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Cast In Stone Cast in Stone - 439

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Page 1: Cast In Stone Cast in Stone - 439When comparing cast stone products to quarried stone, three factors need to be taken into consideration: Time, Cost and Durability. Time When considering

Cast In Stone

Cast in Stone - 439

Page 2: Cast In Stone Cast in Stone - 439When comparing cast stone products to quarried stone, three factors need to be taken into consideration: Time, Cost and Durability. Time When considering

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440 - Cast in Stone

Legend / Cast StoneWhat is Cast Stone?

Dating back to around 500 BC, cast stoneis a mix of crushed stone that has beencompressed under extreme pressure into apre-designed shape or form to create a man-made limestone. We call it hand-forged stone.A similar technique is used in metal casting.

This technique is very similar to that usedby children everywhere to build sand castlesby pressing moist sand into a bucket, only ona much grander, more permanent scale.

The final result of the process is a hand-forged limestone that is very difficult todistinguish from natural limestone.

The primary difference between cast stoneand natural stone is cast stone's ability to beformed into complex shapes and designswhile maintaining the strength characteristicsof natural stone.

Cast Stone Vs.Natural Limestone?

When comparing cast stone products toquarried stone, three factors need to be takeninto consideration: Time, Cost and Durability.

Time

When considering the production time forstone products, it is important to remember thatnatural stone is hand carved. When makingstone parts with intricate design work, such as aCorinthian capital, thesame amount of time isinvolved in reproducingeach individual part.

When using cast stone,time involved with creatingthe original design work islimited to the first stoneproduced. Replication isthen easier, faster andmore cost effective thanin natural stone.

Cost

In considering cost, remember that eachpiece of natural stone will cost the same,because each one is hand carved.

When using cast stone, the major cost is inmaking the original form and the first stone.Subsequent stones from the same tooling canbe made for as much as 30% less than the costof natural stone.

Will Stone Legends come andmeasure on site?

Stone Legends shop drawings have beensimplified so that only the major controldimensions are plainly established forverification from the client. For this reason, you

Where can I see StoneLegends products installed?

We have furnished stone for projects invirtually every major city in the US. Our stoneadorns the finest homes, commercialbuildings, churches, and universities in thecountry. We can direct you to nearby projects,understanding that many times they may be inexclusive communities with limited access.We do not give out specific addresses onprivate homes without the owner's permission.As often as possible, we try to let you knowabout stone that has been installed in publicplaces, such as restaurants, hotels, officebuildings or in public parks.

Durability

Cast stone is more durable than naturallimestone due to the process by which it isproduced. By hand-forging each part, caststone gains strength and durability without theair pockets that are common in natural stone

Stone Legends' greatest assets are complexshapes and the crispness of detail.

Our advantage comes from the vastexperience of our craftsmen and artisans. Eachstone is handmade, maximizing the versatility oflow yield quantities.

How long willcast stone last?

Structures from the Roman Empire builtusing cast stone parts are still in existence

today, more than2000 years later.

Since a timetest for cast stonehas not yet beendeveloped, it isdifficult to statejust how long acast stone part willlast. However, it issafe to say thatyour cast stone willlast many lifetimes.

What is the production timefor cast stone?

Many factors must be considered in thedetermination of production time for caststone. In most cases, production time rangesfrom four to eight weeks after Stone Legendsreceives the approved shop drawings.

Some time considerations includecomplexity of the job, the amount of stonebeing produced, and the current supply anddemand of cast stone products.

Stone Legend's national reputation forsuperior cast stone causes a constantdemand for our stone products. The bestadvice is to order your stone early.

will not incur any expenses for onsitemeasuring.

Stone Legends stands behind its work andtakes full responsibility for all stone details anddimensions. Based on the control dimensions,our designers are highly trained and devotespecial attention to the fine points, includingjoinery and pre-formed miters and other complexshapes.

You verify the major dimensions, StoneLegends takes care of the rest. For anadditional expense, site visits can be includedin your project.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

Page 3: Cast In Stone Cast in Stone - 439When comparing cast stone products to quarried stone, three factors need to be taken into consideration: Time, Cost and Durability. Time When considering

Cast In Stone

Cast in Stone - 441

Cast In Stone Legend

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

Packaging / Shipping/ Delivery

450 - 452

Packaging / Shipping/ Delivery

450 - 452

Artwork / Production

449

Artwork / Production

449

Job Setup / Drafting

446 - 448

Job Setup / Drafting

446 - 448

Estimate / Bid Process442 - 445

Estimate / Bid Process442 - 445

What is Cast Stone?440

What is Cast Stone?440

Installation

453 - 461

Installation

453 - 461

Sales Policies

/ Warranty

470

Sales Policies

/ Warranty

470

Glossary

466 - 469

Glossary

466 - 469

Technical Information

465

Technical Information

465

Colors & Finishes

464

Colors & Finishes

464

Caring for Cast Stone

462 - 463

Caring for Cast Stone

462 - 463

Page 4: Cast In Stone Cast in Stone - 439When comparing cast stone products to quarried stone, three factors need to be taken into consideration: Time, Cost and Durability. Time When considering

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442 - Cast in Stone

Who will prepare my bid?

Stone Legends has a fully staffed Sales andEstimating Department trained and experiencedin providing the most accurate and completeestimates possible. The combined strength ofthe sales and estimating staff is a vital benefit toyou, the consumer.

Stone Legends estimators have been trainedto work with you to ensure that every aspect ofyour cast stone has been recognized andaccounted for in your Estimate / Bid. Do not befooled, price is directly related to skill. This canbe difficult to see in the cost, but is obvious in thefinal product.

Hands-on training, by the people that know

Legend / Bid: EstimatingWhere do we start?

Once you've decided on cast stone, thereare several ways to start the ordering process.

What should I expect?

Just as every project is different, everyEstimate / Bid is different depending on thesize and requirements of your project.

The following pages show examples andexplanations of the different parts of anEstimate / Bid that you might receive.

Note: Bid packages vary in size andcontent based on the project beingevaluated.

Unit List.

the cast stone industry, allows the StoneLegends estimators to provide answers andadvice regarding the aesthetic beauty of yourproject, all the while, keeping your budgetintact by offering value engineering solutions.

To ensure every detail isincluded in every customer'sEstimate / Bid. No fine print.Just fine workmanship. No

smoke and mirrors. Just themost accurate, most

complete information possibleto assist our clients with their

individual needs.

Binelli.Unit ID 942.

Blue line prints.

Hands-on training session.

Contact our team ofContact our team ofContact our team ofContact our team ofContact our team ofEstimaEstimaEstimaEstimaEstimatortortortortors with ys with ys with ys with ys with yourourourourour

questions orquestions orquestions orquestions orquestions or design ideas. design ideas. design ideas. design ideas. design ideas.

Stone LegendsStone LegendsStone LegendsStone LegendsStone LegendsEstimaEstimaEstimaEstimaEstimatortortortortorsssss

are here for you.are here for you.are here for you.are here for you.are here for you.

The easiest way to begin is by sending usyour plans. No matter the size, our estimatingdepartment will thoroughly research yourproject and respond with your Estimate / Bid.

Even if your project has no plans, send usyour ideas and designs by way of photos,drawings, magazine clippings or even roughsketches.

If you're ordering a unitdirectly from the catalog, send us the UnitID found in the associated Unit List, along withthe quantity or linear footage required.

Throughout this catalog, you will find samplephotos, galleries, and graphics, each with itsassociated Unit ID listed immediately next to thephoto or image. Send us the Unit ID, along withthe required quantity or linear footage. Alwaysremember, if you don't see exactly what youwant, we can make it for you.

On disk.

Photographs.

Magazineclippings.

Sketches.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

Page 5: Cast In Stone Cast in Stone - 439When comparing cast stone products to quarried stone, three factors need to be taken into consideration: Time, Cost and Durability. Time When considering

Cast In Stone

Cast in Stone - 443

Estimate / Bid Introduction

The Estimate / Bid Introduction gives youbasic information to help you

better understand andread your Estimate /

Bid.

This package is primarily informationaland includes definitions of:

Quantity vs Linear FeetUnitsBid Line UnitsInstallation Units

Estimate / Bid Package

The Estimate / Bid package itselfcontains your proposal andsupplementalinformation onhow tointerpret itscontents.Thispackageanswersthequestion:"What am Ibuying?"

This package includes:The Estimate / Bid ProposalTotal cost of projectExclusions and TermsBid Line ItemsSpecial project notesEstimate / Bid Legend

Legend / Bid: Where is the money?Cover Letter

Each Estimate / Bid package will comewith a personal cover fax memo or letter fromyour estimator. This letter will explain exactlywhat to expect in your package and conveyany special messages needed to aid you inunderstanding your Estimate / Bid and how itrelates to the project.

