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Procedures for everyone, by everyone Rev 1 Procedures for everyone, by everyone 1 Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager

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Page 1: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Procedures for everyone, by everyone

Rev 1 Procedures for everyone, by everyone 1

Capt. Shai Gill

VP Flight Operations

Sharon Levy

HR, O&M Manager

Page 2: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

2018 – the year of procedures in CAL

So many procedures…

Flight Operations

Maintenance

Ground Operations

How about…

Commercial?

HR?

Finance?

IT?

Rev 1 Procedures for everyone, by everyone 2

Page 3: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

If everything is working, why change?

We were about to grow

Standardization

Efficiency

Excellency

Rev 1 Procedures for everyone, by everyone 3

Page 4: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

How do we engage every one?

The game is ON!

Rev 1 Procedures for everyone, by everyone 4

Page 5: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Step 1

Design and build a paper airplane that would fly the furthest.

Rev 1 Procedures for everyone, by everyone 5

Page 6: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Step 2

Write a procedure for building your plane.

Rev 1 Procedures for everyone, by everyone 6

Page 7: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Step 3

And now…. Switch!

Give your procedure

to the next team.

Rev 1 Procedures for everyone, by everyone

Team 1

Team 2

Team 3

Team 4

Team 5

7

Page 8: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Step 4

Mass-produce.

Build as many aircrafts as you can in accordance with the procedure

you just got.

Rev 1 Procedures for everyone, by everyone 8

Page 9: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Who is the winner?

Standardization

all aircraft should

look the same and have

similar measurements

Excellence

all aircraft should be as

close as possible to the

prototype and have same

or better performance.

Rev 1 Procedures for everyone, by everyone 9

Page 10: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Who is the real winner?

Manufacturing?

Engineering?

Rev 1 Procedures for everyone, by everyone 10

Page 11: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Who is the real winner?

Procedure followers?

Procedure writers?

Rev 1 Procedures for everyone, by everyone 11

Page 12: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Lesson #1

You have to get your team engaged.

The team has to understand the importance of having

procedures and the importance of following them.

Cross departmental collaboration is essential.

Rev 1 Procedures for everyone, by everyone 12

Page 13: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

The “Procedures Team”

The project is coordinated by a small team

Consultant

2 industrial engineers / analysts

Every department assigned at least one “Procedures Trustee”

Department needs

Professional know-how

Training and implementation

Location, location, location

Next to the Flight-Ops, OCC, Safety and Quality management.

Rev 1 Procedures for everyone, by everyone 13

Page 14: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

The “Procedures Team”

Over 100 procedures written.

In final stages of internal audit

Implementation

Compliance

Improvement

Train-the-trainer

Rev 1 Procedures for everyone, by everyone 14

Page 15: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Lesson #2

The winning team in the

procedure writing contest,

did not write a procedure at

all….

Rev 1 Procedures for everyone, by everyone 15

Page 16: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Lesson #2

Use technology.

Encourage and reward out-of-the-box thinking.

Make learning fun.

Rev 1 Procedures for everyone, by everyone 16

Page 17: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Implementation

New employee orientation is a video game.

Rev 1 Procedures for everyone, by everyone 17

Page 18: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Implementation

Pilot procedure training is now in video

Rev 1 Procedures for everyone, by everyone 18

Page 19: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Thank you.

But before we go…

Rev 1 Procedures for everyone, by everyone 19

Page 20: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

This is the

procedure to

replace a tire on an

aircraft….

Unchanged for 50

years

Rev 1 Procedures for everyone, by everyone 20

Page 21: Capt. Shai Gill VP Flight Operations Sharon Levy HR, O&M Manager · 2019-06-26 · The project is coordinated by a small team Consultant 2 industrial engineers / analysts Every department

Meanwhile…

Rev 1 Procedures for everyone, by everyone 21