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Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

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Page 1: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Capacitive Power Transfer for Contactless

Charging

Mitchell KlineIgor Izyumin

Prof. Bernhard BoserProf. Seth Sanders

Page 2: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Why Wireless Power?

Page 3: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

The Powermat

Page 4: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

“…I started to wonder if the magnet on the iPhone case was safe in my pocket where I also keep my credit cards…

I was told that I should remove my iPhone from the case after charging because [it] was not intended for daily use. ” Thomas Scholle

1 star amazon review

Page 5: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

“you'll need to invest another $40 per device to get the full functionality as you see it advertised. Too pricey for me!”

J. Lincoln2star amazon review

Page 6: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Wireless Power Technology

1. Inductive 2. Capacitive

Close-coupled wireless power transfer

Power Source Load

Power Source Load

Page 7: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Capacitive Power Transfer System

Powertrain optimization

Alignment and load sensitivity

1 2

Page 8: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Requirements

• 3.5 pF/cm2(¼ mm air gap) with ~50 cm2gives 150 pF

• Need >2.5 W (USB spec.)

Page 9: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Prior Art

A. Hu. 2008.Soccer Playing

Robot13.9 nF217 kHz~40 W?44% efficient

E. Culurciello. 2008.Inter-chip power

transfer10 fF15 MHz~100 uW?~1% efficient?

Page 10: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Optimization Approach

Given Pout and C, how do we maximize the efficiency?

or

What is the minimum required C to achieve a particular Pout and efficiency?

C

Pout

Page 11: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Powertrain Architecture

Page 12: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Efficiency Expression

Maximize Fixed

Minimize:Large switchSmall inductor

Minimize:Increase voltage

Does not consider switching losses => Eliminate with ZVS

out

St

P

Ri2

2

11

Page 13: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Approximate ZVS Analysis

1arctan

2

2

D

S

s

t

V

V

v

i

Page 14: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Approximate ZVS Analysis

Initial charge qt = Charge removed by

inductorSosssw VCq 2

Page 15: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

ZVS Condition

qt = Charge removed by inductor

From integration:

ZVS requires:

Refactored as:

cos1 tt

iq

swt qq

S

D

ossSD

out

V

V

CVV

P1

264.0

Page 16: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Example Design

Pout = 4 W, VS = 35 V, and RonCoss = 44 ps

Page 17: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Example Design

Choose η = 0.9, Q = 40• Minimum C is

147 pF• Optimum

VD/VS is 0.8• Optimum

switch size Coss = 13 pF

Page 18: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Simulation Results

Page 19: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Prototype Powertrain Circuit

12 uHQ = 42Coilcraft 1812LS

125 pF

NXP Schottky PMEG6002EJ

Siliconix Si1029X

8 pF

3.5 Ω

35 V 28 V

Page 20: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Experimental Results

Page 21: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Capacitive Power Transfer System

Powertrain optimization

Alignment and load sensitivity

1 2

Page 22: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Automatic Frequency Tuning

Page 23: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Automatic Frequency Tuning

Page 24: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Automatic Duty Cycle Control

Light-load condition: not enough current in tank to get Zero Voltage

Switching (ZVS)

VS

½ LresidualIL2

Load½ Csw VS

2

IL

Page 25: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Automatic Duty Cycle Control

SHUTDOWN

Supply Current

DC Output Voltage

Page 26: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Capacitive Power Transfer System

IS

VL+ -Csw

Load

Page 27: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders
Page 28: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

With 6 by 10 cm2, we transfer 3.8 W at 83% efficiency over a 0.5 mm air gap.

0 1 2 3 40%

20%

40%

60%

80%

100%

Output Power [W]

Effi

cien

cy o

r D

uty

C

ycl

e

Page 29: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Controller

H-Bridge & Inductors

Page 30: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Buck Converter

Rectifier

Page 31: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Conclusion

Power transfer over small capacitors is enabled by

1.Zero Voltage SwitchingEnable moderate voltage, high frequency operation

2.Automatic TuningRobust to changes in coupling capacitance

3.Duty cycle adjustment without RX feedbackPreserve efficiency at light loads

Page 32: Capacitive Power Transfer for Contactless Charging Mitchell Kline Igor Izyumin Prof. Bernhard Boser Prof. Seth Sanders

Thank You!

This material is based upon work supported

by the Defense Advanced Research

Projects Agency (DARPA) under

Contract No. W31P4Q-10-1-0002

AcknowledgementsDr. Mei-Lin ChanDr. Simone GambiniProf. David HorsleyDr. MischaMegensJames PengRichard PrzybylaKun WangProf. Ming Wu