Product Areas

The Estimate / Bid lines, shown below, are broken into groups called Areas. They may bebased on product groups, locations of a group, or even sheet numbers from client supplied plans.Breaking the Estimate / Bid down into areas makes it easier for our sales and estimating staff tocommunicate with you and easier for you to assimilate the information.

No Hidden Costs

The Stone Legends Estimate / Bid willdetail all costs associated with your cast stoneproject, including:

Material CostSales Tax (when applicable)Freight ChargesDrafting Fee

We separate the costs so that you pay onlyfor what you use. Allthis does add up to asimple price. Butbeware of lumpsums. Cast stone isin the details.

Bid Line Items broken into Areas then into Product Groups.

Sales Tax

Stone Legends produces cast stone forclients around the world from our headquar-ters located in Dallas, Texas. By law, we arerequired to charge local sales tax on orderswithin the State of Texas only.

Clients outside Texas are not subject toTexas state sales tax.

Bid Line Items

Stone Legends policy is to provide line itempricing on all of its proposals. The price of eachitem estimated is broken down individually onthe proposal.

The line items also include:Product DescriptionsShapesOverall DimensionsFootageWeightQuantities

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Bid: What goes where?Unit Drawings and Details

Using various types of media, StoneLegends can create detail blowups and Unitdrawings specifically associated with yourproject. Customer scans, computer generateddrawings, sketches, and photos are used toconvey as much information as necessary toclearly explain our intent in the bid line items.

AdditionalInformation

With the Estimate / Bid and instructionpackages, you may also receive an AdditionalInformation package. This package will containspecific information concerning your project thatwill help you understand the bid and what weare proposing to do for you.

Some examples of information you mightfind in this package include:

Color ChoicesGeneral Installation InstructionsCleaning InstructionsPatching Instructions

Customer Plan Pages

One feature that definitely stands outabove the rest is the Customer Plan Pagesportion of the Estimate / Bid. Using your plansand Stone Legends images, a comprehensivegraphic guide to your project is created. Thispackage is especially helpful in coordinatingan Estimate / Bid which covers dozens of bid

line items. It also helpsexpose overlooked

details in thedesign.

Customer Scans

Familiarization is a key factor in compre-hending the Estimate / Bid. You will immedi-ately recognize scans taken from your plans.

Once the plans are scanned, the StoneLegend estimators can overlay symbols,references and notes that directly relate tospecific areas of your project, withoutdamaging the original plans. This allowscross referencing Bid Line Items directly toyour plans.

Client Cross Sections

Client Floor Plans

Client Elevations

Its not Cast in Stone, Yet...

These words hold great meaning to theStone Legends sales and estimating staff.

The Estimate / Bid phase of a project is agood time to work out all details of your caststone project. For this reason, the sales andestimating staff will work with you to makesure that you have all information you need.As a client, you should feel comfortable in thedecision to order cast stone from StoneLegends.

You are in control. It is our job to help youby establishing a budget that will allow you tomake informed decisions.

Fine! I like what I see, howdo I put you to work?

The next step is to accept the terms of theproposal, as stated on the first page of yourEstimate / Bid, by signing and dating eachpage of the proposal on the customersignature line. Then send the signed proposaland the specified deposit to Stone Legends.Once received by Stone Legends, it will besetup as a job into our system (moreinformation concerning job status is discussedlater in this chapter).

This package includes:Symbol LegendCustomer Plan PagesCustomer Plan LegendSymbol DefinitionsArea Abbreviation Legend

Client Detailwith Unit Notations

Unit Drawing

Unit drawing andInstalled Unit Photo

All of this, andremember, we arestill just bidding.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

Page 7: Cast In Stone Cast in Stone - 439When comparing cast stone products to quarried stone, three factors need to be taken into consideration: Time, Cost and Durability. Time When considering

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Cast in Stone - 445

Legend / Bid Considerations

Catalog Units

Stone Legends produces stone to orderwhich, of course, is time consuming. However,there are a few ways to keep the productiontime and cost to a minimum.

One way is by keeping, in stock,thousands of standard tools used to producethe parts required for catalog units.

Stock Profiles

Stone Legends has hundreds of profiles thatcan be used in almost any type of application.These profiles have a wide range of styles,sizes and shapes. By using stock profiles, youcan cut custom tooling costs, as well asproduction time. A Stone Legends estimatormay be able to offer a cost / time saving profilealternative. Ask your estimator for moreinformation.

Refer to Chapter 11: Profiles - The DNA ofStone for more information on designing withProfiles.

Will modifying a Unitaffect the cost andproduction time?

In most cases, the answer is yes.Modifying a stock unit or designing a customunit usually involves custom charges andrequires extra time to be allocated for theadditional tooling needed to produce theparts. However, some units have beendesigned to allow for slight modifications at noadditional cost. For instance, shortening astraight smooth or fluted column by a fewinches adds no significant cost in most cases.

Your Stone Legends estimator can offersuggestions that will cut time and cost whilemaintaining the aesthetics of your project.

The following types of units should betaken into consideration while evaluating yourEstimate / Bid.

Racks of Stock Tooling.

Inventory Units

By pre-producing and inventorying certainunits, order time can be cut down to a couple ofweeks. Our most popular units are oftenavailable from inventory. Your estimator hasmore detailed information.

Custom Units

Custom units refer to either modified catalogunits or new, completely custom units. Our staffof drafters, artisans and production personnelare ready to take your designs and cast them instone.

Additional charges apply depending on theamount of customization involved.

Customer Samples

Stone Legends often receives samples ofexisting stone products from our clients. Evensmall broken pieces are enough to recreate yourstonework for replacement or additions. Extrafees are based on the amount of art and degreeof difficulty involved in the project.

Additional time will be allocated on jobs thatinclude artwork, textures or special colors.

Artwork

Stone Legends employs artists andsculptors to re-create your custom artwork incast stone. Art fees are based on the amountand difficulty of the artwork.

Additional time will be allocated on jobsthat include artwork.

Left, pieces ofexisting stoneworkreceived fromclient.

Right, finalreplicated caststone product.

Letters and Graphics

Stone Legends can customize any unit withlettering or graphics. A list of standard fonts isavailable. Additional charges apply.

Custom lettering cast in stone.

Custom stone designs are oftenconceived over a cup of coffee.Custom stone designs are oftenconceived over a cup of coffee.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Initial Deposit

The initial deposit must be made before aproject can be entered into the system as anew job. The amount and terms of the initialdeposit vary depending on size of project andthe total contract amount. Requirements andterms are stated on the first page of yourEstimate / Bid Proposal.

New Job

Once the Stone Legends financialdepartment receives the signed Estimate / BidProposal and the Initial Deposit, the project willbe entered into the Stone Legends databaseas a new job.

Job Setup Date

A job setup date will be assigned to thenew job and will be used in scheduling andtracking the job. Since the estimating processcan vary greatly in time, depending on the sizeand scope of the project, the New Job SetupDate is the only date considered during the jobproduction phase. So time on the project doesnot start running until you sign the contract andsend in the initial deposit.

Job Number

Each new job will be assigned a JobNumber which will be used for trackingpaperwork and correspondence throughout allphases of production and shipping.

All correspondence with the client willreference this Job Number.

The number should be kept handy andreferenced in any phone, fax or mail correspon-dence in order to speed response time.

When does the projectbecome a Job?

Once the Estimate / Bid is signed andreturned along with the required deposit, theproject can now be entered as a new job.Scheduling begins immediately. You havebought your place in the line.

Drafting Department

The Stone Legends drafting department iscomprised of Job Managers and Drafters withdecades of experience in the stone, construc-tion and architectural industries.

Hands-on training by the people that knowthe cast stone industry gives our drafting staffthe tools required to work with stone design andto communicate that information to our clients.

Job Managers

Once a job has been transferred to eitherthe sales or drafting departments, a JobManager is assigned. At this point, you canexpect a call from your Job Manager to give youinitial information on your submittal schedule.

The Job Manager will be your primarycontact for information on your jobthroughout the submittal, production andshipping phases.

Where does my Job go next?

The next step to getting your stoneproduced is the evaluation and scheduling ofyour cast stone job. A job manager will beassigned as your main contact.

The following pages will discuss the jobphase as it relates to the drafting department,however, the same basic procedures apply tojobs where Sales is assigned as the jobmanager.

Submittal Cover Sheet

The first page of your submittal package isthe Submittal Cover Sheet. It will state the JobNumber, the Submittal Number and all jobrelevant information.

The following cover sheet information mustbe confirmed before returning the package toStone Legends:

Client Authorized Agent (Point of contact at the job)Job ColorShipping Information

Supplemental Cover

The next page in the package is theSupplemental Cover Sheet. This page willshow whether your job was submitted as asingle submittal containing 100% of your job,or if it was broken down into multiplesubmittals .

It will also indicateadditional attachmentsand include abreakdown of areasaffected and aDrawing Legend ofsymbols you will findthroughout thesubmittal.

