CARBIDE cut-off machine

GRINDSTAR presents the semi – automatic

CARBIDE cut-off machine

Application

Used to cut blank Carbide/HSS rods to a precise specific length. With this partially automatic CARBIDE cut–off machine, cutting of carbide/ HSS rods is simpler for tools manufacturing industries.

With the intent to match the demands of Tool manufacturing industries both in terms of Quality and production rate, the semi – automatic CARBIDE cut–off machine matches the requirements with ease.

Carbide rods cut to specific lengths as per the requirement

Carbide rods in pallet lined for further operations

Highlights

Faster – With both clamping and feeding

automatic, cutting is faster and precise as it is operator-free.

– The machine is provided with fine adjusting butting block to avoid measuring length manually after each cycles at the same time to ensure precise length cuts.

– With major parameters being set automatically all you just need to do is push a button to obtain an accurate and precise cut.

– Rapid movement of arm Swing until feed with setting in rapid to feed changeover for various diameters.

– With rpm in abundance optimum feed rate can be set for faster cuts.

– No set–up change required for the range of diameters

Faster means AHEAD Quick Highlights

› Cutting with just a push of button › Preset length setting butting block › Rapid to feed changeover › Adjustable feed via brake cylinder › No set–up change

Highlights

Safer & Precise – With feed being automatic and

adjustable there is no risk of feed variation resulting in wheel breakage as in case of manual feed.

– Care taken during emergency stop situations ensuring the wheel safety.

– Machine is provided with full enclosure. However easy access is provided to the machine elements for regular maintenance.

– Two handed push button for operator safety.

– Automated feed helps to achieve the required precision helping to achieve better cycle time.

– No supervision of skilled labour required to check the feed rate during each cycles

On the Mark, EVERYTIME Quick Highlights

› Better cycle time due to automated clamping and feed › No risk of wheel breakage › Full machine enclosure › Two handed push button › No supervision of skilled labour

Highlights

Rigid & Economic – Ample clamping force with 2 point

contact holding in addition to the clamping force.

– Clamping on either sides of the wheel avoiding component chip–off.

– With large bearing span, greater is the spindle rigidity permitting larger feed rate.

– With just a floor space of ______X_______ the machine is compact and economical.

– The filtration system is such that the accumulated carbide dust can be processed further to obtain carbide rods.

Quick Highlights

› Rigid clamping › Clamping on either sides of the wheel › More spindle rigidity › Less floor space

Accessories

Coolant & filtration system – The machine is provided with surge coolant

system. – Coolant helps in increasing the tool life and

at the same time burning of carbide is eliminated.

– Coolant also helps in accumulation of carbide dust which is further processed to obtain carbide rods.

– Filtration system includes 5µm bag filter.

Accessories, ENHANCE Quick Highlights

› Surge coolant system › Increase in tool life › Eliminating burning of carbide

› Accumulation of carbide dust › 5µm bag filter › Source for blowing of fixture area

PREMIER in its range

› Automatic clamping › With manual clamping the operator just

cannot maintain a precise clamping force and cycle time for each cycles.

› Automatic feed – no operator required › With manual feed the operator is required

to continuously provide the cutting force by his hand

› Automatic feed – with feed setting › With manual feed the operator is required

to provide a consistent feed which is very difficult and it completely depends on the skill of the operator

› Unskilled operator is sufficient › Skilled operator is required as feed rate is

a critical parameter which may lead to wheel breakage

› No risk of wheel breakage › Wheel breakage chances depends on the skill of the operator

› Low cycle time › Cycle time depends on the operator

Technical Specifications

Fixture Work clamping Automatic Clamp region Either sides of wheel Fixture mm 400 Minimum clamping length mm 30 RH clamp region Adjustable along length Minimum length setting mm 30 Maximum length setting mm 400 Spindle drive Rotational speed rpm 3000 Power KW 1.5 Component Layout Minimum diameter mm 3 Maximum diameter mm 32 Minimum cut length mm 30 Maximum supported length mm 400 Material Carbide/HSS Tooling details Wheel Ø200X1

Wheel material Diamond coated – for carbide

CBN – for HSS Feed Rapid feed type Automatic Cutting feed Hydraulic – thru brake cylinder Minimum feed mm/sec 0.5 Maximum feed mm/sec 30 Maximum feed stroke mm 30 Coolant & Filtration Coolant system Flood type to interface Tank capacity litres 55 Flow lpm 40 Filtration µm 5

Floor Plan

At your Service, ALWAYS No. P-5/A-1, 1st cross, 10th main road, 3rd stage, Peenya Industrial area, Bangalore – 560058

India

Tel: +91–9108989027/29/30

Email: sales@grindstarindia.com