carrier transicold 69rg15 130w 01

Diesel Generator Set

T345PL Rev B Change 14/05

SERVICE PARTS LISTfor

69RG15Generator Set Units:PID RG1400 SeriesPID RG1500 SeriesPID RG1600 Series

156

34

2

PID RG1700 SeriesPID RG1800 SeriesPID RG1900 Series

SERVICE PARTS LISTDIESEL DRIVEN GENERATOR SET

MODEL69RG15

i T345PL Rev C

TABLE OF CONTENTS

PARAGRAPH NUMBER Page

INTRODUCTION i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODEL AND PRODUCT IDENTIFICATION (PID) NUMBERS i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ORDERING INSTRUCTIONS i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL NOTES i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAINTED PARTS COLOR SYSTEM ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODEL CHART iii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 RG GENSET CONFIGURATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 UNIDRIVE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 UNIT MOUNTING 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 COOLANT SYSTEM 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 FUEL SYSTEM 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 AIR FILTERS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 CONTROL BOXES 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 SOLID STATE BATTERY CHARGER 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 VOLTAGE 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 BATTERIES 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 EXHAUST SYSTEM 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 LABELS 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 SKINS OPTION 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 RECEPTACLE BOX ASSEMBLY 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 WIRE HARNESS 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 RETROFIT KITS 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NUMBER INDEX Index1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

i T-345PL Rev C

INTRODUCTION

This parts list identifies service replacement parts for the Carrier Transicold Diesel-Driven Generator Setlisted in the model chart below. This parts list does not include detailed replacement parts for the engine listedin the first chart below. Detailed parts identification for these items may be found in the applicable parts list.The form numbers for the engine omit revision dash numbers. For example, the latest engine list may have a-01 added to the basic number to read 62-03459-01. Therefore, when forms are ordered the latest revision willbe sent.

MANUAL/

FORM NO.

ENGINE

PART NO.

EQUIPMENT

COVERED

TYPE OF

MANUAL/FORM

6203741 260012822 CT4134DI Workshop

6203459 260012822 CT4134DI Engine Parts List

MODEL AND PRODUCT IDENTIFICATION (PID) NUMBERS

Beginning with early 1995 production, in addition to a model number, Carrier Transicold began using a partsidentification (PID) number in the format of RG0000. In this manual, the PID number is shown in boldface topoint out variations within models. Please include the PID number, in addition to the model number, whenordering and inquiring about your unit.

ORDERING INSTRUCTIONS

All orders and inquiries for parts must include:

Part Identification Number (PID)

Unit Serial Number

Part Number

Description of Part

Quantity Required

Address all correspondence for parts to the following address:

CARRIER TRANSICOLD DIVISIONReplacement Components GroupTR-20, P.O. Box 4805Syracuse, New York 13221orFax to: (315) 432-3778

GENERAL NOTES

To find replacement parts, consult table of contents, and turn to the appropriate page for the illustratedbreakdown of replacement parts. The following letter designations are used to classify parts throughout thislist:

A/R As Required.

NSS Not Sold Seperately Order next higher assembly or kit.PID Parts Identification Number essential to identify unit configuration.PL Purchase locally.

SST Stainless Steel 300 Series unless otherwise specified.SV Suffix SV added to the part number designates service part replacement part.

iiT-345PL Rev C

PAINTED PARTS COLOR SYSTEM

Available paint colors: (Other than White Cloud or Hull Blue)

PAINT COLOR PART NO.

Sky Blue 36-00048-28Flame Orange 360004827

Citrus Orange 36-00048-29

Raven Black 360004804

Red 360004857

Overview of the new numbering system:

A typical part number appears as: 790174100 (access door). To order an access door in sky blue you addthe last three digits of the special color paint and then add the specific dash number for the color of that paint.

For example:

Sky blue paint P/N is 360004828.The last three digits of the blue paint are: 048The specific dash number is: 28

The painted parts system looks like this:

79-01741-00 Standard P/N for the access door. 048 Last 3 digits of special color paint.

28 Specific dash # for color of paint.

79-01741-0004828 P/N For Special Painted Door

Data Entry Note:The above is how you should see most parts being ordered. Certain customers may have a characterconstraint that will only allow them to input 14 characters in their system and our new painted part numbers are16 characters long. Therefore, they will be ordering these parts without the dashes, which will look like thefollowing, 79017410004828.

T345P

L R

ev Ciii

MODEL CHART

NOTEThe numbers shown in the model chart below refer to the section numbers that cover that option.

Please refer to the table of contents for page numbers.

Mo

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PID

Nu

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Sch

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Decals

Fu

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Assem

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Service

Part

Nu

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Un

idrive

Un

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un

ting

Co

olan

t System

Fu

el System

Air F

ilter

Co

ntro

l Bo

x

Vo

ltage

Battery C

harg

er

Battery

Exh

aust S

ystem

Lab

els

Skin

s Op

tion

Recep

tacle

Wire H

arness

1400 Series Standard

69RG15-130C05RG1405 62-1129200 86-04301-14 2.a2.b 3.b 4 5.b 6.a 7.a 9.a 8 10.b 11.a 12 13.c 14.a 15.c

RG1411 62-1129200 86-04301-14 2.a2.b 3.b 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.c 14.a 15.c

69RG15-130C-07RG1403 621141900 86-04301-10 2.a2.b 3.b 4 5.b 6.a 7.d 9.b 8 10.b 11.b 12 13.b 14.d 15.b

RG1409 621141900 86-04301-10 2.a2.b 3.b 4 5.b 6.b 7.d 9.b 8 10.b 11.b 12 13.b 14.d 15.b

69RG15-130P-06

RG1406 62-1129200 86-04301-05 2.a2.b 3.a 4 5.b 6.a 7.a 9.a 8 10.b 11.a 12 13.c 14.a 15.c

RG1407 62-1142900 86-04301-05 2.a2.b 3.a 4 5.b 6.a 7.a 9.a 8 10.b 11.a 12 13.d 14.a 15.c

RG1412 62-1129200 86-04301-05 2.a2.b 3.a 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.c 14.a 15.c

RG1413 62-1142900 86-04301-05 2.a2.b 3.a 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.d 14.a 15.c

69RG15-130P07RG1402 621128700 86-04301-05 2.a2.b 3.a 4 5.b 6.a 7.c 9.a 8 10.b 11.a 12 13.c 14.a 15.a

RG1408 621128700 86-04301-05 2.a2.b 3.a 4 5.b 6.b 7.c 9.a 8 10.b 11.a 12 13.c 14.a 15.a

69RG15-130W05RG1404 62-1129200 86-04301-18 2.a2.b 3.c 4 5.b 6.a 7.a 9.a 8 10.b 11.a 12 13.c 14.a 15.a

RG1410 62-1129200 86-04301-18 2.a2.b 3.c 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.c 14.a 15.a

ivT-345P

L Rev C

MODEL CHART (Continued)

Mo

del N

um

ber

PID

Nu

mb

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Sch

ematic/

Wirin

gD

iagram

Decals

Fu

el Tank

Assem

bly

Service

Part

Nu

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Un

idrive

Un

it Mo

un

ting

Co

olan

t System

Fu

el System

Air F

ilter

Co

ntro

l Bo

x

Vo

ltage

Battery C

harg

er

Battery

Exh

aust S

ystem

Lab

els

Skin

s Op

tion

Recep

tacle

Wire H

arness

1500 Series Dual Speed

69RG15-130C-08RG1514 621014461 86-04301-21 2.a2.b 3.d 4 5.c 6.a 7.b 9.a 8 10.b 11.b 12 13.b 14.g 15.a

RG1515 621158400 86-04301-21 2.a2.b 3.d 4 5.c 6.a 7.f 9.a 8 10.b 11.a 12 13.a 14.g 15.a

69RG15-130C-08 RG1520 621158400 86-04301-21 2.a2.b 3.b 4 5.c 6.a 7.f 9.a 8 10.b 11.a 12 13.c 14.i 15.a

69RG15-130P07 RG1502 621144200 86-04301-05 2.a2.b 3.a 4 5.b 6.b 7.b 9.a 8 10.b 11.a 12 13.h 14.j 15.a

69RG15-130W05 RG1504 621144200 86-04301-05 2.a2.b 3.d 4 5.b 6.a 7.b 9.a 8 10.b 11.a 12 13.c 14.f 15.a

69RG15-130W08 RG1518 621158400 86-04301-05 2.a2.b 3.d 4 5.b 6.a 7.f 9.a 8 10.a 11.a 12 13.h 14.i 15.a

69RG15-130P08 RG1519 621158400 86-04301-05 2.a2.b 3.d 4 5.c 6.a 7.f 9.a 8 10.a 11.a 12 13.e 14.i 15.a

69RG15-130C05 RG1521 621144200 86-04301-05 2.a2.b 3.b 4 5.b 6.b 7.b 9.a 8 10.b 11.a 12 13.c 14.h 15.a

1600 Series Dual Speed Provision

69RG15-130W05

RG1604 621144200 86-04301-05 2.a2.b 3.a 4 5.b 6.a 7.a 9.a 8 10.b 11.a 12 13.c 14.f 15.a

RG1616 621144200 86-04301-05 2.a2.b 3.a 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.b 14.f 15.a

RG1624 621144200 86-04301-05 2.a2.b 3.a 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.h 14.j 15.a

69RG15-130C05RG1621 621144200 86-04301-05 2.a2.b 3.b 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.h 14.h 15.a

RG1623 621144200 86-04301-05 2.a2.b 3.b 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.h 14.j 15.a

69RG15-130P06 RG1613 621144500 86-04301-05 2.a2.b 3.b 4 5.b 6.b 7.a 9.a 8 10.b 11.a 12 13.d 14.h 15.a

1 T-345PL Rev C

2T-345PL Rev C

1 RG GENSET CONFIGURATION

12

3

4

5

9

8

10

67

11

12

13

2

2

2

2

2

1

3 T-345PL Rev C

1 RG GENSET CONFIGURATION (Continued)Item Section Number Area Description

1 Refer to Section 2 Unidrive2 Refer to Section 3 Unit Mounting3 Refer to Section 4 Coolant System4 Refer to Section 5 Fuel System5 Refer to Section 6 Air Filter6 Refer to Section 7 Control Boxes7 Refer to Section 9 Voltage8 Refer to Section 8 Battery Charger9 Refer to Section 10 Battery

10 Refer to Section 11 Exhaust System11 Refer to Section 12 Labels12 Refer to Section 13 Skins Options13 Refer to Section 14 ReceptaclesNS Refer to Section 15 Wire Harness

4T-345PL Rev C

2 UNIDRIVE2.a UNIDRIVE ASSEMBLY

1

48

45

47

2122

32

17

18

1214

20

15

19

1113

46

3

35

27

28

4

36

42

40

43

38

44

39

26

293031

232425

8

9

10

33 34

41

16

5

76

2

49

37

232425

35

FLYWHEEL VIEW

27 SeeSection2.b

FLYWHEEL

FLYWHEELHOUSING

GENERATORDISC DRIVE

GENERATOR

PULLEY END VIEW

47

21

3534

5 T-345PL Rev C

2.a UNIDRIVE ASSEMBLY (Continued)Item Part Number Description Qty

1 260012801 Engine, Kubota Tier 4i 12 506033003 VBelt, Poly 13 340094506 Washer, Lock M6 Spring 44 66U128233 Sender, Oil Pressure 15 120059200 Switch, Pressure Oil 16 400010701 Tee 1/8 17 400006701 Nipple, Hex 1/8 x 1/8 18 400056600 Elbow, 90 Degree Street 19 400004305 Plug 1/2 Inch Flare 1