Submittal Package

Production of your cast stone starts with thesubmittal of the shop drawings for yourapproval. You should expect to receive, by fax

or mail, one or more Submittal Packagesgraphically describing

all aspects of yourproject.

Legend / Job Setup - Drafting

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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What do I do with theSubmittal Package?

The submittal package is designed tovisually communicate the ordered units,quantities, and sizes for your verification andapproval. It is at this point that you approve theunits to be produced and / or modify the units tofit your needs.

Table of Contents

Immediately following the Cover Sheets willbe the Table of Contents. This can be one or

more pages andwill show the

order of shopdrawings

within thesubmittal

package.

The list includes:Item (Type of Drawing)TitleDrawing NumberRevision Number.

Legend / Drafting - Submittal Package

Submittal Plan Placement

The Plan Placement drawings will indicatethe locations of all Submittal Units using plans,elevations, or cross sections. Usually theseplacements are actual scans of your plans, but

can be in-house generateddrawings if

needed.

Submittal Profile

The Submittal Profile displays the basicshape of extruded units or parts of units beingsubmitted. The sheet will indicate the name andthe controldimensions foreach profile.

Submittal Unit

The Submittal Unit sheet displays each unitgraphically. It is important to verify the quantityand sizes for each unit.

Only primary Control Dimensions aredisplayed for verification that the unit will fit inthe desired location.

Submittal Return

Once the submittal is verified for allrequired information, each sheet's approvalstamp must be marked and each sheet signed,(see below). No changes can be made pastthis point. It is now: "Cast in Stone."

Stone Legends works on an "In Writing"basis and will not accept verbal approvals.However, faxed returns are acceptable. Anoriginal hard copy is only required if the fax isnot legible.

Each Submittal Drawing will have theApproval Stamp in the lower left corner ofthe drawing area. The stamp must bemarked and accompanied by yoursignature in order to proceed with theproduction process.

Approval Stamp NOTE: Often a client will mark Exception Resubmitwhen only minor updates were made. This option forcesStone Legends to resubmit and adds time to your project.When making minor changes, the Approved As Notedoption usually speeds the process unless a resubmittal istruly required. However, the option is yours.

Submittal Unit Interface

The Submittal Unit Interface sheet displayscross sections or details of units, profiles andparts that interface with one another. Thesedrawings are extremely important in verifying that

shapes fit togetherdimensionally

andaesthetically.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Drafting ConsiderationsCan I add more stone tothe order during theSubmittal Phase?

Absolutely. The Submittal Package isdesigned to verify the amount of stone neededfor your project. Each Submittal Unit sheet liststhe quantity for that unit within the title block.Simply mark out the quantity and write in thenew quantity.

If a completely new unit is needed, eithercopy an existing Unit Sheet and mark it up withthe new dimensions and quantity OR sketchthe new unit on a blank sheet of paper andreturn it with the Submittal Package.

How will changes affect mysigned Estimate / Bid?

Once the Estimate / Bid has been signed, itbecomes a contract document. Any changes,whether additions or deletions, will besubmitted for your approval on an itemizedChange Order. The Change Order will indicateadditions and deletions to your initial contract,as well as and additional deposit requirementsand notations. A Change Order is anaddendum to a contract and does not void thecontracted bid.

When can I expect to getmy Submittal Package?

Many factors affect the scheduling ofsubmittals: number of jobs in line, the size ofthe project, and plant requirements to name afew. Because of our size, our averages arepredictable and we can give you a good timeestimate. We do our best to get your submittaldrawings to you in a timely manner. It is just asimportant that they be returned promptly.

When the job is scheduled, you will becontacted by the Job Manager with thetentative schedule for your submittal. Allowseveral days after sending in your signedcontract. Then expect a call.

Will I get the entire projectsubmitted at once?

In most cases, the answer would be yes.However, there are exceptions that will affect thenumber of submittals you will receive.

Very large jobs are usually broken intomultiple submittals based on the order requiredto accommodate the building process. Youreceive a smaller percentage of your project at atime, making your approvals easier and allowingyou to get stone into production and on your siteas soon as possible.

Do I have a choice as towhat Units get submittedfirst?

The Job Manager will usually break downthe project into logical groups for installation:watertable and surrounds, cornices andentablatures, landscaping units, etc.

However, you can notify the Job Manager atany time to request special ordering of unitsneeded within each submittal package. We willmake every attempt to fulfill your needs.Remember all requests must be in writing.

How many people will workon my job?

Any number of people throughout the factorywill be attending to your job needs. However,you only need the name of your Job Manager.He or she will be your primary contact forquestions, information and order status. Withyour job number, almost anyone can get yousome general information or have some one withmore information call you back.

How long will it take toget my job into productiononce approved?

Scheduling and timing are based on manyfactors. Once the submittal package isapproved, signed and returned, the job will beevaluated to catch any changes required andthen scheduled back to a drafter for resubmittalor to proceed with the assembly andproduction packages. The scheduling processis based on the date the returned submittal isreceived. Time will vary depending on thenumber of jobs in line.

Any major changes, additions, or selectionof the Exception Resubmit box can add timedue to a resubmitting all or part of the package.At this time, change orders are generated inwriting for any additions or deletions as youdetail other site enhancements.

Once final approvals for each submittal arereceived, production and assembly drawingsare created. These are used to detail eachindividual stone for production and put the partmarks on the unit drawings for installation.These drawings do not require clientauthorization. At this point, the projectbecomes "Cast in Stone" and no changes canbe made on items released to production.

The Job ManagerThe Job ManagerThe Job ManagerThe Job ManagerThe Job Managerwill be yourwill be yourwill be yourwill be yourwill be your

PrPrPrPrPrimarimarimarimarimary Contact.y Contact.y Contact.y Contact.y Contact.

Call him or her withCall him or her withCall him or her withCall him or her withCall him or her withany questions,any questions,any questions,any questions,any questions, concer concer concer concer concerns orns orns orns orns or

for order status.for order status.for order status.for order status.for order status.

Partial Submittal example from theSubmittal Supplemental Cover Sheet.

Can I get drawings for myplans?

Digital drawing files on your job areavailable in a variety of formats, including .dwg,.dxf and .tif for your use. Email or regular mailare typically used at this time.

Stone Legends uses AutoCAD draftingsoftware by AutoDesk, Inc. Your Job Managercan tell you the current version used by ourdrafting department and can give you moreinformation on the best way to obtain copies ofthe drawings.

Refer to your Supplemental Cover Sheet forinformation on the number of submittals to expectand what percentage of the job each submittalcovers. (See page 472 for information on theSupplemental Cover Sheet).

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / ProductionHow will I know my job hasbeen released to production?

Once the drafter has broken down eachunit into its associated parts and released thejob to production, you will receive a ReferenceAssembly Shop Packet that includes assemblydrawings for each unit that has been releasedto production. Each drawing will includeassembly marks that correspond to bar codetags attached to the produced stone.

The package will also contain a shop ticketthat shows all pieces of stone that have beenreleased to production.

This packet will help you to pre-plan job sitestorage needs for when your shipment arrivesand get installation estimates from masons. Sitestorage for the pallets should be level.

Can I make changes once thejob is released to production?

Due to the number of departments involvedand the amount of paperwork needed to produceyour stone, there is no way to make changes orstop the production process once a job has beenreleased to production.

From the point of release to production, theJob Manager can only keep watch over theprocess and answer any questions you mighthave regarding the progress. It is as good ascast in stone now.

When can I expect theproduction to be complete?

In most cases, your job will be scheduledand given a projected completion date shortlyafter being released to production. This date isbased on several factors and is a tentativecompletion date. Estimated times may vary, butthese dates are our best effort and are anintended target date for completion.

Contact your Job Manager for up to datereports on the progress of your project. Whenthe job is nearing completion, the ShippingDepartment will become the direct contact foreach shipment.

The size of your job, the amount of stockunits and the amount of custom work involvedwill also greatly affect your schedule.

Legend / Artwork

Can Stone Legends helpwith my artwork design?

Helping the client work out every detail isone of Stone Legends primary goals. Bystaffing a team of design drafters, jobmanagers and artisans, Stone Legends cantake even a basic design concept and developit into a work of art that is sure to please.

Job Managers are trained to discussoptions and details with the client and toconvey those details to the artisans.Throughout the production process, the JobManager will also be in contact with the Art andTooling Departments to answer designquestions.

Communication is the Key.

Stone Legends unitdesigns are beautiful andstylish due tocommunication with ourclients. Working together,we can create classicstyles and looks to fit anysituation.

Casting your vision instone is Stone Legendsmain goal. Everyone fromthe sales staff to thedesign drafters to theartisans will work hard tomake your dreams reality.

YYYYYou haou haou haou haou havvvvve become ae become ae become ae become ae become aModerModerModerModerModern Dan Dan Dan Dan Day Legend.y Legend.y Legend.y Legend.y Legend.

Right, shows thesubmitted artworkgenerated byDesign Drafters.

