carrier/carlyle 06d single voltage three phase … · 5 9 pin terminal plate (208-230/460) 460 volt...

16
1 HEAD 1 2 4 3 1 2 4 3 1 2 4 3 OPTIONAL OVERLOAD L2 CONTROL CIRCUIT L1 L3 (Customer wiring shown dotted) Three Phase Across-the-Line Start Internal thermostat 06D Three Phase CARRIER/CARLYLE 06D SINGLE VOLTAGE THREE PHASE COMPRESSORS WITH INTERNAL WINDING THERMOSTAT

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1

HEAD

1

2

4 3

1

2

4 3

1

2

4 3

OPTIONALOVERLOAD

L2

CONTROL CIRCUIT

L1

L3

(Customer wiring shown dotted)

Three Phase Across-the-Line StartInternal thermostat

06DThreePhase

CARRIER/CARLYLE 06D SINGLE VOLTAGETHREE PHASE COMPRESSORS WITH

INTERNAL WINDING THERMOSTAT

2

L2

L1

L3

Carrier/Carlyle 06DThree Phase Part Winding Start

Two Contactors

1

2

37

8

9

1

2

4 3

1

2

4 3

1

2

4 3

1

2

4 3

1

2

4 3

1

2

4 3

L1

L3

L2

ExternalThermostat

CO

NTR

OL

CIR

CU

IT3 Phase Pow

er - Contactor # 1

3 Phase Power - C

ontactor # 2

CARRIER/CARLYLE 06D SINGLE VOLTAGETHREE PHASE COMPRESSORS WITH PART

WINDING START AND NO INTERNAL WINDINGTHERMOSTAT

(Custom

er wiring show

n dotted)

3

With 208-230/460V300 Series Models, the

460V cannot be wired forP/W start. Use distinct

460V 600 Series Modelsfor any 460V P/W

applications.

WARNING

HEAD

T1

T2

T3

T7

T8

T9

T1

T2

T3

T7

T8

T9

T4

T5

T6

T1

T2

T3

T7

T8

T9

T4

T5

T6

T1

T2

T3

T7

T8

T9

T1

T2

T3

T7

T8

T9

T4

T5

T6

HEAD

HEADHEAD

HEAD

6 - Pin Terminal Plate3 - Lead X/L Start

6 - Pin Terminal Plate6 - Lead P/W Start

9 - Pin Terminal Plate(208-230/460V 300 Series Models

208-230 X/L Start

9 - Pin Terminal Plate(208-230/460V 300 Series Models

208-230 P/W Start Only

9 - Pin Terminal Plate(208-230/460V 300 Series Models

460V X/L Start

9 - Pin Terminal Plate460V 600 Series Models

460V P/W Start

ACROSS - THE - LINE START(X/L)

PART - WINDING START(P/W)

JUMPER(2 HOLE)

JUMPER(2 HOLE)

JUMPER(2 HOLE)

JUMPER(3 HOLE)

L3L2L1

L3L2L1

L3L2L1

L3L2L1

L3L2L1

L7L8

L9

L7L8

L9

CARRIER/CARLYLE 06E THREE PHASECOMPRESSORS

O6E COMPRESSORS

4

T1

T2

T3

T7

T8

T9

T4

T5

T6

L1

L2

L3

T1

T2

T3

T7

T8

T9

L1

L2

L3

T1

T2

T3

T7

T8

T9

T4

T5

T6

L1

L2

L3

T1

T2

T3

T7

T8

T9

T4

T5

T6

L1

L2

L3

L1

L2

L3

T1

T2

T3

T7

T8

T9

L1

L2

L3

L1

L2

L3

T1

T2

T3

T7

T8

T9

A

B

C

L1

L2

L3

L1

L2

L3

With 208-230/460VModels, the 460V cannot be

wired for P/W start. Usedistinct 460V Models for any

460V P/W applications.

WARNING

6 Pin Terminal Plate3 Lead A/L Start

9 Pin Terminal Plate(208-230/460)208-230V A/L

9 Pin Terminal Plate(208-230/460)

460V A/L

9 Pin Terminal Plate(208-230/460)208-230V P/W

6 Pin Terminal Plate6 Lead P/W

9 Pin Terminal PlateSingle Voltage - P/W Start With

Internal Motor Protection Note: Pins A,B, & C are drilled and tapped for 10-32screw. Pin C is common to pins A & B.