10 66CH1123100 Hose Assembly, 12.00 Inches Long 111 340066713 Nut, Self Lock 3/816 412 730017501 Shockmount, Generator 213 340082913 Washer, Plain 3/8 814 340089009 Washer, Flat, 0.515 ID X 2.00 OD 215 340082915 Washer, Plain, 1/2 216 66U153319 Washer, Lock 1/2 Spring 217 860418200 Base, Mounting Generator 118 340080418 Screw, Cap Hex Head 5/818 x 2.25 Inches Long 419 340080710 Screw, Cap Hex Head 3/816 x 1.25 Inches Long 420 340083324 Screw, Cap Hex Head 1/213 x 3.00 Inches Long 221 66U153219 Washer, Plain 5/8 N Type A 1022 340079517 Nut, Self Lock 5/818 423 340065504 Screw, Cap Hex Head 1/420 x 0.50 Inch Long 1024 AU11JR171 Washer, Lock 1/4 Spring 1025 340066211 Washer, Plain 1/4 1026 681216600 Plate 127 340080712 Screw, Cap Hex Head 3/816 x 1.50 Inches Long 1228 AU11JR241 Washer, Lock 3/8 Spring 1229 681217400 Strap 130 66U153215 Washer, Plain 3/8 N Type A 131 340080704 Screw, Cap Hex Head 3/816 x 0.62 Inch Long 132 860467600 Bracket Assembly 133 340115382 Bolt, Hex 8 mm x 16 mm 234 340114608 Washer, Lock M8 Spring 435 340115108 Washer, Flat M8 1036 120009804 Sending Unit, Water Temp 137 100015802 Switch, Safety 1/2 Inch Water Temperature 138 340066715 Nut, Self Lock 1/213 139 66U1532111 Washer, Plain 1/2 N Type A 140 860467400 Weld Assembly 141 340114506 Nut, Hex M8 242 730030500 Shockmount 143 340089008 Washer 144 AA06BZ300 Screw, Cap Hex Head 1/213 x 3.25 145 66U1536136 Screw, Cap Hex Head 5/811 x 4.00 Inches Long 246 66U153318 Washer, Lock 5/8 Spring 247 340606001 Washer, Snubbing 448 730019800 Shockmount 249 340115315 Screw, Cap Hex Head 8 mm x 15 mm 6

6T-345PL Rev C

2.b GENERATOR MAIN ALTERNATOR1

2

3 4

9

10

11

12

2219

17

16

15

1314

2021

23

24

5

MUST BE USEDON REASSEMBLY

678

678

18

7 T-345PL Rev C

2.b GENERATOR MAIN ALTERNATOR (Continued)Item Part Number Description Qty

1 540057603 Generator, 15 KW, with Hub/Key way Includes: 12 225020600 Rectifier Assembly Includes: 13 NSS Diode Assembly, Forward (With Red Stud) 14 NSS Diode Assembly, Reverse (With Black Stud) 15 545008300 Side Cover 16 340065504 Bolt, Hex Head, 1/420 x 1/2 Lg SST 27 AU11JR171 Washer, Lock, 1/420 Steel Plated 108 340066212 Washer, Flat, 1/420 x 11/2 SST 29 765011000 Bearing Kit Includes: 1

10 045001200 Bearing 111 425001000 ORing 112 545008400 Fan, OnePiece, Die Cast 113 340030408 Bolt, Hex Head Socket, 3/824 x 11/4 Lg SST 614 340627800 Washer, Belleville 3/8 615 681469901 Disc, Pilot, Generator 216 681469801 Disc, Drive, Generator 217 480039200 Hub, Generator 118 545008500 Terminal Block, 11 Poles 119 545008200 Air Baffle 120 340065506 Bolt, Hex Head, 1/420 x 3/4 Lg SST 421 66U153213 Washer, Flat 1/4 SST 422 545003900 End Cover 123 020008300 AntiCorrosion Coating (1 Ounce Syringe) 124 420034800 Gasket 1

8T-345PL Rev C

3 UNIT MOUNTING3.a, 3.b, 3.c, 3.d UNIT MOUNTING

10

12

11

91314

15

19

18

123

45

(LEFTHANDSIDE)

OR

6(RIGHTHANDSIDE)

See DETAIL A

DETAIL A:3.d ONLY

DETAIL A:3.a, 3.b, 3.c

SeeDETAIL B

DETAIL B:3.d ONLY

78

109

45

(LEFTHANDSIDE)

OR6

(RIGHTHANDSIDE)

78

12

12

1314

151412

3.cCONFIGURATION

3.a, 3.b, 3.dCONFIGURATION

1617

1617

16

16See

DETAIL A

9 T-345PL Rev C

3 UNIT MOUNTING (Continued)Item Part Number Description Qty

COMMON PARTS FOR OPTIONS 3.a THROUGH 3.d1 681299700 Bracket, Mounting, TBolt, Painted See NOTE 22 340066712 Nut, Self Locking, 5/1618, SST 43 340620100 Bolt, THead, 1/213 x 2.75 Inches Long, SST 24 340620700 Knob, Hex, 1/213, Brass 25 681299801 Retainer, Lower Mounting Bolt, Left Side See NOTE 16 681299800 Retainer, Lower Mounting Bolt, Right Side See NOTE 17 340066713 Nut, Self Locking, 3/816, SST 28 340620000 Screw, Cap Hex Head, 3/816 x 4.88 Inches Long, SST 2

3.a UNIT MOUNTING PIN MOUNT (INCLUDES COMMON PARTS AND ITEMS BELOW)9 340614902 Screw, Cap Hex Head, 3/410 x 2.25 Inches Long 2

10 681299601 Plate, Spacer, Painted See NOTE 211 69GC151602 Pin, Unit Mounting 2

3.b UNIT MOUNTING CLAMP MOUNT (INCLUDES COMMON PARTS AND ITEMS BELOW)9 340614902 Screw, Cap Hex Head, 3/410 x 2.25 Inches Long 211 681299601 Plate, Spacer, Painted See NOTE 212 440036202 Clamp, Unit Mounting, ClipOn, Right Side (Cast) 113 440036203 Clamp, Unit Mounting, ClipOn, Left Side (Cast) 114 340617008 Screw, Cap Socket Head, 5/811 x 1.75 Inches Long 815 66U153318 Washer, Split Lock, 5/8, SST 816 480030900 Mounting Block 4

3.c UNIT MOUNTING PIN MOUNT WITH CLAMP PROVISION (INCLUDES COMMON PARTS AND ITEMS BELOW)

9 340614902 Screw, Cap Hex Head, 3/410 x 2.25 Inches Long 210 681299601 Plate, Spacer, Painted See NOTE 211 69GC151602 Pin, Unit Mounting 216 480030900 Mounting Block 417 580002401 Caplug 8

3.d UNIT MOUNTING PIN MOUNT WITH TETHER (INCLUDES COMMON PARTS AND ITEMS BELOW)9 340614903 Screw, Cap Hex Head, 3/410 x 2.25 Inches Long 2

10 480035400 Spacer, Plate, SST 211 69GC151602 Pin, Unit Mounting 212 440040200 Tether Assembly 213 340622900 Bolt, Shoulder, Socket Head, #1032 x 0.250 Inch Long, SST 216 480030900 Mounting Block 417 580002401 Caplug 818 66U153214 Washer, Plain, Type A, 5/16 N, SST 419 340620500 Washer, Retaining, SST 2

NOTE: See page ii for painted parts color system.

10T-345PL Rev C

4 COOLANT SYSTEM

12

3

27

30

26

34,35,

7

36

8

25

17

33

31

9

28

32

1011

429 5

222324

192021

18

131415

16

6

7,11

101128

26

1415

91011

9101112

11 T-345PL Rev C

4 COOLANT SYSTEM (Continued)Item Part Number Description Qty

1 810405400 Radiator Assembly Includes: 12 400011701 Valve, Drain Cock, 1/4 Inch MPT, Brass 13 580476500 Venturi 14 340066711 Nut, Self Locking, 1/420, SST 15 440010252 Clamp, Hose, Cushioned, 0.56 Diameter, SST 16 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 17 66U13882 Wire Tie, SelfLocking, 7.00 Inches, Black 48 580084800 Tubing, Split, Corrugated, 1/2 Inch ID x 25 Feet Long 19 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 4

10 69NT3526921 Washer, Fender, 1/4, SST 511 AU11JR171 Washer, Split Lock, 1/4, SST 612 440010254 Clamp, Hose, Cushioned, 0.75 Diameter, SST 113 66U1536139 Screw, Cap Hex Head, 5/1618 x 1.00 Inch Long, SST 514 340066312 Washer, Split Lock, 5/16, SST 715 66U153214 Washer, Plain, Type A, 5/16N, SST 716 420026409 Seal, Trim, Black, 14.50 Inches Long 117 860447000 Bracket Assembly, Coolant Bottle, Painted 118 66U153616 Screw, Cap Hex Head, 5/1618 x 0.75 Inch Long, SST 219 340115525 Screw, Cap Hex Head, M12 x 25.00 MM Long, SST 320 340115112 Washer, Flat, M12, SST 321 340114612 Washer, Split Lock, M12, SST 322 340115425 Screw, Cap Hex Head, M10 x 25.00 MM Long, SST 323 340115110 Washer, Flat, M10, SST 324 340114610 Washer, Split Lock, M10, SST 325 860428801 Support Assembly, Radiator, Painted 126 KA69JM824 Clamp, Hose, Worm Type, Range: 1.06 to 2.00, SST 427 580426800 Hose, Formed, Inlet, 11/8 ID 128 66U1536114 Screw, Cap Hex Head, 1/420 x 0.88 Inch Long, SST 229 440010261 Clamp, Hose, Cushioned, 1.56 Diameter, SST 130 580426700 Hose, Formed, Outlet, 11/8 ID 131 860467500 Support Assembly, Radiator, Painted 132 66U153217 Washer, Plain, Type A, 1/4W, SST 133 300039700 Cap, Radiator, 16 Lbs. 134 580418404 Hose, Fuel, 1/4 ID x 42.00 Inches Long 135 440038800 Clamp, Hose, Flat Band, 0.50 ID 236 580431600 Base, Push Mount, Cable Tie 2

12T-345PL Rev C

5 FUEL SYSTEM

3

2

1

29

8

4, 5, 6, 7

29

1

9, 10, 11, 23

9

9, 10, 11, 23, 24

9, 10, 11 12, 13, 14, 15 14, 16, 17, 18

9, 10

11

11, 19

20

2221

13 T-345PL Rev C

5 FUEL SYSTEM (Continued)

9, 27

28

5, 6, 7, 25

26FUEL SYSTEM COMMON PARTSItem Part Number Description Qty

1 400069700 Vent Fuel Tank 22 400021300 Fitting, Hose, bulk (90Deg 1/4Idx1/8Mpt) 13 69GC153212 Label Fuel Shutoff 14 440010254 Clamp, Cushioned 25 340621212 Washer, Plain 1/4 36 340066311 Washer, Lock 1/4 Spring 37 340065508 Screw, Cap Hex Head 1/420 X 1.00 38 120109803 Gauge, Fuel 19 580007902 StaStrap 12