Left, shows an originalbasic concept designreceived from client.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Packaging - ShippingPackaging Stone

Organizing by Production Number allowsfor faster packaging since the stone can bepackaged as each part is completed. Everyeffort is made to place similar parts together.Packaging by production number, by part canspeed the installation process by making theparts easy to locate.

Protecting Stone forShipment

Stone Legends has gone to great lengthsto make sure your order arrives exactly as youordered it. When preparing your stone fordelivery, bullet proof packaging is anunderstatement.

Our stringent guidelines for stacking eachstone in a predetermined order, separatingindividual layers and protecting every corner ofevery stone is just the beginning.

Special packaging includes filling everyvoid with expansion materials and layering ofprotective wrapping to endure the mostinhospitable weather and the roughest roadconditions.

You can be sure that Stone Legends will doits best to deliver your stone in pristinecondition.

Shipment Time

In most cases, a stone production will beshipped within seven days after production of thefinal piece of stone. This time allows for the finalstones to be inspected by quality control, for anyrejected pieces to be remade, and to allow forthe financial responsibilities to be addressed.

This time can also be affected by clientdelivery needs and carrier schedules.

Do I have to wait for allthe stone to be producedbefore shipment?

The answer to this question dependsprimarily on the size of the job.

Small to medium jobs will ship on a singletruck and must wait until all stone has beenproduced unless special shipping arrangementshave been made at additional cost.

A large job to ship on multiple trucks will bebroken down into multiple productions andshipped as soon as a truckload of stone isproduced. In these cases, you may wish tospeak to your estimator or job managerconcerning production and packaging optionsin order to get the stone you need to your sitewhen you need it.

How is the stone shipped?

For nationwide delivery, Stone Legendsships all our stone via air ride dedicated trucksor on common carriers. We use only nationallyrespected companies.

Production Invoice

After the last stone for your production run iscompleted, the job is released to the shippingdepartment. Usually within two business days,you will receive an invoice for the balance dueprior to shipping. The invoice will notify you thatyour stone is complete and will soon be readyto ship.

Am I responsible for theentire balance beforeshipment?

The invoice will contain the total balance ofthe stones that are ready to be shipped.

In most cases, the job will be produced in asingle production run and the balance willindicate 100% of the entire job.

In other cases where the job is large enoughto require multiple production runs and multipletrucks, your invoice will only contain thepercentage of the job that is associated with thecurrent shipment.

In either case, the financial responsibilityagreed to on the bid, must be completed beforethe stone will be released for shipment.

Each shipment of stone is fully insured andguaranteed to get to your job site safely. Thatmeans that if damage occurs during shipment,you can count on Stone Legends to replace andreship the material at absolutely no cost to you.

Above, crated for common carriers.

Left, palletized for dedicated truck.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Shipping Tags

In association with the Shipping Package,you will find Shipping Tags on all parts of yourstone order.Each tagwill indicatethe unitmark andpartnumber,color,dimensions of the part, quantity, and theproduction number and job number.

Using these tags in conjunction with theAssembly Package will help plan convenientstorage locations on the job site and speedassembly of the parts into units.

Packing Slips

The Packing Slips included in yourshipping package inform you of the parts thathave been packagedon each pallet.These slips areorganized byPallet ID andwill list theassociatedproduction numbers,unit marks andquantities.

Legend / Delivery - Customer ResponsibilitiesNotification of Shipment

Once your order is complete and ready fordelivery, our shipping department will contactwith you with transport arrangements and dates.

Verify the Delivery

It is very important to verify your deliveryonce the stone is on your site.

Stone Legends carefully packs allshipments. As the stone shipment is unloaded,please check for any external damage to thepackaging caused BY THE CARRIER. If anydamage is observed, note this on the Bill ofLading when the material is signed for.

Often moisture buildup occurs duringshipping. We strongly recommend that theouter plastic / crate be removed and thematerial be allowed to aerate for about 48hours for final drying of the stone. Followingthis period, inspect each item for possibleshipment damage.

If there are any problems regarding theshipment, contact Stone Legends as soon aspossible. Refer to Remakes on page 452.

Site Preparation for Delivery

There are a few things you may need priorto the delivery of your stone order.

Space is an immediate consideration. Youwill need a level place for the stone to bedelivered, with enough room for the pallets tobe stored. The next consideration is a forklift.We recommend that you have a 4,000 lb.forklift on hand for the delivery and forrelocating your stone to other storagelocations on the job site. For jobs to beshipped by common carrier, the shippingdepartment requests a delivery truck with aliftgate. However, availability is dependent onthe carrier company's schedule and vehicles.

Job Site Inventory Tracking

The Stone Legends Delivery Packet isdesigned to aid you in keeping track of all ofthe units and parts that have been delivered.

Rather than just asimple packaging slip, youreceive information thatwill allow you to knowexactly what parts arepackaged on each palletor crate, what units thoseparts are associated with,how those units will beassembled, and where

those units will be installed on your project.With this tracking information at your

fingertips, you will be better able to pre-plan yourinstallation schedules and storage requirements.More than one field tradesman has called ouroffices and been directed to the specific part on aspecific pallet when he could not access thesedocuments on site while he was working.

What should I expect?

You shipping packet will include severalpieces of information to help verify and track yourshipment. These include:

Shipment Cover LetterStraight Bill of LadingPacking SlipsProduction Shop TicketAssembly Packet .

Shipment Cover Letter

The Shipment Cover Letter will be the firststatement of whatyour shipmentincluded. It will listthe Shipment ID,the Bill of LadingID, the Pallet ID's,and the associatedJob Number andProduction BatchNumbers .

Production Shop Ticket

The Production Shop Ticket will list all partsproduced under each Production Number. Thislist will give you a checklist by which to verifyquantities shipped. If any parts are missing,contact Stone Legends for replacements.Refer to Missing Parts, page 452.

Bill of Lading

The Straight Billof Lading is the

statement ofshipment based on

the carrier used. It willindicate the number of

pallets or cratesshipped, description of

shipment, the weight oftotal shipment, insurance

statements, and deliveryinstructions and notes.

The Bill of Lading will alsolist the pallets included in theshipment along with theirassociated Job Number,Production Number andweights per pallet.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / DeliveryAssembly Package

Along with the Shipping Package, you willreceive a final Assembly Package from thedrafting department. This package can beused to organize and install your stone.

Unit Plan Placement

One helpful piece of theAssembly Package is thePlan PlacementDrawings. By indicatinggraphicallywhere eachunit is locatedon yourproject, you caneasily organizethe pallets to bestored near thearea of installation.

Unit Assembly Marks

Imaginebuilding a modelairplane withoutinstructions. Theunit assemblymark drawingsare your basicinstructions toorganize theshipment of partsinto units.

By using the unit assembly marks and thecross sections associated with the units, theunits will be easily recognized and, moreimportantly, easily assembled. The parts are allnumbered and referenced to pallets shipped.

Missing Parts

With our exclusive inventory control andreconcilliation process, it is unlikely that stones

Damaged Parts

Even though Stone Legends takes great carein packaging your stone shipment, occasionallythere are parts damaged by negligence duringshipment. In these cases, contact Stone Legendsconcerning the replacement of the parts. SeeRemakes on this page for information onreplacements.

Chargeable Remakes

Occasionally stone parts will be damaged orbroken on site while moving or installing. StoneLegends realizes the importance of this situationand is determined to help to keep your projectrunning on schedule.

Contact Stone Legends with the parts needed.You will be charged for the needed parts, however,the order will be considered a ChargeableRemake with high priority production, the samehigh priority as though it were our error.

Safe Handling

Cast stone parts can be very heavy and mayneed two or more men to lift some of the pieces.

The edges are fragile. Extra precautionsshould be taken not to rest weight on corners.Much damage occurs on site, caused byimproper handling of the stone. For instance,always use packaging foam to protect the edgeswhile handling.

Remakes

Stone Legends will remake and ship anyparts of your order that have been damagedduring shipment, that are missing from yourshipment, or were made incorrectly, at no cost toyou, for up to six months of delivery date.Remakes have the highest priority in the plant.We can usually have the stone produced andreshipped in days.

Contact your job manager for specificinformation. We require written notification and,on occasion, ask for photos to illustrate theproblem.

If you picked up your shipment instead ofhaving us ship it to you, we will replace missingor improperly made parts, but not piecesdamaged in shipping. And, you will need topick the replacements up at the factory.

would be missing. Should it happen, we willcorrect immediately for up to six months. Ifstones appear to be missing from your shipment,contact your job manager. See Remakes on thispage for information on replacements.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Installation Considerations

Basic Installation

Whether you have one unit or a houseful ofstone, the basic steps are the same.

1. Organize and inspect the stone by unit,preferably near where it goes.

2. Starting at the bottom of the unit, placeeach stone carefully per the AssemblyPackage.

3. Level each layer as you go up the unit.Use shims to keep the joints even andcontrol dimensions.

Installation Note

There are many ways to install cast stonethat are acceptable. Stone Legends does notimply that these installation options are the onlyones available.