Use only if one of the thermotectorsopens or becomes defective.

COMMON

CONTROLCIRCUIT

Internal Motor Protection(If present) on 6 pin single

voltage and 9 Pin 208-230/460volt models.

ACROSS THE LINE START(A/L)

PART WINDING START(P/W)

CARRIERALL 06G AND ALL 06L 4 AND 6 CYLINDER

CARRIER/CARLYLE 6G, 06G, 6L AND 06L4 AND 6 CYLINDER THREE PHASE

COMPRESSORS

5

9 Pin Terminal Plate(208-230/460)

460 Volt - A/L Start

ACROSS THE LINE START(A/L)

PART WINDING START(P/W)

CARRIERALL 06L 8 AND 12 CYLINDER

With 208-230/460VModels, the 460V cannot be

wired for P/W start. Usedistinct 460V Models for any

460V P/W applications.

WARNING

* Pin 3 if supplied is commonto Thermotector pins 1 and

2. Use only if one of theThermotectors opens or

becomes defective.

9 Pin Terminal Plate(208-230/460)

208-230 A/L Start

6 Pin Terminal Plate3 Lead A/L Start

9 Pin Terminal Plate(208-230/460)

208-230 Volt - P/W Start

6 Pin Terminal Plate6 Lead P/W Start

THERMOTECTOR

T1

T2

T3

T7

T8

T9

L1

L2

L31 2

3*

THERMOTECTOR

T1

T2

T3

T7

T8

T9

T4

T5

T6

L1

L2

L31 2

3*

THERMOTECTOR

T1

T2

T3

T7

T8

T9

T4

T5

T6

L1

L2

L31 2

3*

THERMOTECTOR

T1

T2

T3

T7

T8

T9

T4

T5

T6

L1

L2

L31 2

3*

L1

L2

L3

THERMOTECTOR

T1

T2

T3

T7

T8

T9

L1

L2

L3

1 2

3*

L1

L2

L3

CARRIER/CARLYLE 6L AND 06L 8 AND 12CYLINDER THREE PHASE COMPRESSORS

6

L1L2

L3

21

3

79

8 L2L1

L3

54

6

C

CONTROL CIRCUITMODULE POWER

21

3

79

8 L2L1

L3

54

6

C

CONTROL CIRCUITMODULE POWER

21

3

79

8 L2L1

L3

54

6

C

CONTROL CIRCUITMODULE POWER

21

3

79

8 L2L1

L3

C

CONTROL CIRCUITMODULE POWER

L1L2

L3

21

3

79

8 L2L1

L3

C

CONTROL CIRCUITMODULE POWER

9 - Pin Terminal Plate

(208-230/460V Models)

208-230 Across the Line Start

9 - Pin Terminal Plate

(208-230/460V Models)

208-230 Part Winding Start

9 - Pin Terminal Plate

(208-230/460V Models)

460V Across the Line Start

6 - Pin Terminal Plate

(460V Models)

460V Across the Line Start

6 - Pin Terminal Plate

(460V Models)