10 580084800 Tube, Slit, 1/2 I.D. bulk A/R11 440004525 Clamp 1212 300110413 Filter Assembly 113 66U1536138 Bolt, Mach Hex Head 5/1618 X 1.50 214 66U153214 Washer, Plain 5/16 415 340066312 Washer, Lock 5/16 Spring 216 480044900 Spacer 117 340066712 Nut, Self Lock 118 340079210 Screw, Cap Hex Head 5/1618 X 1.25 119 580065800 Hose, Fuel, 5/16 I.D. bulk A/R20 400042001 Fitting 121 810410000 Tube, Pickup 122 400046900 Valve, Fuel Shutoff 123 580065900 Hose, Fuel, 3/16 I.D. bulk A/R24 400115600 Tee, Male Branch 125 440010252 Clamp, Cushioned 126 420113300 Seal 227 580085800 Tube, Slit, 1/4 I.D. bulk A/R28 440031700 Clip 1/2 To 5/8 Tee 1

14T-345PL Rev C

5 FUEL SYSTEM (Continued)

5, 6, 7, 385, 6, 7, 35 9, 36, 39, 41

34

9, 37, 39, 41

9

42

37

3435

42

9, 11, 30, 33

20

32

31

4, 5, 6, 7Inline Fuel Filter

Fuel Warmer Top View

5, 6, 7, 25

11

28

11

9, 27

26

9, 30

9, 10

9, 11, 30, 33

FUEL SYSTEM STANDARD WITH INLINE FILTER (Includes Common Parts)Item Part Number Description Qty29 440004613 Cap Assembly 230 580084900 Tube, Slit, 5/8 I.D. bulk A/R31 300037302 Filter 132 400070800 Fitting, 90 1/2 233 580065800 Hose, Fuel, 5/16 I.D. bulk A/R

15 T-345PL Rev C

5 FUEL SYSTEM STANDARD WITH FUEL WARMER AND INLINE FILTER (Includes Common Parts)Item Part Number Description Qty29 440004613 Cap Assembly 230 580084900 Tube, Slit, 5/8 I.D. bulk A/R34 300034404 Fuel Warmer 135 440045900 Clamp, Tube 136 580484000 Hose, Formed Fuel Warmer 137 580483900 Hose, Formed Fuel Warmer 138 681589800 Bracket 139 440004502 Clamp, Hose 440 580065800 Hose, Fuel, 5/16 I.D. bulk A/R41 580085000 Tube, Slit, 1 O.D. bulk A/R42 580096900 Wire Tie 243 300037302 Filter 144 400070800 Fitting, 90 1/2 2

FUEL SYSTEM STANDARD WITH SINGLE GAS CAP AND FUEL WARMER (Includes Common Parts)29 440004614 Cap Assembly 130 580084900 Tube, Slit, 5/8 I.D. bulk A/R34 300034404 Fuel Warmer Diesel 135 440045900 Clamp, Tube 136 580484000 Hose, Formed Fuel Warmer 137 580483900 Hose, Formed Fuel Warmer 138 681589800 Bracket 139 440004502 Clamp, Hose 440 580065800 Hose, Fuel, 5/16 I.D. bulk A/R41 580085000 Tube, Slit, 1 O.D. bulk A/R42 580096900 Wire Tie 1

5.a FUEL SYSTEM 102 GAL CAPACITY WITH ALUMINUM CAP (Includes Common Parts)8 120109805 Gauge, Fuel, 11/2 MPT x 34.38 Inches Long 1

29 440004613 Cap Assembly, Fuel Tank, NonVented, Aluminum 15.b FUEL SYSTEM 130 GAL CAPACITY WITH ALUMINUM CAP (Includes Common Parts)

8 120109803 Gauge, Fuel, 11/2 MPT x 34.38 Inches Long 129 440004613 Cap Assembly, Fuel Tank, NonVented, Aluminum 2

5.c FUEL SYSTEM 130 GAL CAPACITY WITH BRASS CAP (Includes Common Parts)8 120109803 Gauge, Fuel, 11/2 MPT x 34.38 Inches Long 1

29 440004614 Cap Assembly, Fuel Tank, NonVented, Brass 25.d FUEL SYSTEM 130 GAL CAPACITY, TIR (Includes Common Parts)

8 120109807 Gauge, Fuel, 11/2 MPT x 34.38 Inches Long, With 0.094 Thru Hole 129 440004614 Cap Assembly, Fuel Tank, NonVented, Brass 2

5.e FUEL SYSTEM 130 GAL CAPACITY W/DUAL FUNCTION FUEL GAUGE (Includes Common Parts)8 120109808 Gauge, Fuel, 11/2 MPT x 34.38 Inches Long 1

29 440004613 Cap Assembly, Fuel Tank, NonVented, Aluminum 2

16T-345PL Rev C

6 AIR FILTERS6.a OIL BATH AIR FILTER

1

567

34

8

2

Item Part Number Description Qty1 300047303 Air Cleaner Assembly, Oil Bath Includes: 12 300047320 Gasket 13 580476600 Hose, Formed, Air Cleaner 14 KA69JM840 Clamp, Hose, Worm Type, Range: 1.13 to 3.00 Inches 25 440044701 Bracket, Mounting, Air Cleaner 16 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 27 340066711 Nut, Self Locking, 1/420, SST 28 66U153213 Washer, Plain, Type A, 1/4, SST 2

17 T-345PL Rev C

6.b DRY ELEMENT AIR FILTER

1

7

34

89

1011

65

2

Item Part Number Description Qty

1 300042605 Air Cleaner, Dry Element Includes: 12 300042625 Filter, Air Cleaner 13 580483600 Hose, Air Cleaner 14 KA69JM840 Clamp, Hose, Worm Type, Range: 1.13 to 3.00 Inches 2

5 400117652 Nipple, 1/8 x 1/8 FPT 16 400051200 Elbow, Union, 1/8 x 1/8 FPT 17 300032800 Indicator, Air Cleaner 18 440045400 Bracket, Mounting, Air Cleaner 19 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 2

10 340066711 Nut, Self Locking, 1/420, SST 211 66U153213 Washer, Plain, Type A, 1/4, SST 2

ctc0287Typewritten Text

ctc0287Typewritten TextChange 14/05

18T-345PL Rev C

7 CONTROL BOXES7.a, 7.b STANDARD CONTROL BOX, STANDARD CONTROL BOX WITH 2SPEED

12

10

5

14

1

18

24

37

11

15

6

23

31

13

25

26

17

33

16

23

3839

49

50

42 52

34

41

4

43

51

47

40

FRONT VIEW WITHCOVER REMOVED

REAR VIEW OF COVER

22

6

6

192021

36

192021

192021

2322

41

789

44

35

32

4546

272829

30

192021

36

36

48

789

Item Part Number Description QtyCOMMON PARTS STANDARD CONTROL BOX AND 2SPEED

9100398XX Control Box Assembly, See Sections 7.a or 7.b 11 100044800 Meter, Hour (Operating Range: 1080 VDC) 12 66U1665115 Screw, Machine, Pan Head Slotted, #440 x 0.75 Long, SST. 33 340066705 Nut, Self Locking, #440, SST 34 69GS415821 Gasket, Hour Meter 15 120009703 Gauge, Water Temperature, 100240 Degrees F, 12 VDC 16 KK71EW223 ORing 37 66U153213 Washer, Plain, Type A, 1/4, SST 3

19 T-345PL Rev C

COMMON PARTS STANDARD CONTROL BOX AND 2SPEED (Continued)Item Part Number Description Qty

8 AU11JR171 Washer, Lock, 1/4, SST 39 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 3

10 66U12823 Gauge, Oil Pressure, 0100 PSI, 12 VDC 111 420034100 Gasket, Control Box 112 220053801SV Ammeter Gauge Kit, +60/60 Amp 113 620395704 Label, HIGH VOLTAGE WARNING 114 100036500 Circuit Breaker, 3 Amp 115 KK71GW007 ORing 116 100036510 Boot, Circuit Breaker 117 69GC153812 Label, BATTERY CHARGER, CIRCUIT BREAKER 118 100017112 Circuit Breaker, 30 Amp, 12 VDC 119 66U153314 Washer, Lock, #8, SST 720 340066608 Nut, Hex, #832, SST 721 66U153212 Washer, Plain, Type A, #8, SST 722 66U153313 Washer, Lock, #10, SST 423 AT39QA132 Nut, Hex, #1032, Brass 424 100017113 Circuit Breaker, 50 Amp, 12 VDC 125 66U1366221 Label, CB2 126 66CH110025 Label, CB3 127 100046900 Time Delay 128 66U153218 Washer, Plain #10 Type A 129 340079509 Nut, Self Lock 1032 130 621053025 Label, IHT 131 69NT419822 Strap Assembly, Ground, Copper 132 66CH1100238 Label, HR 133 66CH11002132 Label, S 134 100028603 Relay, SPST, Maximum 30 Amp 135 100032800 Relay, 70 Amp 136 340066711 Nut, Self Locking, 1/420, SST 937 66U1959213 Standoff, Hex Head, 1/420 x 0.375 x 1/420 x 0.75 Long, SST 238 440009409 Clip, Spring, U Type 139 340092803 Rivet, Blind, 0.125 Diameter, Grip Range: 0.188 0.250, SST 240 580431600 Base, Cable Tie, Push Mount, 0.250 Diameter Mounting Hole 541 66U19752 Seal, Bushing, 0.427/0.432 142 100112919 Switch, Toggle, 4 Pole 143 681297300 Bracket, Protector, Toggle Switches, Painted See NOTE 144 220103054 Diode Assembly, 6 Amp 145 220220006 Washer, Plain #6 246 340066707 Nut,Self Lock 632 247 66U18772 Diode Assembly, 6 Amp 148 66U13882 Wire Tie, SelfLocking, 7.00 Inches, Black (use for Wire Harness) 5

7.a STANDARD CONTROL BOX910039802 Control Box Assembly, Standard, Painted Includes: See NOTE 1

49 860423107 Control Box 150 860416504 Cover, Control Box, Standard, Painted 151 620266901 Label, INTAKE HEATER AND IGNITION 152 100112913 Switch, Toggle, 2 Pole, On/Off, With Hardware 1


20T-345PL Rev C

7.b STANDARD CONTROL BOX WITH 2SPEED


REAR VIEW OF COVER

5556

54

5243

30

141516

1234

56

610

612

11

13

789

789

17

49

181920212223

192021222324

25

26

272829

31

2829

53

32

3319202134

35

192021

3636

36

37

3839

40

4142

454647

44

48

41 41

50

51


910039805 Control Box Assembly, Standard, 2Speed, Painted Includes: SeeNOTE 1

49 860423110 Box Assembly, Welded 150 860416508 Cover 151 620266902 Label, Ih/Ign/2Spd Switch 152 100112914 Switch, Toggle, On/On/On Momentary 153 100047500 Timer, Time Delay, 2Hr 154 66CH1100289 Label 155 100112915 Switch,Toggle 1 Pole 0ff/On 156 69GC153542 Bracket 1


