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Carpet Recycling UK Conference 2018 Celebrating 10 years of resource recovery 5 th July 2018

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Page 1: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Carpet Recycling UK

Conference 2018

Celebrating 10 years of resource recovery

5th July 2018

Page 2: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Carpet Recycling UK

Conference 2018

Welcome from our Chair

Andy Hall, Carpet Recycling UK

Page 3: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Carpet Recycling UK

Conference 2018

Opening Remarks

Laurance Bird, Carpet Recycling UK

Page 4: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Welcome

Page 5: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Sponsorship

Page 6: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Our challenges

• Mixed material types, segregation and recycling

• Economical recovery of pure PP

• Changing carpet to mono materials

• Recycling capacity

Page 7: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Opportunities for future growth

• Circular economy legislation – material reuse

• Consumer demands for sustainability

• Energy supply alternative fuels and power generation

• Equestrian surfaces – resilient synthetic fibres

• Polypropylene for rigid plastics e.g. auto industry

Page 8: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Carpet Recycling UK

Conference 2018

Developing a circular economy for

carpets

Jane Gardner, Carpet Recycling UK

Page 9: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

900,900 tonnes of carpet diverted from landfill in 10 years

Page 10: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

409,509,545 m2of carpet

Page 11: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

56,484 x Wembley football pitch

Page 12: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

4,436,723 x average floor area of a UK home

Page 13: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

UK Carpet Landfill Diversion

2007 - 2017

2%3%

5%

10%

16%

21%

27% 28%

31%

35%

42%

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

Page 14: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

How has this been

achieved?

Page 15: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Our members are our strength

99 members from

across the supply

chain

Core Funders

Buying Group

Retailers/ Contractor

Recyclers/

Reuse

Technology Providers

Raw material suppliers

Page 16: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Our core funders

Page 17: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

What we do

Our remit

Outlets

Collection

Making connections

Raising awareness

Research

Redesign

Page 18: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Current outlets

Page 19: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

168,000 diverted from landfill in 2017

Incineration for Energy Recovery

25%

Recovered fuels48%Plastics Recovery

2%

Fibre Recovery2%

Tile Reuse1%

Equestrian22%

Page 20: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Reuse and Recycling Network

• 22 outlets:

o 6 reuse organisations

o 16 recyclers & fuel flock specialists

• Increased options for South East and North East

Page 21: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Making connections and raising

awareness

• 641 enquiries in 2018

• ~2550 readers receive

the newsletter

• 1700 followers on

twitter

• Running and attending

events

• 10th conference today!

Page 22: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

What our recyclers say

“Our enquiry rate has increased significantly since the start of our CRUK

membership as they actively look to provide us with geographically suitable

opportunities to divert waste carpet from landfill to reuse” Tony Spreckley,

Envirocycle

“CRUK has been an amazing organisation and so proactive too. We have made many contacts via them and its helped us grow as a leading all-weather surface supplier, and to open up our business throughout Europe” Mark Gilbert, Emerald Trading Waste Solutions Ltd

“We have benefited from support, commitment and knowledge since our inception ten years ago from a body that is recognised as the UK knowledge hub for carpet reuse and recycling. We look forward to a continued close working relationship” Ellen Petts, Greenstream Flooring CIC

Page 23: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Retailers and contractors

• Steep increase in retailer

contractor membership

• Taking back carpet waste

as a customer service

• Cost saving benefit if

paying above

£700/month for carpet

waste disposal

• Up to 30% cost savings

feasible

Page 24: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Local Authorities

• More options developed for

local authorities

– Energy from waste outlet for

mixed carpet & underlay

– Equestrian surface outlet for

segregated carpet

Page 25: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Envirocycle London

• Collects waste at source from

demolition and refurbishment

project

• 90,000 tiles or 22, 500 m2

collected in 2017

• 90,000 tiles collected already

since January 2018

Page 26: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Technical trials and projects over the

past 10 years

• Woolrich carpet waste projects:– Use in Non woven products

– For contained growing media; and

– As SRF

• Polypropylene Carpet:– Recovering plastics from carpets waste for use in other products

– Equestrian surfaces

• Carpet tiles – Reuse

– Recovery of bitumen tiles – guillotining and reprocessing trials.

Page 27: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Policy and Lobbying

Page 28: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Carpet in the waste hierarchy

• Leading in Europe with 11% overall carpet recycling rate

• Estimate for Europe ~ 3%

Prevent – ( unknown)

Reuse ( 0.3%)

Recycle (11%)

Energy from Waste

(31%)

Landfill (58%)

Page 29: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Challenges

• Design for recycling required to achieve highest possible

value resource recovery for a circular economy

• Some manufacturers already putting 100% recyclable

carpets on the market- made of one polymer type

• More need to follow suit

Page 30: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

EU plastics strategy

• EU calls for increased cooperation across the value chain: industry, plastics manufacturers and converters, public and private waste management companies

• Key players should work together to:o Improve design and support innovation to make plastics and plastic products

easier to recycle;

o Expand and improve the separate collection of plastic waste, to ensure quality inputs to the recycling industry;

o Expand and modernise sorting and recycling capacity;

o Create viable markets for recycled and renewable plastics.

• Commission calls on the industries to ‘ swiftly come forward with an ambitious and concrete set of voluntary commitments to back this strategy and its vision for 2030’

Page 31: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

Producer responsibility

• Extended producer responsibility possible for difficult to

recycle products

– Plastics tax?

– Carrot or stick?

– Carrot for those already working towards collection and recycling

of their products?

Page 32: Carpet Recycling UK Conference 2018 · •Woolrich carpet waste projects: –Use in Non woven products –For contained growing media; and –As SRF •Polypropylene Carpet: –Recovering

The future

• Our target is 60% by 2020

• To achieve this need to focus on:

• Resource recovery

• Design for recycling; and

• Lobbying for a favourable policy environment

• Collaboration is key