460V Part Winding Start

M1

M2

L1L2

S1

S2

S3C

X

MODULE POWER

CONTROL CIRCUIT

TO M

OTO

R S

EN

SO

RS

4R, 6R

, 8R, 4D

, 6D A

ND

8D C

OP

ELA

ND

CO

MP

RE

SS

OR

S

7

7

4

1

98

32

65

3

1

2

59

48

67

L1L2

L3

3

1

2

59

48

67

1 2

34

1 2

34

7

4

1

98

32

65

L1L2

L3

L3L2

L1

L3L2

L1

L2L3

L1

L3L2

L1

CHRYSLER AIRTEMP 3050 THRU 300000 SERIES COMPRESSORS

DUAL VOLTAGE 9 PIN01 & 02 SERIES COMPRESSORS

SINGLE VOLTAGE 6 PIN

440 VOLT A/L STARTSINGLE VOLTAGE A/L START

230 OR 460 VOLT MODELS

SINGLE VOLTAGE P/W START230 OR 460 VOLT MODELS

208-220 VOLTS P/W START

1 2

34

MODULE SENSOR 1

MODULE SENSOR 2

MODULE SENSOR 3

MODULE COMMON

COMMON - USE ONLY IFONE WINDING STAT ISDEFECTIVE

TO CONTROL CIRCUIT

TO CONTROL CIRCUIT

00 Series Compressors with 3 LeadInternal Winding Thermostats

01 & 02 Series Compressors with 4Lead Robert Shaw Motor Protection

8

CHRYSLER 3050-00460 VOLTS P/W START

00 Series Compressors with 3 Lead InternalWinding Thermostats

COMMON - USE ONLY IF ONEWINDING STAT IS DEFECTIVE

TO CONTROL CIRCUIT

TO CONTROL CIRCUIT

7

4

1

98

32

65

L1L2L3

L3L2L1

DUMMYTERMINALS

9

2

6

31

54

PHA

SE 1

PHA

SE 2

PHA

SE 3

KLIXON

DU

MM

YTE

RM

INA

LS

CONNECTION FOR 208-230 OR 460 VOLTS 3 PHASE

2 31

PHA

SE 1

PHA

SE 2

PHA

SE 3

TOC

ON

TRO

LC

IRC

UIT

DUMMYTERMINALS

CONNECTION FOR 575 VOLTS 3 PHASE

ALL DUNHAM BUSH COMPRESSORS 5 & 7.5 HP

THE MOTOR THERMOSTATS, IF SUPPLIED, CONNECTED TO THE TERMINALSREPRESENTED ARE ONLY RATED FOR PILOT CIRCUIT DUTY ONLY

DUNHAM-BUSH (D/B METIC) 5 AND 7½ HPTHREE PHASE SINGLE VOLTAGE

10

2

7

31

98

PHA

SE 1

PHA

SE 2

PHA

SE 3

TOC

ON

TRO

LC

IRC

UIT

CONNECTION FOR PART-WINDING START208-230 VOLTS 3 PHASE

2 31

PHA

SE 1

PHA

SE 2

PHA

SE 3

TOC

ON

TRO

LC

IRC

UIT

DUMMYTERMINALS

CONNECTION FOR 575 VOLTS 3 PHASE

2

6

31

54

PHA

SE 1

PHA

SE 2

PHA

SE 3

TOC

ON

TRO

LC

IRC

UIT

CONNECTION FOR 460 VOLTS 3 PHASE

2

7

31

98

PHA

SE 1

PHA

SE 2

PHA

SE 3

TOC

ON

TRO

LC

IRC

UIT

CONNECTION FOR ACROSS-THE-LINE START208-230 VOLTS 3 PHASE

THE MOTOR THERMOSTATS, IF SUPPLIED, CONNECTED TO THE TERMINALS REPRESENTED ARE ONLYRATED FOR PILOT CIRCUIT DUTY ONLY

ALL DUNHAM BUSH COMPRESSORS 10 THRU 20 HP

DUNHAM-BUSH (D/B METIC) 10 THRU 20 HPTHREE PHASE SINGLE VOLTAGE

11

T2 T9T8T7 T3T1

PHASE 3PHASE 2PHASE 1

SIX LEAD SINGLEVOLTAGE ACROSS THE

LINE START

T2 T9T8T7 T3T1

PHASE 1 PHASE 2 PHASE 3

SIX LEAD - SINGLEVOLTAGE PART WINDING

START

DUMMYTERMINALS ON

SINGLE VOLTAGECOMPRESSORS

IF PRESENT

BIG 4 DUNHAM-BUSH SINGLE VOLTAGE

M1

M2

T1

T2 S3

S2

S1

C

TO CONTACTOR COIL

MODULE POWER

CO

MP

RE

SS

OR

SE

NS

OR

S

ROBERTSHAW MOTOR PROTECTION

T2 T9T8T7 T3T1