21 T-345PL Rev C

7.c, 7.d, 7.e, 7.g CONTROL BOXES WITH AUTO RESTART, TIME DELAY, 2SPEED

16

142

19

4

40

37

30

15

20

56

47

53

36

35

22

29

41,42,

45

21

3132

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44

1211

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28

4889

10

34

18

2627

46

17

4950

3

39


REAR VIEW OFCOVER

1

1 232425

232425

43

232425

3839

414243

33

51

23242538

232425

1

29

29

13


9100398XX Control Box Assembly Includes: See 7.c,7.d1 KK71EW223 ORing 32 120009703 Gauge, Water Temperature, 100240 Degrees F, 12 VDC 13 420024314 ORing 14 100044800 Meter, Hour (Operating Range: 1080 VDC) 15 66U1665115 Screw, Machine, Pan Head Slotted, #440 x 0.75 Long, SST. 36 340066705 Nut, Self Locking, #440, SST 37 620214600 Label, WARNING, AUTO START 18 220004900 Lamp, Incandescent, 12 VDC 19 220051801 Base, Pilot Light 1

10 220051901 Jewel Assembly, Pilot Light, Red 111 69GC153542 Bracket, Protector, Toggle Switch, Painted See NOTE A/R12 66U19752 Seal, Bushing, 0.427/0.432 A/R13 100112918 Switch, Toggle, 2Pole, On/Off 114 66U12823 Gauge, Oil Pressure, 0100 PSI, 12 VDC 1

22T-345PL Rev C

COMMON PARTS CONTROL BOXES WITH AUTO RESTART, TIME DELAY, 2SPEED (Continued)Item Part Number Description Qty15 420034100 Gasket, Control Box 116 220053801SV Ammeter Gauge Kit, +60 /60 Amp 117 620395704 Label, HIGH VOLTAGE WARNING 118 621038701 Label, LIGHTS 119 100036500 Circuit Breaker, 3 Amp 120 KK71GW007 ORing 121 100036510 Boot, Circuit Breaker 122 69GC153812 Label, BATTERY CHARGER CIRCUIT BREAKER 123 66U153314 Washer, Lock, #8, SST 724 340066608 Nut, Hex, #832, SST 725 66U153212 Washer, Plain, Type A, #8, SST 726 120047703 Module, AutoRestart 127 420048100 Gasket, Module, AutoRestart 128 340037241 Washer, Lock, External Tooth, 1/4, SST 429 340066711 Nut, Self Locking, 1/420, SST 930 66U1959213 Standoff, Hex Head, 1/420 x 0.375 x 1/420 x 0.75 Long, SST 231 440009409 Clip, Spring, U Type 132 340092803 Rivet, Blind, 0.125 Diameter, Grip Range: 0.188 0.250, SST 233 66CH1100238 Label, HR 134 100032800 Relay, 70 Amp 135 66CH110025 Label, CB3 136 66U1366221 Label, CB2 137 100017113 Circuit Breaker, 50 Amp, 12 VDC 138 AT39QA132 Nut, Hex, #1032, Brass A/R39 66U153313 Washer, Lock, #10, SST 440 100017112 Circuit Breaker, 30 Amp, 12 VDC 141 66U153213 Washer, Plain, Type A, 1/4, SST 342 AU11JR171 Washer, Lock, 1/4, SST 343 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 344 100028602 Relay, SPDT, 30 Amp, With Diode 245 66CH11002132 Label, S 146 621053002 Label, SR 147 69NT419822 Strap Assembly, Ground, Copper 148 220103054 Diode Assembly, 6 Amp 149 220220006 Washer, Plain, #6 250 340066707 Nut, Self Locking, #632, SST 2NS 66U13882 Wire Tie, SelfLocking, 7.00 Inches, Black 7

7.c CONTROL BOX WITH AUTO RESTART (INCLUDES COMMON PARTS AND ITEMS BELOW) 910039800 Control Box Assembly, AutoRestart, Painted See NOTE 1

51 860423106 Control Box 152 860416505 Cover, Control Box, AutoRestart, Painted 153 620297304 Label, ENGINE START LIGHT, INTAKE AIR HEAT, IGNITION 1

7.d CONTROL BOX WITH AUTO RESTART AND TIME DELAY (INCLUDES COMMON PARTS AND ITEMS BELOW)

910039801 Control Box Weld Assembly, AutoRestart/Time Delay, Painted See NOTE 151 860423105 Control Box 152 860416505 Cover, Control Box, AutoRestart, Painted 153 620297304 Label, ENGINE START LIGHT, INTAKE AIR HEAT, IGNITION 1

23 T-345PL Rev C

7.e CONTROL BOX WITH AUTO RESTART AND 2SPEED (INCLUDES COMMON PARTS AND ITEMS BELOW)

16

142

19

4

40

37

30

15

20

56

47

53

36

35

22

29

41,42,

45

21

3132

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1211

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28

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46

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39


REAR VIEW OFCOVER

1

1 232425

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232425

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414243

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51

23242538

232425

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63

6764

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68

6566

12

Item Part Number Description Qty 910039803 Control Box Assembly, AutoRestart, 2Speed, Painted See NOTE 1

51 860423109 Control Box 152 860416509 Cover, Control Box, AutoRestart, 2 Speed Painted 153 620297305 Label, ENGINE START, IGNITION, 2SPEED 163 69GS415821 Gasket 164 100037501 Buzzer, Warning 165 66U153218 Washer, Plain, #10 Type A 166 340079509 Nut, Self Lock, 1032 167 100047500 Timer, Time Delay, 2 Hour 168 66CH1100289 Label 169 100112918 Switch, Toggle, 1 Pole, On/Off 1


24T-345PL Rev C

7.f CONTROL BOX, 2SPEED, NONSELECTABLE


REAR VIEW OFCOVER

5561

32

2

51

44

17

47

50

3843

3843

38

43

43

16

49 46

5262

34

33

720

620

5209

232425

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27282930

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45

13

3536

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3918

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30

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272829

272829

14

22 26

10 11 5921 21 21

3

4 15272829

47

D1HS11

S85D1

41


1 910040707 Control Box Assembly Includes 12 860423110 Box Assembly 13 860416510 Cover 14 220413906 Wire Harness See Section 15.a 15 220053801 Ammeter +60 /60 Amps 16 66U12823 Gauge Oil Pressure 17 120009703 Gauge Dual Water Temperature 18 100036500 Circuit Breaker 3 Amp 19 100044800 Meter, Hour 1

10 100112919 Switch, Toggle 4Pole 111 100112914 Switch,Toggle On/On/On Momentary 112 100017112 Circuit Breaker 30 Amp 113 100017113 Circuit Breaker 50 Amp 114 100028618 Relay 115 220179002 Harness Battery Charger 1

25 T-345PL Rev C

7.f CONTROL BOX, 2SPEED, NONSELECTABLEItem Part Number Description Qty16 66U1959213 Standoff 1/420 X 0.375 Long 217 420034100 Gasket Control Box 118 66U1536125 Screw,Cap Hex Head 1/420 X 0.75 319 KK71GW007 ORing 120 KK71EW223 ORing 121 66U19752 Seal 322 681297300 Bracket 123 69GS415821 Gasket 124 66U1665115 Screw,Mach Pan Head #440 X 3/4 Long 325 340066705 Nut,Self Lock 326 69GC153542 Bracket 127 66U153314 Washer,Lock #8 Spring 428 340066608 Nut,Hex #832 429 66U153212 Washer,Plain #8 Type A 430 66U153313 Washer,Lock #10 Spring 431 69NT419822 Strap Assy Ground 132 580007902 Strap 1033 620395704 Decal, Warning High Voltage 134 620266903 Label, 2 Speed Switch 135 66U1366221 Label, Cb2 136 66CH110025 Label, Cb3 137 69GC153812 Label, Battery Charger C.B. 138 340066711 Nut,Self Lock 939 66U153213 Washer, Plain 1/4 N Type A 340 AU11JR171 Washer, Lock 1/4 Spring 341 66U18772 Diode 6 Amp 142 66CH11002132 Label, S 143 340037241 Washer,Lock 1/4 1144 100036510 Boot Circuit Breaker 145 AT39QA132 Nut,Hex #1032 446 220103054 Diode Assy 6 Amp 147 100032800 Relay 70 Amp 148 66CH1100238 Label, Hr 149 440009409 Spring Clip 150 340092803 Rivet, Blind . 251 220220006 Washer,Plain #6 252 340066707 Nut,Self Lock 11841 253 100046900 Time Delay 12 Vdc 154 66U153218 Washer,Plain #10 Type A 255 340079509 Nut,Self Lock 11963 256 621053025 Label, Iht 157 100047500 Timer, Time Delay, 2Hr 158 66CH1100289 Label, Dt 159 100112901 Switch,Toggle 160 340066509 Nut,Hex 161 340037239 Washer, Lock 162 621158300 Label, ECONOMY MODE TEST INSTRUCTIONS 1

26T-345PL Rev C

7.g CONTROL BOX WITH AUTO RESTART, TIME DELAY AND 2SPEED (INCLUDES COMMON PARTS AND ITEMS BELOW)

16

142

19

4

40

37

30

15

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47

53

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35

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29

41,42,

45

21

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4889

10

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18

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3

39


REAR VIEW OFCOVER

1

1 232425

232425

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232425

3839

414243

33

51

23242538

232425

1

29

29

13

63

6764

69

68

6566

12


910039804 Control Box Assembly, AutoRestart, Time Delay, 2Speed, Painted SeeNOTE 1

51 860423108 Control Box 152 860416509 Cover, Control Box, AutoRestart, 2 Speed Painted 153 620297305 Label, ENGINE START, IGNITION, 2SPEED 163 69GS415821 Gasket 164 100037501 Buzzer, Warning 165 66U153218 Washer, Plain, #10 Type A 166 340079509 Nut, Self Lock, 1032 167 100047500 Timer, Time Delay, 2 Hour 168 66CH1100289 Label 169 100112918 Switch, Toggle, 1 Pole, On/Off 1


27 T-345PL Rev C

8 SOLID STATE BATTERY CHARGER

1234

7

9

5

10

6

8

34

5

Item Part Number Description Qty1 300046004 Battery Charger Assembly, 50 Amp Includes: 12 340601412 Screw, Cap Socket Head, 1/420 x 0.75 Inch Long, SST 43 AU11JR171 Washer, Split Lock, 1/4, SST 84 66U153213 Washer, Plain, Type A, 1/4, SST 85 340082913 Washer, Plain, 3/8 SAE, SST 36 860475200 Channel Assembly 17 681213200 Channel, Battery Support, Painted 18 420034800 Gasket 19 340080708 Screw, Cap Hex Head, 3/816 x 1.00 Inch Long, SST 4

10 AU11JR241 Washer, Split Lock, 3/8, SST 1

28T-345PL Rev C

9 VOLTAGE9.a,9.b VOLTAGE

1, 2, 3, 7

181920

5

10

716

6

89

12, 13, 14, 15

11

4

1722

7

16, 21

123

12131415

4

23

16

13

3

123

SeeSection

14

SeeSection

7

7 (9.a, only)OR23 (9.b only)