Pointing

Before pointing, mask off joints with tape.This is very important. Stone is porous. If it isnot taped, the unprotected surface may bestained, making clean up more difficult. Bluepainter's tape works best. Make sure the stoneis dry so the tape will stick.

To color match the mortar for pointing, mixfour parts of a matching color sand to 11/2 partswhite mortar mix. When the grout has set upsomewhat and after any final pointing up iscomplete, remove masking tape. At this time, youmay want to take a piece of short nap carpet orburlap and burnish the joints. This gives a betterfinish and makes the joints look more like thestone itself. Do not rake joints.

How do I find a mason?

There are masons in or around just aboutevery town or city in the country. Referrals are agood place to start your search.

Stone Legends keeps a database ofthousands of masons across the country. Inmost cases, we can find one near you that hasbeen referred by a client. Contact your StoneLegends estimator or job manager for a list ofstone masons in your area.

On the other hand, if you have workedwith a mason that has impressed you with hisabilities and knowledge and that you wouldlike to refer to our other clients, we wouldappreciate being able to add the informationto our database. Just send us the name,company name, address, phone and any othercontact information available.

Stone Mason

The first step is to find an experiencedmason who is up to date on all of the latestinstallation techniques and attachments. Withthis base, there should be no problems withyour stone installation. Often, the methodsare a matter of preference for the mason.

How much doesinstallation cost?

Many factors go into determining the of costof installing cast stone, including: area of thecountry, local market factors, labor costs, andthe quantity of stone to be installed.

On average, a reliable point of referencefor installation would be 40% - 60% of the totalcost of stone ordered. (As of January 2002).Final cost will vary with complexity of the units.

Avoid Installation Mistakes

Inherent with any project, mistakes will bemade in the installation of cast stone. Mostmistakes are harmless and unnoticeable orcan be repaired easily.

Working with qualified professionals, suchas stone masons and structural engineers, willhelp minimize mistakes and help the installationof your product last a lifetime and longer.

Shown here is one very common mistakethat occurs during installation of colonnades(long runs of columns). Thermal expansion ofthe steel caused by normal weather conditionswas not taken into consideration. This mistakeultimately led to the damage of every column inthe colonnade.

Steel tubing in this case spanning only 60to 70 feet can easily expand 11/4" due tothermal expansion. Attaching the steel directlyto the column causes a lateral load. This, inturn, causes damage once the steel expandsand contracts due to weather conditions.

By including skid plates to trap the metaltubing to the column, the vertical load remainsresting on the columns while allowing movementof the lateral load. This is just one example of whyusing professionals for installation is so important.

Damaged column shaft.

Typical stoneinstallation byqualified mason.The part hasbeen leveledand is beingsecured to thestructure.

4. Secure each stone to the structure withclips, ties, screws or other appropriatehardware. Use steel lintels as required.

5. Support any heavy parts externally duringinstallation.

Epoxy

We do not recommend using epoxy insteadof mortar for installation of cast stone. However,it can be used to support the cast stoneattachments to thestructure. Standardmortar acts as agasket of softermaterial, protectingthe stone fromdamage. This is aneffective techniquethat is still in usetoday.

6. Use regular mortar to fill joints. Leave 1"clear from surface for pointing.

7. Point the joints with a matching sandmixed with white mortar mix. (See below)

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Lateral Loading

Wall veneer is the most common form oflateral loading. For a brick or stone installation,attaching the stone to the wood, steel or masonryframe with various types of screws orattachments allows the load to be spreadbetween the brick veneer and the supportingwall. See the drawing on the right.

In the case of a plaster or stucco wallinstallation, attachments would be larger andstronger to allow the wall to completely support theweight of the stone. See the drawing on the left.

Legend / AttachmentsInstallation Details

Attachment drawings, when requested, areincluded in Submittal and Assembly Packagesas suggested installation details only.

All attachments, steel sizes, gaugethicknesses, and anchor sizes should becalculated by a structural engineer.

Stone Legends is not liable for installationof any kind.

Suggested Attachments

Books can be written on this subject. Hereare some common methods of attaching stoneto structures. By no means are these the onlymethods, or the best methods for your project.

Seismic conditions and building codesmean that structural engineering should alwaysbe done locally. The installation/attachmentmethods are the same in most cases, withsome variation based on region, structure andlocal practices.

Stone Legends works with architects,contractors and builders on a daily basis. Eachproject helps to build a database of informationthat helps future clients by suggestingattachments and installation instructions.

Load Bearing

Depending on the size of the stone and theamount of the load, Stone Legends productsare load bearing. It is highly recommended towork with a structural engineer in order todetermine load requirements. Our stone hasan average psi of 6000 lbs.

Span Loading

Steel lintels on buildings or over openingswill help to support stones that span distances.

One preference is to slot cut the back of thestone, hiding an inserted short steel angle toattach blind.

Another option is to support the stone fromunderneath, however, unless sandwichedbetween mortar joints, the steel lintel will beexposed to view.

Cross sectionof lintelinstallationand sampleinstallationphotos.

Stucco veneer installation, at left, with lintelsupporting the bottom and an angled strapat top. In the brick installation at right, thewall takes some of the load.

Sheer Loads

Primarily associated with columns and pillarsthat are free standinginstallations, weight issupported throughoutthe column itself. Inthis instance, it isnecessary to use pinsbetween the shaftpieces to controlhorizontal shifting ofthe stone.

In the case of a cap for landscape wall orlandscape pier, pins may be needed to attachthe caps to the structure.

Solid column withsteel pins.

Cap for Landscape Wall with steel pins.

Fasteners and Anchors

There aremany differenttypes of fastenersand anchors foruse in cast stoneinstallation.Following is onlya small sample ofyour options.Discuss thesewith your masonand structuralengineer for thebest solutions toyour localinstallationneeds.

Galvanized SteelAnchor.

Stainless SteelAnchor.

Thinset imbedthreaded insert.

J-Hook imbedthreaded insert.

Brick.Stucco.

TapCon Screw.

Construction Screw.

Stainless Steel Screw.

Self Tapping Screw.

Stone Anchor

Wood Anchors

Ring Shank Nail.

Metal Anchors

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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2 Way GalvanizedSteel Anchor.

Legend / Attachments

Sample attachmentsfor Square Topinstallation withKeystone.

Sample attachmentsfor Sill installation.

Installation and attachmentdrawings are provided assuggested details only.Consult with your structuralengineer before installation.Stone Legends is not liable forinstallation of any kind.

Galvanized SteelAnchor.

Sample attachmentsfor Surround Double-Sided installation.

Sample attachments forEyebrow Double-Sidedinstallation.

Strap Anchor.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Attachments

Some common attachments.

Strap Anchor.

Weld plate imbedand nelson bolts.Used commerciallyin most cases.

Shown are a few of the more commonattachements for cast stone. There are manyways to attach stone. The proper way for youdepends on your structure and local conditions.A structural engineer and local mason are yourbest sources for additional information.

Wall stud, behind.

TapCon Screws

Strap anchor.

J-Hook imbedthreaded insert.

Weld plates

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Frequently UsedCross Sections

There are literally hundreds of options tochoose from when installing cast stone. StoneLegends keeps frequently used installation andcross section drawings for as many options aspossible stored in our database.

Thesedrawings areavailable to beadded to yoursubmittal andassemblypackages, assuggestedoptions only,at any point inyour job.

Following are just a few of the crosssections used frequently for explainingattachment and installation options. In mostcases, simplified generic drawings give enoughinformation to help you make decisions.

Structure

The structural frame of a building involvesbeams and columns providing all that isstructurally necessary for a building to stand.There are basically three types of structures inarchitecture today: wood frame, masonry frameand steel frame.

Veneer

Veneer, or outer skin, consists of a thin sliceof material giving the effect of greater richnessin the architecture of a building. Types ofveneer include plaster or stucco, brick, woodand stone.

Installation Options

Both the structural framing and the type ofveneer must be taken into consideration toprovide the best options for attachments andinstallation. We recommend that you discussyour options with a structural engineer and amason prior to attempting any kind of stoneinstallation.

Left, wood framewith pin and wire.

Right, largerstoneinstallationsrequireadditionalattachments:strap anchorsand pins.

Left, a stonecornice mayrequire a clipanchor and anadditionalsteel lintel.

Right, fieldnotching may berequired for steellintel installations.

Left, hidden steellintels carry theload over longspans such asover surroundswithout beingexposed.

Detailed Cross Sections

Besides the basic generic cross sections,Stone Legends also has hundreds of detailedcross sections in our database.

Detailed cross sections give informationconcerning more advanced stone installationsbased on specific site conditions.

Above, steel framing for a double sidedinstallation: steel angles, bolts, and imbeds.

Right and below,are two differentinstallationoptions forsuspendedinstallations ofstone, such assoffits.