C

TO CONTROL MODULE

DUNHAM-BUSH (BIG 4) THREE PHASE SINGLEVOLTAGE COMPRESSORS WITH SOLID

STATE ROBERTSHAW MOTOR PROTECTION

12

T2 T9T8

T4

T7 T3T1

T6T5

PHASE 1 PHASE 2 PHASE 3

DUAL VOLTAGE (208-230)PART WINDING START

T2 T9T8

T4

T7 T3T1

T6T5

PHASE 3PHASE 2PHASE 1

DUAL VOLTAGE (208-230)ACROSS THE LINE START

DUAL VOLTAGE (460 VOLTS)ACROSS THE LINE START

T2 T9T8

T4

T7 T3T1

T6T5

PHASE 3PHASE 2PHASE 1

DUAL VOLTAGE COMPRESSORS CANNOT BE OPERATED ON 460 VOLTS PART WINDING.

BIG 4 DUNHAM-BUSH DUAL VOLTAGE 208-230/460

M1

M2

T1

T2 S3

S2

S1

C

TO CONTACTOR COIL

MODULE POWER

CO

MPR

ESS

OR

SEN

SO

RS

ROBERTSHAW MOTOR PROTECTION

T2 T9T8

T4

T7 T3T1

T6T5

C

TO CONTROL MODULE

DUNHAM-BUSH (BIG 4) THREE PHASE DUALVOLTAGE COMPRESSORS WITH SOLID

STATE ROBERTSHAW MOTOR PROTECTION

13

89

7

31

2

L2L1

L3

TO CONTROL MODULE

89

7

31

2

L2L3

L1

TO CONTROL MODULE

L1L2

L3

2

31

L2L3

TO CONTROL MODULE

L1

98

3

46

5 L2L1

L3L3

L2L1

12

7

98

3

46

5

L1L3

L2

12

7

98

3

46

5

L1L3

L2

12

7

York C

ompressors have

eith

er In

he

ren

t Mo

tor

Pro

tec

tion

with

two

terminals, or S

olid State

Motor P

rotection with four

terminals labeled C

, S1,

S2 &

S3. Inherent m

otorprotection is connected inseries w

ith contactor coil,S

olid State is w

ired to them

od

ule

. Se

e d

iag

ram

reverse side.

6 LEAD

AC

RO

SS LIN

E6 LE

AD

PAR

T WIN

DIN

G3 LEA

D A

CR

OS

S LIN

E

DU

AL V

OLTA

GE

AC

RO

SS LIN

E 208-240 V

OLTS

DU

AL V

OLTA

GE

AC

RO

SS LIN

E 440-480 VO

LTSD

UAL V

OLTAG

EP

ART W

IND

ING

- 208-240 VO

LTS

DU

AL

VO

LT

AG

EC

OM

PR

ES

SO

RS

CAN

NO

T BE U

SE

DO

N 4

60

VO

LT

SP

AR

T W

IND

ING

STAR

T

SING

LE AN

D D

UA

L VOLTA

GE 'H

' AN

D 'SS' YO

RK

CO

MPR

ESSOR

S

ALL ‘H’ AND ‘SS’ YORK COMPRESSORSSINGLE AND DUAL VOLTAGE

14

87

9

13

2 L2L1

L3

TO CONTROL MODULE

87

9

13

2 L2L1

L3L1

L2L3

TO CONTROL MODULE

AC

RO

SS

LINE

PA

RT W

IND

ING

6 LEA

D M

OD

ELS

WITH

SO

LID S

TATE

MO

TOR

PR

OTE

CTIO

N

M1

M2

T1T2S3 S2 S1 C

TO C

ON

TAC

TOR

CO

IL

MO

DU

LE POW

ER

COMPRESSOR SENSORS

SO

LID S

TATE M

OTO

R PR

OTE

CTO

R

87

9

13

2 L2L1

L3

87

9

13

2 L2L1

L3L1

L2L3

ACR

OS

S LIN

EPA

RT W

IND

ING

6 LEA

D M

OD

ELS

WITH

INTE

RN

AL IN

HE

RE

NT M

OTO

R PR

OTE

CTIO

N

TO CONTACTOR COIL

TO CONTACTOR COIL

Yo

rk Co

mp

resso

rs ha

ve e

ithe

rInherent M

otor Protection w

ith two

terminals, or S

olid S

tate M

otor

Protection w

ith four terminals labeled

C, S

1, S2 &

S3. Inherent protection is

connected in series with contactor

coil, Solid S

tate is wired to the

module. S

ee diagram above.