2

223

16, 21

29 T-345PL Rev C

9.a,9.b VOLTAGE (Continued)Item Part Number Description Qty

COMMON PARTS FOR SECTIONS 9.a,9.b (Continued)1 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 92 66U153217 Washer, Plain, Type A, 1/4, SST 123 AU11JR171 Washer, Lock, 1/4, SST 154 340065504 Screw, Cap, Hex Head, 1/420 x 0.50 Inch Long, SST 35 220176401 Cable Assembly, Receptacle Box 16 340037241 Washer, Lock, External Tooth, 1/4, SST 17 440010254 Clamp, Hose, Cushioned, 0.75 OD, SST 58 340066212 Washer, Plain, 5/16, SST 19 340066712 Nut, Self Locking, 5/1618, SST 1

10 69NT3526921 Washer, Fender, 1/4, SST 311 440010256 Clamp, Hose, Cushioned, 0.88 OD, SST 112 440010259 Clamp, Hose, Cushioned, 1.25 OD, SST 213 340115525 Screw, Hex Head, M12 x 25 MM Long, SST 214 340114612 Washer, Split Lock, M12, SST 215 340115112 Washer, Flat, M12, SST 216 66U13882 Wire Tie, SelfLocking, 7.00 Inches, Black 1517 520085018 Tubing, Split, Corrugated, 1.00 Inch OD x 11 Inches Long 118 66U184725 Connector, Watertight, 90 Degree, 1.00 Inch Hub 119 66U112513 ORing, Sealing, Zinc 120 340613602 Nut, Lock, Nylon, 1.00 Inch NPT 121 580085000 Tubing, Split, Corrugated, 1.00 Inch ID (Bulk) 122 66U1536147 Bolt, Machine, Hex Head 1/420 x 1.25 4

9.a VOLTAGE, 460 V (USED ON STANDARD UNIT OR UNIT WITH AUTO RESTART) (INCLUDES COMMON PARTS AND ITEMS BELOW)

23 440010252 Clamp, Hose, Cushioned, 0.56 OD, SST 19.b VOLTAGE, 460 V (USED ON UNIT WITH POWER TIME DELAY AND AUTO RESTART)

(INCLUDES COMMON PARTS AND ITEMS BELOW)

7 440010254 Clamp, Hose, Cushioned, 0.75 OD, SST 1

30T-345PL Rev C

10 BATTERIES10.a,10.b BATTERIES

7

1 2

3

8

13

1514

1617

5

6

4

19

18

910

1313

11

12

31 T-345PL Rev C

10.a,10.b BATTERIES (Continued)Item Part Number Description Qty

BATTERIES COMMON PARTS FOR OPTIONS 10.a, 10.b1 681394600 Angle, Battery Hold Down, Painted 12 340066712 Nut, Self Locking, 5/1618, SST 23 340066212 Washer, Plain, 5/16, SST 2

4 300035804Battery, 12VDC, 3/816 SST Screw Type Studs, Reserve Capacity in Minutes at 80 Degrees F (27 Degrees C) = 170 MinutesCold Crank Amps at 0 Degrees F (18 Degrees C) = 950 Amps

1

5 580450300 Gasket, Battery Mat 16 340624702 Bolt, J Hook, Battery Hold Down, 5/1618 x 4.25 Inches Long, SST 27 860467700 Battery Box Assembly, Painted 18 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 49 AU11JR171 Washer, Split Lock, 1/4, SST 4

10 66U153213 Washer, Plain, Type A, 1/4, SST 411 580096900 Wire Tie, 2.80 Diameter Double Loop 112 340115108 Washer, Flat, M8, SST 113 66U13882 Wire Tie, SelfLocking, 7.00 Inches, Black 814 580084800 Tubing, Split, Corrugated, 1/2 Inch ID x 90.00 A/R15 340037244 Washer, Lock, External Tooth, 7/16, SST 116 340115315 Screw, Cap Hex Head, M8 x 15MM Long, SST 117 340115108 Washer, Flat, M8, SST 1

10.a BATTERY THREADED TYPE (INCLUDES COMMON PARTS AND ITEMS BELOW)18 220157606 Battery Cable, Negative, Black, 24 Inches Long With Terminal Boot (#2 AWG) 119 220163345 Battery Cable, Positive, Red, 28 Inches Long With Terminal Cap (#2 AWG) 1

10.b BATTERY POST TYPE (INCLUDES COMMON PARTS AND ITEMS BELOW)18 220163347 Battery Cable, Negative, Black, 26 Inches Long With Terminal Boot (#2 AWG) 119 220163346 Battery Cable, Positive, Red, 28 Inches Long With Terminal Boot (#2 AWG) 1

32T-345PL Rev C

11 EXHAUST SYSTEM11.a,11.b EXHAUST SYSTEM STEEL, WITH AND WITHOUT GUARD

89

56

312

7

11

10

412

12

33 T-345PL Rev C

11.a, 11.b EXHAUST SYSTEM STEEL, WITH AND WITHOUT GUARD (Continued)Item Part Number Description Qty

11.a ALUMINIZED STEEL MUFFLER1 300042700 Clamp, UBolt, 3/816, Zinc 32 AU11JR241 Washer, Split Lock, 3/8, SST 63 300043501 Pipe, Flexible, 1.50 ID x 40.25 Inches Long, SST 14 300042402 Muffler, Kubota Engine, Aluminized Steel 15 340096400 Stud, M10 x 3/824 x 1.50 Inches Long 26 340093213 Nut, Jam, 3/824, Brass 47 66U153215 Washer, Plain, Type A, 3/8, SST 28 340114608 Washer, Split Lock, M8, SST 29 340115108 Washer, Flat, M8, SST 2

10 340115315 Screw, Cap Hex Head, M8 x 15MM Long, SST 211.b ALUMINIZED STEEL MUFFLER, CE, WITH GUARD (INCLUDES ALL OF OPTION 11.a AND

ITEM BELOW):

11 681283800 Guard, Exhaust 1

34T-345PL Rev C

12 LABELS

2

9

4

5

6

8

7

1

3

10

Item Part Number Description Qty1 621057100 Label, Warning, Diesel Fuel Tank A/R2 620214600 Decal, Warning, Auto Start A/R3 620293700 Label, Refueling A/R4 620289500 Label, Danger, Fan Warning A/R5 620278500 Label, CE (European Conformity) A/R6 620297200 Label, Hot Surface English/Spanish A/R7 620289700 Label, Bolt Torque A/R8 620388209 Decal, Carrier Transicold A/R9 621039500 Label, Powerline A/R

10 621144801 Label, Start/Stop/ 2 Speed A/R

35 T-345PL Rev C

12 LABELS (Continued)

50% PERMANENTANTIFREEZE SOLUTIONDATE CHECKED ______

1514

1617

18

1311

12

20

2221

22

19


11 620289800 Label, Rotation English/Spanish A/R

12620271708 Label, StartStop English/Spanish A/R620271707 Label, StartStop English/Spanish (Auto Restart) A/R

13620289902 Label, Installation Pin Unit A/R620289903 Label, Installation Clamp Unit A/R

14 620289600 Label, Safety Chains A/R15 69GS41702 Label, AntiFreeze A/R16 620218101 Decal, Diesel Fuel Only A/R17 621057200 Label, Genset A/R18 621130200 Warning Decal, Ether A/RNS 621039101 Label, Protective A/R

12.a RETROFIT LABELS

19 790190907 Plate Assembly Includes: 120 621144500 Plate 69 Rg Schematic/Art,2Speed 121 580109700 Cord,Nylon 122 220220500 Connector 2

36T-345PL Rev C

13 SKINS OPTION13.a,13.b SKINS WITH TOP ACCESS DOORS AND BUMPERS, RIVNUTS, CE

1

6

5

10

89

11

13234

1920

18

2829

17

25

32

2223

12

16

14

21

26

27

33

24

349

24

30

24

5

31

6

13

21

13

7

30

13

15

OPTION 13.b ONLY

770132505,06,07

37 T-345PL Rev C

13.a,13.b SKINS WITH TOP ACCESS DOORS AND BUMPERS, CE (Continued)Item Part Number Description Qty

13.a SKINS OPTION WITH TOP ACCESS DOOR AND BUMPER, CE1 860468003 Cover Assembly 12 66U1536139 Screw, Cap Hex Head, 5/1618 x 1.00 Inch Long, SST 43 340066312 Washer, Split Lock, 5/16, SST 54 340066212 Washer, Plain, 5/16, SST 55 420036300 Gasket, Cover, Neoprene, Adhesive Backed 26 420036301 Gasket, Cover, Neoprene, Adhesive Backed 47 790167408 Door Assembly, Access Includes: 18 440035200 Hinge, Access Door, SST 29 340092813 Rivet, Blind, 0.187 Diameter, Grip Range: 0.126 0.250, SST 12

10 681254000 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 66U1681112 Screw, Retaining, #2 Phillips, SST 213 66U153213 Washer, Plain, Type A, 1/4, SST 614 340605303 Washer, Mylar, 0.250 ID x 1.00 OD 215 621130200 Decal, Warning Ether 116 340122600 Washer, Retaining, Nylon, Black 217 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 118 681348300 Plate, Bumper 119 580440200 Bumper, Black 120 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 221 340121903 Spacer, SST 1022 340114201 Receptacle, #12, Saddle Type, SST 223 340092801 Rivet, Blind, 0.125 Diameter, Grip Range: 0.063 0.125, SST 424 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 1225 580443300 Bumper, Neoprene, Black 226 340058811 Washer, Plain, 1/4 SAE, Zinc 827 66CH1117259 Trim, Flexible, 16.50 Inches Long, White 228 681218600 Cover, Battery See NOTE 129 420048601 Gasket, Access Panel, Neoprene, Adhesive Backed 130 AU11JR171 Washer, Split Lock, 1/4, SST 1431 681557500 Bracket, Guard 132 340605107 Rivnut, 1/420 10

13.b SKINS OPTION WITH TOP ACCESS DOOR, BUMPER AND REAR COVER, CE (INCLUDES ALL OF OPTION 13.a AND ITEMS BELOW)

13 66U153213 Washer, Plain, Type A, 1/4, SST 1024 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 1033 681253600 Cover, Rear See NOTE 1


38T-345PL Rev C

13.c SKINS OPTION WITH TOP ACCESS DOOR AND BUMPER

1

5

6

7

10

89

11

13

1820

21

19

22

234

14

1617

242526

15

12

23

234

9

18

6

6

2019

5

43

770132500

39 T-345PL Rev C

13.c SKINS OPTION WITH TOP ACCESS DOOR AND BUMPER (Continued)Item Part Number Description Qty

1 860468000 Cover Assembly 12 66U1536139 Screw, Cap Hex Head, 5/1618 x 1.00 Inch Long, SST 43 340066312 Washer, Split Lock, 5/16, SST 54 340066212 Washer, Plain, 5/16, SST 55 420036300 Gasket, Cover, Neoprene, Adhesive Backed 26 420036301 Gasket, Cover, Neoprene, Adhesive Backed 47 790167405 Door Assembly, Access Includes: 18 440035200 Hinge, Access Door, SST 29 340092813 Rivet, Blind, 0.187 Diameter, Grip Range: 0.126 0.250, SST 12