Left, imbeds areattachmentsadded duringproduction.Often theadditional cost iscompensated forduring theinstallation.

Stone Legends hasStone Legends hasStone Legends hasStone Legends hasStone Legends hashundreds ofhundreds ofhundreds ofhundreds ofhundreds of

cross sections to aid incross sections to aid incross sections to aid incross sections to aid incross sections to aid inyour installation.your installation.your installation.your installation.your installation.

Field Cutting

Stone Legendsalso has drawingsthat show optionsfor field cuttingrequirements.

Left, field cutoption that isstronger andmore aestheticthan the simplemiter cut.

Legend / Cross Sections / Details

Horizontal Banding.

Horizontal Banding.

Vertical Window Divider.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Technical Drawings

Always seeking new ways to help ourcustomers and their installers, Stone Legendscontinues to expand its database library oftechnical drawings. Just a few examples areshown here.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

Legend / Cross Sections / Details

Technical drawings can show differentoptions for cast stone installation.Varying types attachments can be usedfor the same installation, like thesurround shown, left. Discussattacment options with your mason.

When fieldcutting isrequired,technicaldrawingsnotify you ofthe locationsand offerinformationyou mightneed. Right,is an exampleof a surroundleginterfacingwith a slopedsill.

Technical drawings are used wheninterfacing between different types ofunits require critical design solutions,such as a balustrade handrailinterfacing with a column shaft, below.

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Legend / Cross Sections / Details

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

The technical drawings, above, displaydifferent options for the termintation abalustrade system. By highlighting theissue in advance, you have the informationthat will save you time and money. Making design decisions

can be tricky without theright information.Technical drawings giveyou that information in aneasy to understand format.

Complicated installations neednot be difficult to understand.Technical drawings helpexplain the relationshipsbetween the stone and theexisting structure.

Send Us Your Plans

Stone Legends can use your plans in orderto convey the information required to completeyour project. Sending your plans not only helpsin the estimating process, but will help in thesubmittal and installation phases. Your plans areimportant and cost effective tools, send themtoday.

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Legend / Cross Sections / DetailsCutting guides forstandard cut to fitparts and designoption guides areboth helpfuldiagrams for theclient.

Shown far right,even photos can beadded to betterexplain aninstallation detail.

As there are manydifferent installationoptions for any unit,it will help to havesome of the optionslaid out for you.

Discuss all optionswith your structuralengineer. StoneLegends is not liablefor installation of caststone units.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Cross Sections / Details

A unit may have multiple areas in whichcare is required during installation.Attachment diagrams help minimizemistakes that can often be made wheninstalling cast stone units.

Suspending cast stone can be complicated, but thediagram drawings help to determine the bestinstallation solutions.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Caring for Cast StoneCaring for Cast Stone

As with all things, cast stone must be caredfor once installed. The following informationwill provide you with recommended solutions toseveral areas of care, as well as, providesuggested products to use.

PROSOCO, Inc.

PROSOCO, Inc. is an industry leaderspecializing in the cleaning and sealing ofvarious types of masonry products, includingcast stone. Using samples of Stone Legendscast stone in all three standard colors,PROSOCO has provided laboratory tests andmade recommendations as to which of theirproducts, primarily cleaners and sealants, workwell with our products (Test results are avail-able upon request).

The following are their recommendationsfor cast stone care.

New Construction Cleaning

Based on the test results, both cleaners,Sure Klean® Vana Trol® and Sure Klean®

Burnished Custom Masonry Cleaner, and alldilutions performed well in removing excessmortar smears on the submitted tiles. Thecleaners performed well in removing the mortarsoils even after the mortar remained on thesurface of the tiles for 21 days under idealcuring conditions. Sure Klean® Vana Trol®

performed slightly better than Sure Klean®

Burnished Custom Masonry Cleaner in terms oftotal mortar removal.

It is also recommended that the selectedcleaners be used in the lowest possibleconcentration, typically a 1:3 dilution for SureKlean® Burnished Custom Masonry Cleanerand 1:8 dilution for Sure Klean® Vana Trol®.They should be rinsed with the lowest pressureof water as practical, garden hose strengthpreferred. To facilitate easier removal of excessmortar and construction dirt while minimizingany potential adverse affect on the stone, cleanwithin seven days of construction.

Surface Alterations

Both dilutions of Sure Klean® BurnishedCustom Masonry Cleaner and Sure Klean® VanaTrol® tested were effective in removing excessmortar and dirt from the cast stone tiles submittedfor testing. The most appropriate cleaner anddilution should be determined on the specific jobsite, and will be dependent primarily on thenature and severity of soiling present at thatlocation.

Protective Water Repellents

Based on test results, all of the treatmentscan be recommended for job site testing on all ofthe cast stone tiles. For added stain repellency,Stand Off® Stone, Tile & Masonry Protector andStand Off® Limestone & Marble Protector arerecommended.

Apply all products in accordance with themanufacturer’s recommendation provided oncontainer labels and product data sheets. Testingshould be conducted on site to determine themost appropriate water repellent product andprocedures for a particular project. See productliterature for additional application and productinformation.

Protective Stain Repellents

Based on test results, Stand Off® Stone, Tile& Masonry Protector and Stand Off® Gloss ‘NGuard can be recommended for use. For thebest beading characteristics, Stand Off® Stone,Tile & Masonry Protector is recommended. Forslight color enhancement and slight gloss, StandOff® Gloss ‘N Guard is recommended.

Apply all products in accordance with themanufacturer’s recommendation provided oncontainer labels and product data sheets. On sitetesting should always be conducted to determinethe most appropriate stain repellent andprocedures for a particular project.

PROSOCO, Inc.

Recognized nationally, PROSOCO has factory representatives availablethroughout the USA, who provide complimentary job site assistance and adviceregarding the care and cleaning of stone. For information on how to contactPROSOCO, Inc., call Stone Legends at 1(800) 398-1199.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Caring for Cast StoneSealers

Unless you want a specific look, cast stonedoes not need a finish or sealer. Some like toseal it to make future cleaning easier (only asoft brush and water).

To protect your stone from the elements, werecommend PROSOCO's Weather Seal PD orChemProbe's Prime-A-Pell®.

To protect your stone from staining, werecommend a siloxane based repellent, suchas PROSOCO Stand Off® Limestone andMarble Protector.

If you plan to seal, please do so afterinstallation and cleaning and allow the stone todry before applying any sealer.

For information about PROSOCO, Inc. andChemProbe, Inc., contact the Stone Legendssales staff at 1-800-398-1199.

Stone LegendsRecommendations

Following are some other recom-mendations from Stone Legends. Considerthese the post-construction final punchout.

Smoke Protection

We recommend a water-based product thatprovides excellent protection such as LambertSouthwest's DecoSeal. (DecoSeal will slightlydarken the stone but does allow easy wipedown of stone products).

Patching Cast Stone

The following is a basic four step processfor patching you cast stone product.

1. Crush extra stone to a fine powder withhammer. It is necessary to pulverize thesands to refine the patch.

2. Mix one (1) part adhesive with two(parts) sand or stone powder. Addsmall amounts of water until a stiff pastedevelops. Be sure to use very smallamounts of water at a time!

3. Slightly dampen stone in patch area.Apply sand/adhesive paste with puttyknife. Sculpt with edge of a stainlesssteel tool to match adjacent stone.

4. Repeat if necessary.

5. After fully dried, it may require a verylight acid wash. Be sure to rinsethoroughly to neutralize the acid.

PaintUse either a methylene chloride or

non-methylene chloride masonry paint strippersuch as PROSOCO Safety Peel

Food / BeverageUse a ph neutral non-acidic cleaner such as

PROSOCO – Rinse-less Cleaner

Copper / Metallic StainsUse a phosphoric acid based cleaner such

as PROSOCO Light Duty Concrete Cleaner.

Mold / Mildew / AlgaeUse a product containing a biocide to kill the

mold spore such as PROSOCO – BioKlean®

Household bleach is effective, but difficult toremove from the stone.

Oil / Tar / GreaseUsing a non-acidic cleaner / degreaser such

as PROSOCO Asphalt & Tar Remover, FastActing Stripper, EK Degreaser

Remove heavy build up by scraping prior toapplication of chemical cleanser.

For best results in all cleaning, follow thedirections on the label and use a hotor warm water rinse with pressurenot exceeding 1000 lbs.

Cleaning Cast Stone

After installation, we recommend cleaningthe stone with a solution of muriatic acid andwater (75% water), or with one of the cleanersfrom PROSOCO discussed on page 462.

When using the muriatic acid solution,cover areas that can bedamaged. Wear rubbergloves. Work on a smallarea at a time. Wet thestone with clear waterfirst. This is veryimportant so you do notetch the surface of thestone. Apply acidsolution and let sit for aminute. Rub stubbornstains with a soft brush.Do not use a metalbrush. Rinse with clearwater. This should getrid of stains, smudgesand some mortarsplashes. Repeat application for stubbornstains. Cast stone will take several days to dryevenly.