SING

LE VOLTA

GE 'J' A

ND

'Z' YOR

K C

OM

PRESSO

RS

ALL ‘J’ AND ‘Z’ YORK COMPRESSORSSINGLE VOLTAGE

15

2

7

31

98

L1L2

L3

2

7

31

98

L1L2

L3L2

L3L1

L1

2

7

31

98

L2L3

TRA

NE M

& R

MO

DEL W

IRIN

G D

IAG

RA

MS

6 LEAD

SING

LE VOLTA

GE C

RH

R 500,600

6 LEAD

SING

LE VOLTA

GE C

RH

R 400 &

ALL C

RH

M

PA

RT W

IND

ING

STAR

TFU

LL WIN

DIN

G S

TAR

T - 3 WIR

EFU

LL WIN

DIN

G S

TART - 6 W

IRE

81

37

92

L1L2

L3

FULL W

IND

ING

STAR

T - 3 WIR

E

81

37

92

L1L2

L3

FULL W

IND

ING

STAR

T - 6 WIR

E

81

37

92

L1L3

L2L1

L2L3

PA

RT W

IND

ING

START

TO SOLID STATEMODULE

CS1S2S3

M & R

MO

TOR

SE

NSO

RS

12

85

47

69

3

L1L2

L3

208-230 VO

LTS FU

LL WIN

DIN

G S

TAR

T

12

85

47

69

3

L1L2

L3L1

L2L3

208-230 VO

LTS P

ART W

IND

ING

STA

RT

12

85

47

69

3

L1L2

L3

460 VO

LTS FU

LL WIN

DIN

G STA

RT

TRA

NE D

UA

L VOLTA

GE (208-230/460) C

RH

R 400 &

ALL C

RH

M

NO

TE:

DU

AL

VO

LT

AG

EC

OM

PR

ES

SO

RS

CA

NN

OT

B

EO

PE

RA

TED

ON

460V

OL

TS

P

AR

TW

IND

ING

STA

RT

CR

HR

500,600

CR

HR

400 & A

LL CR

HM

S3S2S1

CS3

S2S1

C

ALL ‘M’ AND ‘R’ TRANE COMPRESSORSSINGLE AND DUAL VOLTAGE

16

21

3

79

8

L1L1

L2L2

L3L3

21

3

79

56

4

8

L1L2

L3

21

3

79

56

4

8

L1L2

L3

21

3

79

56

4

8

L1L1

L2L2

L3L3

TRA

NE E, F &

CR

HE W

IRIN

G D

IAG

RA

MS

208-230 PAR

T WIN

DIN

G208-230 A

CR

OSS

LINE

460 AC

RO

SS LIN

E

460 PA

RT W

IND

ING

460 AC

RO

SS LIN

E

9 LEA

D D

UAL V

OLTA

GE

(208-230/460) MO

DE

LS E & F

6 LEAD

460 VO

LT MO

DELS E

& F2

13

79

8

L1L2

L3

21

3

79

8 L2

CABD

L1L3

21

3

79

8 L2

CABD

L1L3

L1L2

L3

AC

RO

SS

LINE

PA

RT W

IND

ING

6 LEA

D - M

OD

EL C

RH

E

CR

HE

MO

TOR

SE

NS

OR

S

CABD

CONTROL CIRCUIT

E & F M

OTO

R S

EN

SO

RS

C = C

OM

MO

NA

= CO

NTR

OL C

IRC

UIT

B = C

ON

TRO

L CIR

CU

IT

F MO

DEL (8.77" M

OTO

R)

C

AB

CA

B

F MO

DE

L (12.375" MO

TOR

)

C

AB E

MO

DE

L

ALL ‘E’, ‘F’, AND ‘CRHE’ TRANECOMPRESSORS

SINGLE AND DUAL VOLTAGE