10 681211002 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 440040100 Latch, Door Spring Loaded 113 621130200 Decal, Warning Ether 114 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 115 681348300 Plate, 0.125 Thick Aluminum 116 580440200 Bumper, Black 117 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 218 66U153213 Washer, Plain, Type A, 1/4, SST 619 340121903 Spacer, SST 1020 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 1221 580443300 Bumper, Neoprene, Black 222 340058811 Washer, Plain, 1/4 SAE, Zinc 823 66CH1117259 Trim, Flexible, 16.50 Inches Long, White 224 681218600 Cover, Battery See NOTE 125 420048601 Gasket, Access Panel, Neoprene, Adhesive Backed 126 AU11JR171 Washer, Split Lock, 1/4, SST 4


40T-345PL Rev C

13.d SKINS OPTION WITH TOP ACCESS DOOR, BUMPER AND DOCUMENT HOLDER

1

5

6

7

10

89

11

13

21

2425

23

26

234

14

2022

282930

19

12

27

17

18

1516

6

23

2421

5

6

234

6

34

9

770132503

41 T-345PL Rev C

13.d SKINS OPTION WITH TOP ACCESS DOOR, BUMPER AND DOCUMENT HOLDER (Continued)Item Part Number Description Qty


10 681211003 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 440040100 Latch, Door Spring Loaded 113 621130200 Decal, Warning Ether 114 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 115 580438900 Pocket, 69NT Placard 116 66U13882 Wire Tie, Self locking 117 AU53VA061 Washer, Gasket, 0.125 Diameter Rivet 318 340610700 Rivet, Blind, 0.125 Diameter, Grip Range: 0.188 0.250, SST 319 681348300 Plate, 0.125 Thick Aluminum 120 580440200 Bumper, Black 121 66U153213 Washer, Plain, Type A, 1/4, SST 622 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 223 340121903 Spacer, SST 1024 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 1225 580443300 Bumper, Neoprene, Black 226 340058811 Washer, Plain, 1/4 SAE, Zinc 827 66CH1117259 Trim, Flexible, 16.50 Inches Long, White 228 681218600 Cover, Battery See NOTE 129 420048601 Gasket, Access Panel, Neoprene, Adhesive Backed 130 AU11JR171 Washer, Split Lock, 1/4, SST 4


42T-345PL Rev C

13.e SKINS OPTION WITH TOP ACCESS DOOR

1

5

6

7

10

89

11

13

12

17234

15

181920

14

16

5

6

234

34

9

6

43 T-345PL Rev C

13.e SKINS OPTION WITH TOP ACCESS DOOR (Continued)Item Part Number Description Qty


10 681211002 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 440040100 Latch, Door Spring Loaded 113 621130200 Decal, Warning Ether 114 66U153213 Washer, Plain, Type A, 1/4, SST 415 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 116 66CH1117259 Trim, Flexible, 16.50 Inches Long, White 217 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 418 681218600 Cover, Battery See NOTE 119 420048601 Gasket, Access Panel, Neoprene, Adhesive Backed 120 AU11JR171 Washer, Split Lock, 1/4, SST 4


44T-345PL Rev C

13.f SKINS OPTION

1

5

6

7

10

8

9

11

13

12

19

234

1617 1518

234

5

6

6

34

9

14

770132501

45 T-345PL Rev C

13.f SKINS OPTION (Continued)Item Part Number Description Qty


10 681211002 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 440040100 Latch, Door Spring Loaded 113 621130200 Decal, Warning Ether 114 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 115 681348300 Plate, 0.125 Thick Aluminum 116 580440200 Bumper, Black 117 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 218 66U153213 Washer, Plain, Type A, 1/4, SST 219 340121903 Spacer, SST 2


46T-345PL Rev C

13.g SKINS OPTION WITH BUMPER (TIR)

1

5

6

7

10

89

11

15

13

14

12

2223

24

25

16

23

1920

18

4

21

5

23

23

9

234

6

24

16

23

17

770132504

47 T-345PL Rev C

13.g SKINS OPTION WITH BUMPER (TIR) (Continued)Item Part Number Description Qty

1 860468004 Cover Assembly 12 340066312 Washer, Split Lock, 5/16, SST 53 340066212 Washer, Plain, 5/16, SST 54 340615401 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, TIR 25 420036300 Gasket, Cover, Neoprene, Adhesive Backed 26 420036301 Gasket, Cover, Neoprene, Adhesive Backed 47 790167406 Door Assembly, Access Includes: 18 440035200 Hinge, Access Door, SST 29 340092813 Rivet, Blind, 0.187 Diameter, Grip Range: 0.126 0.250, SST 12

10 681211004 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 440040100 Latch, Door Spring Loaded 113 340615402 Screw, Cap Hex Head, 5/1618 x 0.75 Inch Long, TIR 114 340605140 Rivnut, 5/1618 115 621130200 Decal, Warning Ether 116 66U1536139 Screw, Cap Hex Head, 5/1618 x 1.00 Inch Long, SST 217 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 118 681348300 Plate, 0.125 Thick Aluminum 119 580440200 Bumper, Black 120 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 221 66U153213 Washer, Plain, Type A, 1/4, SST 222 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 823 580443300 Bumper, Neoprene, Black 224 340121903 Spacer, SST 1025 340058811 Washer, Plain, 1/4 SAE, Zinc 8


48T-345PL Rev C

13.h SKINS OPTION WITH ACCESS HOLES, BUMPER, RIVNUTS

1

6

8, 9

2, 3, 4

17

12

1514

21

26

5

13, 18, 19

See Detail A

Detail A

3, 4, 16

2, 3, 4

7, 9, 10, 11

13

6

20, 23, 24, 25

5

27

21, 22

770143002

49 T-345PL Rev C

13.h SKINS OPTION WITH ACCESS HOLES, BUMPER, RIVNUTS (Continued)Item Part Number Description Qty


10 681254000 Door, Access 111 66U12552124 Gasket, Access Door, Neoprene, Adhesive Backed 212 66U1681112 Screw, Retaining, #2 Phillips, SST 213 66U153213 Washer, Plain, Type A, 1/4, SST 614 340605303 Washer, Mylar, 0.250 ID x 1.00 OD 215 340122600 Washer, Retaining, Nylon, Black 216 66U1536138 Screw, Cap Hex Head, 5/1618 x 1.50 Inches Long, SST 117 681348300 Plate, Bumper 118 580440200 Bumper, Black 119 340065508 Screw, Cap Hex Head, 1/420 x 1.00 Inch Long, SST 220 580083623 Spacer, SST 1021 340114201 Receptacle, #12, Saddle Type, SST 222 340092801 Rivet, Blind, 0.125 Diameter, Grip Range: 0.063 0.125, SST 423 66U1536125 Screw, Cap Hex Head, 1/420 x 0.75 Inch Long, SST 1224 580443300 Bumper, Neoprene, Black 225 340058811 Washer, Plain, 1/4 SAE, Zinc 826 66CH1117259 Trim, Flexible, 16.50 Inches Long, White 227 340605107 Rivnut, 1/420 10

50T-345PL Rev C

14 RECEPTACLE BOX ASSEMBLY14.a,14.b,14.c RECEPTACLES

12

3

7

12

6

151617

8

41314

5

9

1819

1011

20

22

23

21

51 T-345PL Rev C

14.a,14.b,14.c RECEPTACLES (Continued)RECEPTACLES COMMON PARTS FOR OPTIONS 14.a,14.b,14.cItem Part Number Description Qty

1 860427300 Cover, Receptacle Box, Painted 12 420034001 Gasket, Cover 13 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 34 AU11JR171 Washer, Lock, 1/4, SST 35 66U153217 Washer, Plain, Type A, 1/4, SST 36 620294801 Label, Danger High Voltage 17 66U1784211 Circuit Breaker, 480 Volt 18 66U213911 Boot, Protective Includes: (6) #632 x 1/2 Inch SST Screws 19 66CH110924 Boot, Frame, Painted 1

10 66U178426 Nut, Hex, Circuit Breaker, #1032, Brass 611 66U178427 Washer, Flat, Circuit Breaker #1032, Brass 1212 66U184725 Connector, Watertight, 90 Degree, 1 Inch Hub 113 66U112513 ORing, Sealing, Zinc 114 340613602 Nut, Lock, Nylon, 1.00 Inch NPT 115 66U153716 Screw, Hex Head Slotted, #1024 x 0.75 Inch Long, SST 416 66U153313 Washer, Lock, #10, SST 417 66U153218 Washer, Plain, Type A, #10, SST 418 340037241 Washer, Lock, External Tooth, 1/4, SST 319 340066711 Nut, Self Locking, 1/420, SST 220 69NT419822 Strap Assembly, Ground, Copper 1

14.a RECEPTACLE (910030102) (INCLUDES COMMON PARTS AND ITEMS BELOW)21 621002100 Label, Line Voltage 122 860427201 Receptacle Box Assembly, Painted 123 220167900 Receptacle, 32 Amp 1

14.b RECEPTACLE (910030104) (INCLUDES COMMON PARTS AND ITEMS BELOW)22 860427203 Receptacle Box Assembly, Painted 123 220193800 Receptacle, 32 Amp 1

14.c RECEPTACLE (910030105) (INCLUDES COMMON PARTS AND ITEMS BELOW)21 621002100 Label, Line Voltage 122 860427201 Receptacle Box Assembly, Painted 123 220167902 Receptacle, 32 Amp 1


52T-345PL Rev C

14.d RECEPTACLE WITH TIME DELAY (910034000)

18

12

5

27

10

24

4

282930

192120

9

3

2526

6

7

8

1112

22

16

1314

23

15

17

616

6

16

76

53 T-345PL Rev C

14.d RECEPTACLE WITH TIME DELAY (910034000) (Continued)Item Part Number Description Qty

1 860448500 Cover, Receptacle Box, Painted 12 420055000 Gasket, Cover 13 620267001 Label, OFF 0 14 620395704 Label, High Voltage Symbol 15 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 36 66U153217 Washer, Plain, Type A, 1/4, SST 107 AU11JR171 Washer, Lock, 1/4, SST 58 621101400 Label, Power Delay 19 620267000 Label, ON 1 1

10 66U1784211 Circuit Breaker, 480 Volt 111 66U213911 Boot, Protective, Circuit Breaker, With Hardware 112 66CH110924 Boot, Frame, Painted 113 66U178426 Nut, Hex, Circuit Breaker, #1032, Brass 1214 66U178427 Washer, Flat, Circuit Breaker #1032, Brass 1215 621002100 Label, Line Voltage 116 340066711 Nut, Self Locking, 1/420, SST 917 681417901 Plate, Mounting, Contactor 118 860448400 Receptacle Box Assembly, Painted 119 100043300 Contactor, 30 Amp 120 340625300 Screw, Socket Head, #832 x 0.50 Inch Long, SST 221 100046100 Relay, Power, Time Delay 122 340037241 Washer, Lock, External Tooth, 1/4, SST 223 69NT419822 Strap Assembly, Ground, Copper 124 66U184725 Connector, Watertight, 90 Degree, 1 Inch Hub 125 66U112513 ORing, Sealing, Zinc 126 340613602 Nut, Lock, Nylon, 1.00 Inch NPT 127 220167900 Receptacle, 32 Amp 128 66U153716 Screw, Hex Head Slotted, #1024 x 0.75 Inch Long, SST 429 66U153313 Washer, Lock, #10, SST 430 66U153218 Washer, Plain, Type A, #10, SST 4