For the PROSOCO products, follow labeldirections.

To Remove:

MortarUse acid based proprietary cleaners,

such as Sure Klean® Vana Trol® (see page 462for more information).

Dirty stone to be cleaned.

Wear rubbergloves to protectyour skin fromthe cleaners.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Colors and Finishes

Colors

Stone Legends offers three standard colorsfor our cast stone products. These are Tan, Buffand White (refer to color photos on this page).The Tan and White colors are comparable toIndiana limestone, while our Buff resemblesthe limestone indigenous to Texas.

We have tried to make these as accurateas possible, but final color selection should bemade from actual samples that will befurnished to you after your job has been setup,and prior to receiving your contract shopdrawings, unless specifically requested earlier.

Color Matching

Stone Legends products have very littlecolor variation from piece to piece. Somevariation is typical of a natural product. Ifdesired, stone can be tinted slightly to even outthe color overall. To achieve this:

1. Take a piece of waste stone to the localpaint store. Purchase some A100 Latexpaint in a color that matches the stone.

2. Dilute the paint to a thin stain texture.Start with 15 drops of water to 1 drop ofpaint. You may have to thicken slightly.But the idea is to have a very thin stain.

3. Using a makeup sponge or otherapplicator, lightly dab the color on thearea to be blended. Be sure to featherover a large area to maximize theblending.

4. Allow to dry. You may use a hand-helddryer to speed the process.

5. Apply more paint wash if desired. Applyin small steps to avoid over coloring.

Antiquating

There are many ways in which to accomplishthe aged or antique / faux look.

The natural process involves the set up by analgae or a bacteria growing in the stone or a dirtlodging in the stone. Most of the time, if youleave the natural patina on the exterior of thestone it will age on its own just fine, provided youdon’t seal the stone or inhibit it in anyway.

You’ll especially notice the algae growingclose to trees that retain moisture. Also, you’llnotice one side of the trees are generally green.In general, the stone in this situation wouldproduce the same effect.

However, there are several ways that you canaccelerate the process. Contact Stone Legendsfor additional information.

Faux Finish

Faux finishing is the term for decorativepainting techniques. Sponging, ragging, rag-rolling and color washing are some of the morepopular finishing techniques.

These techniques are so popular simplybecause they’re easy, inexpensive and offer atruly customized look. Plus, as an added bonus,they’re easy to correct Simply repaint and startover. All you need are the right tools, someinstruction and a little practice.

Decorating retailers can help with the first twoof these requirements and offer all the necessaryproducts to get the job done right. Give thedecorating centers in your area a call and findout what they have to offer.

Contact your the Stone Legends sales stafffor step by step instructions for these techniques.

Buff.

White.

Tan. Color Washing

Color washing is one ofthe fastest and softestfinishes to do. Considerdoing multiple color washesto achieve your desiredeffect.

Smooshing

Smooshing is a verydramatic technique that willenhance the texture anddrama of your stone.

Ragging Off

Ragging produces a verysoft finish, but one of themore difficult ones to master.For your first time, alwayswork with a partner.

Stone Washing

A grainy, highly texturedtechnique which captures thenatural essence of stone.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / Technical Information

Mix Design

Stone Legends' cast stone is a mixture ofcrushed silica quartz and a bonding agent in amatrix. The final effect is that of naturallimestone.

PSI Ratings

Stone Legends' cast stone products will havea minimum 6500 psi rating .

Finishing the Unfinished Side

Sometimes the back of a stone is visible. Toget a finish similar to the surface on the front ofthe stone, two steps are required.

1. Rubbing or stoning the edges isrecommended if one of the back edges isexposed or not adjacent to a mortar joint.Fine white stones are required to polishedges. Do not use any stone that is notwhite or the fines will fill the pores of thestone and leave behind another problemin the wake.

2. To remove the trowel face, acid washingwill remove the silted surface and exposethe quartz face adding luster and anevenness of surface texture. Thestrength of the muriatic acid or therepeating of the etching process willdetermine the ultimate texture.

Is there a recommendedpump for fountains?

Stone Legends recommends that you contactyour local pool specialist. He should be able torecommend the best pump for your fountain andhave access to proper installation instructions andhardware.

Weight of Cast Stone

Use this equation:

.079 X cubic inch total= weight in pounds

Therefore a cubic foot is:

0.079 x 12 x 12 x 12= 136.5 lbs.

While every effort is made to keep individualpieces weight to a manageable level, StoneLegends recommends moving pieces with two ormore men.

Does Stone Legends weigheach part?

We do not currently weigh any piecesindividually due to the possibility of damage to thestone. Pallets are weighed as a whole and anyweight estimation of a single stone is based on arough mathematical calculation.

How many PSI is a fully setmortar joint rated to?

Mortar can be purchased in varying strengths.Types A & B average between 1600-2400 psi.That is considerably less than the 6500 lb. psirating of the stone, which is as it should be.

The softer mortar's role is to provide a gasketseat, allowing minor movements of expansion andcontraction of the stone.

Mortar mixtures resulting in extremely highpsi’s should be avoided to prevent possibledamage to the stone and structural instability.

Can Thinset be used in lieu ofmortar mix?

The most common usage of thinset is inflooring applications. Best results will be obtainedby following Stone Legends recommended mortarspecifications. Nonstandard mortar mixes shouldonly be considered after careful reading of allapplicable product labels. Note that some frostproof mortar mixes have additives found in thinset.

Custom Colors

Custom colors and finishes are available.Call Stone Legends to discuss your options withone of our consultants.

A sample will be required in order to match thecolor to your existing stone. Quotes are basedon the difficulty of matching the color or finish.

S T O N E L E G E N D S301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / GlossaryAbsorAbsorAbsorAbsorAbsorptionptionptionptionptionPercentage of moisture absorbed byweight after immersion in water.

Acid EtchingAcid EtchingAcid EtchingAcid EtchingAcid EtchingProcess of applying a solution ofhydrochloric or muriatic acid and waterto the exposed surface of cast stone inorder to remove the cement film fromthe aggregates, achieving a fine-grained finish which simulates naturalcut stone.

AnchorAnchorAnchorAnchorAnchorMetal device used for securing caststone to a rigid structure.

ArchArchArchArchArchA basic architectural structure buildover an opening that is supported fromthe sides only. The downward pressureit transformed into a lateral thrust. Theshape is usually described by theinterior outline: CircleTop, Elliptical,Gothic, etc.

ArchitraveArchitraveArchitraveArchitraveArchitraveThe bottom portion of an entablaturebearing on the column capitals andsupporting the frieze.

AreaAreaAreaAreaAreaIn Stone Legends' estimating, Area isused to break down a set of plans intological groupings of products that canbe used to identify units needed. It canbe based on specific products:

Windows,Balustrade, orColumns

or on locations shown on the plans:Second Floor,Front Entry, orGuesthouse

Assembly DrawingAssembly DrawingAssembly DrawingAssembly DrawingAssembly DrawingA drawing that details most aspects ofthe installation with piece markings andfinal locations of stones.

BalusterBalusterBalusterBalusterBaluster A small column or othervertical member used tosupport a stair or parapetrailing.

BalustradeBalustradeBalustradeBalustradeBalustradeAn entire railing system as along theedge of a balcony or stair. Includes toprail, balusters, and a bottom rail. Runs ofbalustrade are occasionally separated bynewel piers.

Band CourBand CourBand CourBand CourBand CourseseseseseSee Belt course

BandingBandingBandingBandingBandingA flat horizontal fascia, or a continuousmember or series of moldings projectingslightly from the wall plane, encircling abuilding or along a wall that makes adivision in the wall.

Base CourBase CourBase CourBase CourBase CourseseseseseContinuous horizontal course that sets onthe brick ledge. It is the first course set ina wall.

Bed JointBed JointBed JointBed JointBed JointThe joint that the stone sets on. It isnormally filled with mortar or backer rodand sealant.

Belt CourBelt CourBelt CourBelt CourBelt CourseseseseseContinuous horizontal course of caststone incorporated in a wall above thebase course and below the frieze.

BevelBevelBevelBevelBevelSee Chamfer

Bid/EstimateBid/EstimateBid/EstimateBid/EstimateBid/EstimateA documented list of products that StoneLegends proposes to produce and sell toa customer based on our interpretation ofthe customer's drawings, faxes, sketchesor complete plans.

BugholeBugholeBugholeBugholeBugholeAn air void in concrete not found in caststone.

BullnoseBullnoseBullnoseBullnoseBullnoseConvex molding which usually starts atthe top of the cast stone unit andreturns to the predominant face.

CapitalCapitalCapitalCapitalCapitalUppermostmember of acolumn or apilastercrowning theshaft.

