales, service, installation and commissioning support.
They are fluid power actuation specialists able to provide solutions to virtually any application requirement.
Worldwide Locations
• Australia – Melbourne
• Canada – Calgary
• Germany – Melle
• Russia – Moscow
• South Africa – Johannesburg
• Malaysia – Kuala Lumpur
• Middle East – UAE – Dubai
• Singapore
• Mexico – Mexico City
• Netherlands – Rotterdam
• Spain – Bilbao
• United Kingdom – Leeds
• United States – Houston, Texas
• United States – Petaluma, California
Services
• Sales and contractual support
• Application engineering
• Consulting
• Mounting of control components
• Mounting of actuators on valves
• Preventative maintenance
• Actuator / controls service and repair
• Retrofit
• Installation, commissioning and on-site service (offshore qualified)
• Torque and thrust testing
• Hydraulic flushing and NAS6 capabilities
• Delta P testing of valve packages from 1"-24"; class 150-1500. Higher pressures and sizes can be accommodated
Preparation of GP actuatorBilbao, Spain
Mounting and control areaHouston, USA
Installation of LP actuator - On siteMexicoAll capabilities may not be available from every Centre of Excellence.
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Keeping the World Flowing 9
Rotork Fluid Systems is committed to providing internal and external customers with solutions that meet or exceed their expectations. To facilitate these objectives, a documented Quality Management System has been established in accordance with ISO 9001. This system embraces every aspect of the company’s business and involves all personnel.
We are committed to maintaining compliance with our Quality Management System and to continually improve its effectiveness. Quality objectives with measurable outputs are established for relevant functions within the business. These are reviewed and monitored for effectiveness at management meetings and form the basis for implementing improvement measures. Our quality policy, quality manual and procedural documents are periodically reviewed for adequacy and effectiveness. Further methods employed include the following:
• Effectively communicating the importance of meeting customer needs throughout our organisation
• Establishing appropriate levels of competency for all personnel
• Providing products that comply with all statutory and regulatory requirements
• Actively promoting our quality policy and helping personnel understand and implement the relevant aspects of the policy in their day-to-day responsibilities
Test Facilities
Rotork has dedicated research and development facilities around the world combined with test facilities that include bespoke specialist testing systems, ensuring reliable operation and lifetime functionality of our products.
Our test systems incorporate the following features:
• Static continuous and dynamic analysis on a full range of torques throughout the complete stroke of the actuator
• Cyclic and repetitive tests, with variable parameters such as load, cycle times and temperature
• Automatic or manual setting and recording of pressure, position and temperature parameters
• Hydraulic filtration and flushing capabilities
• Torque testing
• Thrust testing
Quality Assurance
Control panel assembly areaKuala Lumpur, Malaysia
Control panel assembly areaMoscow, Russia
Testing GO actuators. Testing shop floor areaRochester, USA
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Capabilities & Facilities10
Client Support and Site Services
Rotork actuators are recognised as the best in the world for reliability and safety in the most demanding applications. To maintain this hard-earned leadership position, Rotork Site Services is committed to helping clients to maximise the continuous, fault-free operation and working life of all their actuators.
With established operations and worldwide service centres we are able to offer same-day or next-day service to all our customers. Our Rotork factory trained engineers have skills in both multi-purpose and industry specific applications and carry with them spare parts and specialist test equipment. Our operations utilise a documented Quality Management system established in accordance with ISO9001.
Rotork Site Services aims to be your number one choice for taking care of fault diagnosis, service repairs, scheduled maintenance and system integration needs.
Visit www.rotork.com to identify your nearest Rotork Site Services centre.
Rotork has expertise and specialist knowledge of every aspect of flow control.
Our service solutions increase plant efficiency and reduce maintenance costs.
Workshop services return equipment to as-new condition.
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Client Support and Site Services
Global Service and Support
Rotork understand the value of prompt and punctual customer site services and aim to supply our customers with superior flow control solutions, by providing high quality, innovative products and superior service – on time, every time.
Whether you have an actuator requiring on-site servicing, a custom design service requirement or a new actuator installation, we can deliver the fastest turnaround with the least plant disruption.
Accreditation and Assurance
Rotork Site Services is accredited with all major safety authorities around the world, providing our clients with reassurance and peace of mind.
Rotork's engineering teams are experts in the design and implementation of actuation solutions for all circumstances and environments. Our knowledge base draws upon previous installations and environmental situations from all around the world.
Our track record of undertaken engineering projects is second to none. Rotork is trusted by major utility and industrial companies throughout the world to design, install and maintain their actuation stock. We keep their plants operating at peak efficiency, helping them to be more profitable and at the same time meet ever tightening industry watchdog requirements.
We have the knowledge and expertise to design, build and install any standard or custom installation for you, anywhere throughout the world.
Asset Management
Rotork is a corporate member of the Institute of Asset Management, the professional body for whole life management of physical assets.
Actuator Workshop Overhaul
• Supporting all Rotork and non-Rotork products
• Workshop facilities including torque testing and re-coating
• Large OEM stock in all workshops
• Fully trained and experienced service engineers
• Fleet of well stocked service vehicles
• Loan actuator facilities
Field Support
• Site repairs
• Commissioning
• Upgrades
• Fault finding
• Maintenance
• Call-out
• Fully equipped service vehicles
Rotork Client Support Programme (CSP)
• Enables users to select a level of service precisely tailored for their individual asset management requirements
• Designed to provide the maximum reliability and availability of actuators over the life of the product – thereby improving production throughput
• Designed to reduce the cost of maintenance year on year
• Designed to allow customers to manage the problem of ‘Risk vs Budget’ in maintenance operations
• Designed to be flexible – you choose the level of cover you want
• Reports generated on agreed frequency to demonstrate cost savings and performance improvements
Turnaround, Shutdown and Outage Support
• Preventative maintenance
• Full on-site overhaul and testing facilities
• OEM spares and support
• Support for Rotork and non-Rotork products
• Commissioning support to achieve shutdown time targets
• Project management and supervision of your plant overhaul and return to service dates
Valve Automation Centres
• On Site – Manual Valve Automation
• On Site – Actuator Replacement
• Off Site – New Valve Automation
Giving You Peace of Mind, Guaranteed Quality and
Improving Your Site Efficiency
PUB010-001-00Issue 05/18
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Rotork plc Brassmill Lane, Bath, UKtel +44 (0)1225 733200fax +44 (0)1225 333467email [email protected]
www.rotork.com
A full listing of our worldwide sales and service network is available on our website.
Rotork is a corporate member of the Institute of Asset Management
As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice.Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com.
The name Rotork is a registered trademark. Rotork recognizes all registered trademarks. Published and produced in the UK by Rotork Controls Limited. POWJB0518