54T-345PL Rev C

14.e RECEPTACLE BOX ASSEMBLY

1, 2

3, 4, 5

8, 9, 10, 11, 12

6

18, 19, 20, 26

13, 14, 24

15, 16, 17

7

9100408

25

21, 22

23

55 T-345PL Rev C

14.e RECEPTACLES COMMON PARTS FOR OPTIONS 14.f,14.g,14.h, 14.i, 14.j (Continued)Item Part Number Description Qty

1 860427300 Cover, Receptacle Box, Painted 12 420034001 Gasket, Cover 13 66U1536125 Screw, Hex Head, 1/420 x 0.75 Inch Long, SST 34 AU11JR171 Washer, Lock, 1/4, SST 35 66U153217 Washer, Plain, Type A, 1/4, SST 36 620294801 Label, Danger High Voltage 17 621002100 Label, Line Voltage 18 66U1784211 Circuit Breaker, 480 Volt 19 66U213911 Boot, Protective Includes: (6) #632 x 1/2 Inch SST Screws 1

10 66CH110924 Boot, Frame, Painted 111 66U178426 Nut, Hex, Circuit Breaker, #1032, Brass 612 66U178427 Washer, Flat, Circuit Breaker #1032, Brass 1213 66U112513 ORing, Sealing, Zinc 114 340613602 Nut, Lock, Nylon, 1.00 Inch NPT 115 340037241 Washer, Lock, External Tooth, 1/4, SST 316 340066711 Nut, Self Locking, 1/420, SST 217 69NT419822 Strap Assembly, Ground, Copper 118 66U153716 Screw, Hex Head Slotted, #1024 x 0.75 Inch Long, SST 419 66U153313 Washer, Lock, #10, SST 420 66U153218 Washer, Plain, Type A, #10, SST 421 340079509 Nut, Self Lock, 1032 122 340037239 Washer, Lock, #10 Ext Tooth 1

14.f RECEPTACLE (910040800) (INCLUDES COMMON PARTS AND ITEMS BELOW)23 860427201 Box Assembly 124 66U184725 Connector 90 Degree 125 220176401 Cable Assembly 126 220167900 Receptacle 1

14.g RECEPTACLE (910040801) (INCLUDES COMMON PARTS AND ITEMS BELOW)23 860427201 Box Assembly 124 66U184725 Connector 90 Degree 125 220176401 Cable Assembly 126 220167902 Receptacle 1

14.h RECEPTACLE (910040802) (INCLUDES COMMON PARTS AND ITEMS BELOW)23 860427201 Box Assembly 124 66U184727 Connector 90 Degree 125 220422300 Cable Assembly 126 220167900 Receptacle 1

14.i RECEPTACLE (910040803) (INCLUDES COMMON PARTS AND ITEMS BELOW)23 860427204 Box Assembly 124 66U184727 Connector 90 Degree 125 220422300 Cable Assembly 126 220167902 Receptacle 1

14.j RECEPTACLE (910040804) (INCLUDES COMMON PARTS AND ITEMS BELOW)23 860427201 Box Assembly 124 66U184724 Connector 90 Degree 125 220422301 Cable Assembly 126 220167900 Receptacle 1

56T-345PL Rev C

15 WIRE HARNESS

2

89

10

111213

18

1

19202122

23

2425

28

3

1

1

3

7

456

14

151617

2627

29303132

LOP

EG

ESS

FS

BC

FH

AR

57 T-345PL Rev C

15 WIRE HARNESS (Continued)Item Part Number Description Qty

15.a STANDARD WIRE HARNESS220413902 Wire Harness, Complete Includes:220413905 Wire Harness, 2 Speed, Complete Includes:220413906 Wire Harness, 2 Speed, NonSelectable, Complete Includes:

1 580084834 Tubing, Split, Corrugated, 1/2 Inch ID x 25 Feet Long 12 66U13882 Wire Tie, SelfLocking, 7.00 Inches, Black 573 580085816 Tubing, Split, Corrugated, 1/4 Inch ID x 25 Feet Long 1

LOP Low Oil Pressure Connector (LOP) Includes:4 225007802 Block 15 220175601 Terminal 26 225007851B Seal, Cable 17 225007801A Secondary Lock 1

EG Electronic Governor Module (EG) Includes:8 225009861 Block 19 225009861C Plug 1

10 225009861A Terminal 11ESS Engine Speed Sensor (ESS) Includes:11 225009850 Block 112 225009850A Terminal 313 225009850E Seal, Cable 314 225009850D Secondary Lock 1FS Fuel Solenoid (FS) Includes:15 225009862 Block 116 225009862B Cable Seal 217 225009862C Terminal 218 580090615 Tubing, Split, Corrugated, 3/4 Inch ID x 25 Feet Long 1BC Battery Charger (BC) Connector Includes:19 225007839 Block 120 225007839A Secondary Lock 121 220175600 Terminal 222 225007852C Cable Seal 223 220161320 Contact, Socket, #14 1FH Fuel Heater (FH) Terminal Includes:24 225007802 Block 125 225007801A Secondary Lock 126 220175602 Terminal 227 225007851C Cable Seal 2

15.b WIRE HARNESS WITH AUTORESTART (INCLUDES ALL OF OPTION 15.a AND ITEMS BELOW)220413900 Wire Harness, Complete Includes:220413903 Wire Harness, 2 Speed, Complete Includes:

AR Auto Restart (AR) Module Includes:28 220161325 Block 129 220161313 Terminal 430 220161320 Terminal 531 220161329 Secondary Lock 132 220166008 Seal 3

15.c WIRE HARNESS WITH AUTORESTART AND TIME DELAY (INCLUDES ALL OF OPTION 15.bAND ITEMS BELOW)220413901 Wire Harness, Complete Includes:220413904 Wire Harness, 2 Speed, Complete Includes:

58T-345PL Rev C

16 RETROFIT KITSItem Part Number Description Qty

16.a RG T4I 2 Speed Standard1 740028800 Retrofit Kit RG T4I 2 Speed Standard Includes 12 340065810 Screw, Machine Hex Head #1032 X 11/4 13 620266902 Label, Ih/Ign/2Spd Switch 14 66U13882 Wire Tie 1/1613/4 205 100047500 Timer Time Delay, 2Hr 16 66CH1100289 Label, Dt 17 100112915 Switch,Toggle 1 Pole 0ff/On 18 220418103 Wire Harness 19 621144801 Label, Start/Stop 2Spd,A/R 1

10 621144200 Label,Schematic 69Rg T4I Std,2 Spd 111 69GC153542 Bracket 112 66U153218 Washer, Plain 10 Type A 213 340066509 Nut,Hex 1032 114 66U153313 Washer,Lock 10 Spring 1

16.b RG T4I 2 Speed Auto Restart1 740029000 Retrofit Kit T4I RG 2 Speed Auto Restart Includes2 340065810 Screw, Machine Hex Head 1032 X 11/4 13 620297305 Label, ENGINE START, IGNITION, 2SPEED 14 66U13882 Wire Tie 1/1613/4 205 100047500 Timer Time Delay, 2 Hour 16 66CH1100289 Label Dt 17 100112915 Switch,Toggle 1 Pole 0ff/On 18 220418102 Wire Harness 19 621144800 Label, Start/Stop 2Spd,Std 1

10 621144300 Label,Schematic 69Rg,T4I,A/R,2 Spd 111 69GC153542 Bracket 112 66U153218 Washer,Plain 10 Type A 113 340066509 Nut,Hex 1032 114 66U153313 Washer,Lock 10 Spring 1

59 T-345PL Rev C

16 RETROFIT KITS (Continued)Item Part Number Description Qty

16.c RG T4I 2 Speed Auto With Fuel Warmer1 740029900 Retrofit kit RG T4I 2 Speed W/ Fuel Warmer 12 340065810 Screw,Mach Hexhead #1032 X 11/4 13 620266902 Label, Ih/Ign/2Spd Switch 14 580007902 StaStrap 01.75 Dia Cable 205 100047500 Timer Time Delay, 2Hr 16 66CH1100289 Label, Dt 17 100112915 Switch,Toggle 1 Pole 0FF/On 18 220418103 Wire Harness 69Rg T4I,2 Speed 19 621144801 Label, Start/Stop 2 Speed 1

10 621144200 Label,Schematic 69Rg T4I ,2 Speed 111 69GC153542 Bracket 112 66U153218 Washer,Plain #10 Type A 213 340066509 Nut,Hex #1032 114 66U153313 Washer,Lock #10 Spring 115 440004525 Clamp,Hose Worm Type 416 66U153213 Washer,Plain 1/4 N Type A 417 AU11JR171 Washer,Lock 1/4 Spring 418 66U1536125 Screw,Cap Hex Head 1/420 X 0.75 419 66U182921 Cap,Insulating 220 300034404 Fuel Warmer Diesel 121 440045900 Clamp,Tube 1.69 Dia Cushion 122 580484000 Hose,Formed Fuel Warmer 123 580483900 Hose,Formed Fuel Warmer 124 681589800 Bracket 69Rg Fuel Warmer 125 440004502 Clamp,Hose .691.25 Worm Type 426 580065823 Hose,Fuel 5/16 ID X 6 inch Long 127 580084924 Tube,Slit 5/8 Id,5.00 inches Long 128 580065824 Hose,Fuel 5/16 Id X 21 Long 129 580084918 Tube,Slit 5/8 ID X8.50 Long 130 580085024 Tube,Slit 1 Inch Od X 8 Inch Long 131 580085025 Tube,Slit 1 Inch Od X 9.5Inch Long 132 580096900 Wire Tie 1

60T-345PL Rev C

16 RETROFIT KITS (Continued)Item Part Number Description Qty

16.d RG T4I 2 Speed Auto With Fuel Warmer And Auto Restart1 740030100 Retrofit Kit RG T4I 2 Speed W/ Fuel Warmer And Auto Restart Includes 12 340065810 Screw,Mach Hex Head 1032 X 11/4 13 620297305 Label, Eng Strt, Ign, 2 Spd 14 580007902 StaStrap 01.75 Dia Cable 205 100047500 Timer Time Delay, 2Hr 16 66CH1100289 Label, Dt 17 100112915 Switch,Toggle 1 Pole 0FF/On 18 220418102 Wire Harness 69Rg T4I,A/R,2 Speed 19 621144800 Label, Start/Stop 2 Speed 1

10 621144300 Label,Schematic 69Rg,T4I,A/R,2 Speed 111 69GC153542 Bracket 112 66U153218 Washer,Plain #10 Type A 213 340066509 Nut,Hex #1032 114 66U153313 Washer,Lock #10 Spring 115 440004525 Clamp,Hose 416 66U153213 Washer,Plain 1/4 N Type A 417 AU11JR171 Washer,Lock 1/4 Spring 418 66U1536125 Screw,Cap Hex Head 1/420 X 0.75 419 66U182921 Cap, Insulating 220 300034404 Fuel Warmer Diesel 121 440045900 Clamp,Tube 1.69 Dia Cushion 122 580484000 Hose,Formed Fuel Warmer 123 580483900 Hose,Formed Fuel Warmer 124 681589800 Bracket 69 Rg Fuel Warmer 125 440004502 Clamp,Hose 426 580065823 Hose,Fuel 5/16 ID X 6 inch Long 127 580084924 Tube,Slit 5/8 Id,5.00 inches Long 128 580065824 Hose,Fuel 5/16 Id X 21 Long 129 580084918 Tube,Slit 5/8 ID X8.50 Long 130 580085024 Tube,Slit 1 Inch Od X 8 Inch Long 131 580085025 Tube,Slit 1 Inch Od X 9.5Inch Long 132 580096900 Wire Tie 1

