case study: cs-01 coal mine - technofast industries · 2017-10-24 · technofast industries pty ltd...

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TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07 3803 6550 E : [email protected] ABN: 27 088 349 044 FM233-CS01 (Rev-2) CASE STUDY: CS-01 Coal Mine Site: Rio Tinto CHPP Application: Drive Motors for Honert Screen Original Set-Up: Eight M36 Grade 8.8 bolts with double nuts tightened with flogging wrench Issues Experienced: No Control of bolt load ● Difficult and confined location ● Double nuts used to help prevent loosening during service ● OH&S issues with the use of flogging Spanner Technofast Product Used: Special M36 x 4.0 High Tensile EziTite ® Hydraulic Nuts Benefits Experienced: Easy installation and handling ● Removed the need for flogging spanner improving OH&S ● Precise bolt load achieved ● Units remained tight throughout operation period Installation Time: Old Method = 2 hours (2-3 personnel) New Method = 20 minutes (2 personnel) Time Saving = 1 hour and 40 minutes Feedback Received: “We have improved the task safety by eliminating the extreme effort required to tension the fasteners holding the drive motor in place. The process is faster and safer and I would recommend the product for similar applications” Maintenance Planner CHPP

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Page 1: CASE STUDY: CS-01 Coal Mine - Technofast Industries · 2017-10-24 · TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07

TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07 3803 6550 E : [email protected] ABN: 27 088 349 044

FM233-CS01 (Rev-2)

CASE STUDY: CS-01 Coal Mine

Site: Rio Tinto CHPP Application: Drive Motors for Honert Screen Original Set-Up: Eight M36 Grade 8.8 bolts with double nuts tightened with

flogging wrench Issues Experienced: ● No Control of bolt load ● Difficult and confined location ● Double nuts used to help prevent loosening during service ● OH&S issues with the use of flogging Spanner Technofast Product Used: Special M36 x 4.0 High Tensile EziTite

® Hydraulic

Nuts Benefits Experienced: ● Easy installation and handling ● Removed the need for flogging spanner improving OH&S ● Precise bolt load achieved ● Units remained tight throughout operation period Installation Time: Old Method = 2 hours (2-3 personnel) New Method = 20 minutes (2 personnel) Time Saving = 1 hour and 40 minutes Feedback Received: “We have improved the task safety by eliminating the extreme

effort required to tension the fasteners holding the drive motor in place. The process is faster and safer and I would recommend the product for similar applications” Maintenance Planner CHPP

Page 2: CASE STUDY: CS-01 Coal Mine - Technofast Industries · 2017-10-24 · TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07

TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07 3803 6550 E : [email protected] ABN: 27 088 349 044

FM233-CS01 (Rev-2)

CASE STUDY: CS-01 Coal Mine

Application Pictures

EziTite®

Hydraulic Nuts installed to secure drive motors ready for service.

Precious double hex nuts installed to secure drive motors