PART NUMBER INDEX

Index1 T345PL Rev C

PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO

0020008300 7

045001200 7

1100015802 5

100017112 19, 22, 24

100017113 19, 22, 24

100028602 22

100028603 19

100028618 24

100032800 19, 22, 25

100036500 19, 22, 24

100036510 19, 22, 25

100037501 23, 26

100043300 53

100044800 18, 21, 24

100046100 53

100046900 19, 25

100047500 20, 25, 5859, 60

100112901 25

100112913 19

100112914 20, 24

100112915 20, 58, 5960

100112918 21

100112919 19, 24

120009703 18, 21, 24

120009804 5

120047703 22

120059200 5

120109803 13, 15

120109805 15

120109807 15

120109808 15

2220004900 21

220051801 21

220051901 21

220053801 24

220053801SV 19, 22

220103054 19, 22, 25

220157606 31

220161313 57

220161320 57

220161325 57

220161329 57

220163345 31

220163346 31

220163347 31

220166008 57

220167900 51, 53, 55

220167902 51, 55

220175600 57

220175601 57

220175602 57

220176401 29, 55

220179002 24

220193800 51

220220006 19, 22, 25

220220500 35

220413900 57

220413901 57

220413902 57

220413903 57

220413904 57

220413905 57

220413906 24, 57

220418102 58, 60

220418103 58, 59

220422300 55

220422301 55

225007801A 57

225007802 57

225007839 57

225007839A 57

225007851B 57

225007851C 57

225007852C 57

225009850 57

225009850A 57

225009850D 57

225009850E 57

225009861 57

225009861A 57

225009861C 57

225009862 57

225009862B 57

225009862C 57

225020600 7

260012801 5

3300032800 17

300034404 15, 59, 60

300035804 31

300037302 14, 15

300039700 11

300042402 33

300042605 17

300042625 17

300042700 33

300043501 33

300046004 27

300047303 16

300047320 16

300110413 13

340030408 7

340037239 25, 55

340037241 22, 25, 2951, 53, 55

340037244 31

340058811 37, 39, 4147, 49

PART NUMBER INDEX

Index2T345PL Rev C


340065504 5, 7, 29

340065506 7

340065508 11, 13, 3739, 41, 4547, 49

340065810 58, 59, 60

340066211 5

340066212 7, 29, 3137, 39, 4143, 45, 4749

340066311 13

340066312 11, 13, 3739, 41, 4345, 47, 49

340066509 25, 58, 5960

340066608 19, 22, 25

340066705 18, 21, 25

340066707 19, 22, 25

340066711 11, 16, 1719, 22, 2551, 53, 55

340066712 9, 13, 2931

340066713 5, 9

340066715 5

340079210 13

340079509 19, 25, 55

340079517 5

340080418 5

340080704 5

340080708 27

340080710 5

340080712 5

340082913 5, 27

340082915 5

340083324 5

340089008 5

340089009 5

340092801 37, 49

340092803 19, 22, 25

340092813 37, 39, 4143, 45, 4749

340093213 33

340094506 5

340096400 33

340114201 37, 49

340114506 5

340114608 5, 33

340114610 11

340114612 11, 29

340115108 5, 31, 33

340115110 11

340115112 11, 29

340115315 5, 31, 33

340115382 5

340115425 11

340115525 11, 29

340121903 37, 39, 4145, 47

340122600 37. 49

340601412 27

340605107 37, 39, 4145, 47, 49

340605140 47

340605303 37, 49

340606001 5

340610700 41

340613602 29, 51, 5355

340614902 9

340614903 9

340615401 47

340615402 47

340617008 9

340620000 9

340620100 9

340620500 9

340620700 9

340621212 13

340622900 9

340624702 31

340625300 53

340627800 7

4400004305 5

400006701 5

400010701 5

400011701 11

400021300 13

400042001 13

400046900 13

400051200 17

400056600 5

400069700 13

400070800 14, 15

400115600 13

400117652 17

420024314 21

420026409 11

420034001 51, 55

420034100 19, 22, 25

420034800 7, 27

420036300 37, 39, 4143, 45, 4749

420036301 37, 39, 4143, 45, 4749

420048100 22

420048601 37, 39, 4143

420055000 53

420113300 13

425001000 7

440004502 15, 59, 60

440004525 13, 59, 60

440004613 14, 15

440004614 15

PART NUMBER INDEX

Index3 T345PL Rev C


440009409 19, 22, 25

440010252 11, 13, 29

440010254 11, 13, 29

440010256 29

440010259 29

440010261 11

440031700 13

440035200 37, 39, 4143, 45, 4749

440036202 9

440036203 9

440038800 11

440040100 39, 41, 4345, 47

440040200 9

440044701 16

440045400 17

440045900 15, 59, 60

480030900 9

480035400 9

480039200 7

480044900 13

5506033003 5

520085018 29

540008500 7

540057603 7

545003900 7

545008200 7

545008300 7

545008400 7

580002401 9

580007902 13, 25, 5960

580065800 13, 14, 15

580065823 59, 60

580065824 59, 60

580065900 13

580083623 49

580084800 11, 13, 31

580084834 57

580084900 14, 15

580084918 59, 60

580084924 59, 60

580085000 15, 29

580085024 59, 60

580085025 59, 60

580085800 13

580085816 57

580090615 57

580096900 15, 31, 5960

580109700 35

580418404 11

580426700 11

580426800 11

580431600 11, 19

580438900 41

580440200 37, 39, 4145, 47, 49

580443300 37, 39, 4147, 49

580450300 31

580476500 11

580476600 16

580483600 17

580483900 15, 59, 60

580484000 15, 59, 60

6620214600 21, 34

620218101 35

620266901 19

620266902 20, 58, 59

620266903 25

620267000 53

620267001 53

620271707 35

620271708 35

620278500 34

620289500 34

620289600 35

620289700 34

620289800 35

620289902 35

620289903 35

620293700 34

620294801 51, 55

620297200 34

620297304 22

620297305 23, 26, 5860

620388209 34

620395704 19, 22, 2553

621002100 51, 53, 55

621038701 22

621039101 35

621039500 34

621053002 22

621053025 19, 25

621057100 34

621057200 35

621101400 53

621130200 35, 37, 3941, 43, 4547

621144200 58, 59

621144300 58, 60

621144500 35

621144800 58, 60

621144801 34, 58, 59

621158300 25

66CH11002132 19, 22, 25

66CH1100238 19, 22, 25

66CH110025 19, 22, 25

66CH1100289 20, 25, 5859, 60

PART NUMBER INDEX

Index4T345PL Rev C


66CH110924 51, 53, 55

66CH1117259 37, 39, 4143, 49

66CH1123100 5

66U112513 29, 51, 5355

66U12552124 37, 39, 4143, 45, 4749

66U12823 19, 21, 24

66U128233 5

66U1366221 19, 22, 25

66U13882 11, 19, 2229, 31, 4157, 58

66U1532111 5

66U153212 19, 22, 25

66U153213 7, 16, 1718, 22, 2527, 31, 3739, 41, 4345, 47, 4959, 60

66U153214 9, 11, 13

66U153215 5, 33

66U153217 11, 29, 5153, 55

66U153218 19, 25, 5153, 55, 5859, 60

66U153219 5

66U153313 19, 22, 2551, 53, 5558, 59, 60

66U153314 19, 22, 25

66U153318 5, 9

66U153319 5

66U1536114 11

66U1536125 11, 16, 1719, 22, 2529, 31, 3739, 41, 4347, 49, 5153. 55, 5960

66U1536136 5

66U1536138 13, 37, 3941, 43, 4547, 49

66U1536139 11, 37, 3941, 4345, 47, 49

66U1536147 29

66U153616 11

66U153716 51, 53, 55

66U1665115 18, 21, 25

66U1681112 37, 49

66U1784211 51, 53, 55

66U178426 51, 53, 55

66U178427 51, 53, 55

66U182921 59, 60

66U184724 55

66U184725 29, 51, 5355

66U184727 55

66U18772 19, 25

66U1959213 19, 22, 25

66U19752 19, 21, 25

66U213911 51, 53, 55

681211002 39, 43, 45

681211003 41

681211004 47

681213200 27

681216600 5

681217400 5

681218600 37, 39, 4143

681253600 37

681254000 37, 49

681283800 33

681297300 19, 25

681299601 9

681299700 9

681299800 9

681299801 9

681348300 37, 49

681394600 31

681417901 53

681469801 7

681469901 7

681557500 37

681589800 15, 59, 60

69GC153212 13

69GC153542 59

69GC151602 9

69GC153542 20, 21, 2558, 60

69GC153812 19, 22, 25

69GS415821 18, 23, 2526

69GS41702 35

69NT3526921 11, 29

69NT419822 19, 22, 2551, 53, 55

7730017501 5

730019800 5

730030500 5

740028800 58

740029000 58

740029900 59

740030100 60

765011000 7

790167405 39, 41, 4345

790167406 47

790167408 37, 49

790190907 35

8810405400 11

810410000 13

860416504 19

860416505 22

860416508 20

PART NUMBER INDEX

Index5 T345PL Rev C


860416509 23, 26

860416510 24

860418200 5

860423105 22

860423106 22

860423107 19

860423108 26

860423109 23

860423110 20, 24

860427201 51, 55

860427203 51

860427204 55

860427300 51, 55

860428801 11

860447000 11

860448400 53

860448500 53

860467400 5

860467500 11

860467600 5

860467700 31

860468000 39, 41

860468001 45

860468002 43

860468003 49

860468004 47

860475200 27

9910039800 22

910039801 22

910039802 19

910039803 23

910039804 26

910039805 20

910040707 24

AAA06BZ300 5

AT39QA132 19, 22, 25

AU11JR171 5, 7, 1119, 22, 2527, 29, 3137, 39, 4143, 51, 5355, 59, 60

AU11JR241 5, 27, 33

AU53VA061 41

KKA69JM824 11

KA69JM840 16, 17

KK71EW223 18, 21, 25

KK71GW007 19, 22, 25

2010 Carrier Corporation Printed in U. S. A. 03/14

Carrier Transicold Division,Carrier CorporationContainer Products GroupP.O. Box 4805Syracuse, N.Y. 13221 U.S A

www.carrier.transicold.comA member of the United Technologies Corporation family. Stock symbol UTX

INTRODUCTIONMODEL AND PRODUCT IDENTIFICATION (PID) NUMBERSORDERING INSTRUCTIONSGENERAL NOTESPAINTED PARTS COLOR SYSTEMMODEL CHART1 RG GENSET CONFIGURATION2 UNIDRIVE3 UNIT MOUNTING4 COOLANT SYSTEM5 FUEL SYSTEM6 AIR FILTERS7 CONTROL BOXES8 SOLID STATE BATTERY CHARGER9 VOLTAGE10 BATTERIES11 EXHAUST SYSTEM12 LABELS13 SKINS OPTION14 RECEPTACLE BOX ASSEMBLY15 WIRE HARNESS16 RETROFIT KITSPART NUMBER INDEX

carrier transicold 69rg15 130w 01

Documents

model number

service replacement

detailed parts identification

detailed replacement

number description

basic number

applicable parts list

partsidentification