Cast StoneCast StoneCast StoneCast StoneCast StoneA highly refined architectural precastconcrete building stone manufacturedfrom a mixture of portland cement,coarse aggregates and fine aggregatesto simulate natural cut stone.

Coated RebarCoated RebarCoated RebarCoated RebarCoated RebarRebar coated with a zinc alloy or epoxy.This rebar is normally used when it iswithin 11/2" of an exposed face.

ChamferChamferChamferChamferChamferSlantedsurface,whichconnects twoexternalsurfaces.

ColorColorColorColorColoringingingingingThe process of (or material used for)tinting the hue of cast stone. It isnormally achieved through the use ofaggregates or inorganic iron oxidepigments.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Legend / GlossaryColumnColumnColumnColumnColumnA supporting pillar usuallyconsisting of a round shaft,a capital, and a base.Columns may be of manydesign schools, fromclassical to modern, solidor hollow, whole orpartials.

CopingCopingCopingCopingCopingA stone unit used to cap off the top of awall. Its function is to protect the wallfrom the natural elements as well asadding an aesthetic value to the wall.

CorCorCorCorCorniceniceniceniceniceThe uppermost division of anentablature; a projecting shelf alongthe top of a wall supported by a seriesof brackets; the exterior trim at themeeting of a roof and wall, consisting ofsoffit, fascia and crown molding.

CourCourCourCourCourseseseseseHorizontal scope of units incorporatedin a wall.

CrampCrampCrampCrampCramp“U” shaped metal anchor used to attachtwo abutting units.

Cross SectionCross SectionCross SectionCross SectionCross SectionA plane cutting through an object, or acutaway view showing the innerworkings of an object. Cross sectionsare used to show assembly and otherdetails needed to understand a Unit.

CurCurCurCurCuringingingingingThe process of hydrating the PortlandCement in cast stone to a specified ageor compressive strength in a warm,moist environment.

Customer Plan PlacementCustomer Plan PlacementCustomer Plan PlacementCustomer Plan PlacementCustomer Plan PlacementA pictorial document furnished by theclient used to locate the placement ofunits. This document may be an

architectural drawing, a fax, a blue line, aphotograph or other form of picture.Used to take off the areas and groups ofunits required for a project.

Cut StoneCut StoneCut StoneCut StoneCut StoneNatural stone quarried and dressed to anarchitectural shape.

DentilDentilDentilDentilDentilBlock projections of anentablature below thecornice course.

DescrDescrDescrDescrDescriptioniptioniptioniptioniptionIn the Bid/Estimate, the description ofthe specific Line Item being quoted. Thiscould be a single Part like a baluster, or acomplex Unit like an entry. TheDescription will tell you what is coveredin the Line Item.

Dimensions, ControlDimensions, ControlDimensions, ControlDimensions, ControlDimensions, ControlMinimum dimensions needed to describea Unit, such as the width and height of amasonry opening for a window surround.Only Control Dimensions are approvedby the client in the shop drawing phase.

DowelDowelDowelDowelDowelRound (usually noncorrosive) metal pinused in anchoring and aligning cast stone.

Drawings, ShopDrawings, ShopDrawings, ShopDrawings, ShopDrawings, ShopThe drawing submitted for approvalshowing control dimensions, elevation,plan views and any necessary unit crosssections.

DraDraDraDraDrawings,wings,wings,wings,wings, Unit Interf Unit Interf Unit Interf Unit Interf Unit InterfaceaceaceaceaceA drawing showing the placement andinterconnection of Units in an area.

DrDrDrDrDripipipipipContinuous groove cut or cast into thebottom of the projecting edge of caststone in order to disrupt the capillaryattraction of water to the wall below.

DrDrDrDrDry y y y y TTTTTampampampampampDry tamping is the process used tomake cast stone. The design mix of thestone is mechanically tamped into arigid form until it is dense and ready forremoval. The final product takes on theshape of the form and can be anythingfrom a complex, ornamented columncapital to a simple panel of flat stone.

EfflorescenceEfflorescenceEfflorescenceEfflorescenceEfflorescenceDeposit of saline particles on theweather face of a masonry wall.Usually can be removed with an acidwash.

EntablatureEntablatureEntablatureEntablatureEntablatureSeries of horizontal courses thatincorporates an architrave, frieze, andcornice.

EntasisEntasisEntasisEntasisEntasisThe portion of a classical column, whichhas a diminishing arc on the shaft. Thelower third of the column is straight(two-thirds entasiscolumn).

ErectionErectionErectionErectionErectionSetting of largestones usuallywith a crane.

FaceFaceFaceFaceFaceThe exposed portion of cast stone afterit is installed.

FasciaFasciaFasciaFasciaFasciaA broad and well-defined continuoushorizontal band of cast stone at leastheader high.

Feather EdgeFeather EdgeFeather EdgeFeather EdgeFeather EdgeA thin edge, so named because of itsfrailty when handled (see quirk miter).

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Legend / GlossaryFFFFFororororormmmmmA form is used to shape cast stone. Itcan be constructed from wood, plaster,rubber, fiberglass, and other materials.

FrFrFrFrFriezeiezeiezeiezeiezeFlat unit of an entablature locatedbetween the architrave and cornice.

Full BedFull BedFull BedFull BedFull BedA horizontal joint completely filled withmortar.

GroutGroutGroutGroutGroutMortar of pouring consistency.

HeaderHeaderHeaderHeaderHeaderStone unit running horizontally over anopening in a wall. Not self-supporting(see lintel).

InserInserInserInserInsertttttA metal device cast into a unit normallyused for anchoring or handling.

InciseInciseInciseInciseInciseTo cast concave or engrave.

InscrInscrInscrInscrInscriptioniptioniptioniptioniptionCharacters incised into a unit.

JambJambJambJambJambThe vertical stone running up the sideof an opening.

JobJobJobJobJobA contracted Bid/Estimate "SPECIFING"products to be drafted and produced forthe client.

Job NumberJob NumberJob NumberJob NumberJob NumberNumber assigned to a specific job. Jobfiles, Drafting files and much morereferences the Job Number, whichpoints to a specific contracted BidEstimate with Change Orders, andother information.

JointJointJointJointJointGap between masonry units filled withmortar or backer rod and sealant.

Jointing SchemeJointing SchemeJointing SchemeJointing SchemeJointing SchemeThe jointing pattern shown on shop andassembly drawings. The pattern isdesigned to be aesthetically pleasing.

KeystoneKeystoneKeystoneKeystoneKeystoneOriginally, the final supporting unit at thecenter of an arch. It is generally wedgeshaped. At Stone Legends, Keystonesare individual Units, as well as beingused in other Units. See Chapter 4:Opening Surrounds.

Lift HookLift HookLift HookLift HookLift HookA metal device embedded into the caststone for the purpose of lifting and/oranchoring.

Line ItemLine ItemLine ItemLine ItemLine ItemThe basic part of a Bid/Estimate, the lineitems detail what is actually beingestimated and how it is being done. LineItems are usually grouped into ProductGroups or Areas for convenience, withsubtotals shown. A line item may be asingle piece of stone or a Unit consistingof many pieces of stone.

LintelLintelLintelLintelLintelA unit spanning an opening and carryingthe load of a wall above.

MasonrMasonrMasonrMasonrMasonryyyyyConstruction made by the laying of unitsof substantial material such as brick,concrete block, and cast stone.

MasonrMasonrMasonrMasonrMasonry Openingy Openingy Openingy Openingy OpeningThe actual opening size of a window,door, vent or fireplace. The masonryopening is the basis for the description ofmany Unit Types, and is the basis for theControl Dimensions used in preparingShop Drawings.

MiterMiterMiterMiterMiterThe splicing of two cast stone profiles atan angle (see quirk miter).

MedallionMedallionMedallionMedallionMedallionAn ornamental block.

ModelModelModelModelModelThe positive shape that represents thefinal product. The form for making caststone is produced from a model.

MorMorMorMorMortartartartartarA blend of cement, lime, sand, andwater that is applied at a pliableconsistency to bond masonry units.Mortar bonds and cushions the stone,acting as a compression gasket.

MullionMullionMullionMullionMullionA vertical member that forms aseparation from adjacent window anddoorframes.

PPPPPararararartttttSpecific pieces of stone used to make afinal installed Unit.

PointingPointingPointingPointingPointingFinal finishing of a stone installation.The joints are left clear about 1" backfrom the face of the stone and filled witheither a matching or contrasting mortarmix.

Product GroupProduct GroupProduct GroupProduct GroupProduct GroupA logical and recognizable grouping ofproducts. See also Area.

ProfileProfileProfileProfileProfileOutline used to makean extruded piece ofstone. At StoneLegends, profiles aregrouped by shape, withsimilarly shapedprofiles having namesthat start with a specific letter orcombination of letters.

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Quirk MiterQuirk MiterQuirk MiterQuirk MiterQuirk MiterAn end condition cast with a forty-fivedegree angle and an edge put on thepoint at a ninety-degree angle toeliminate feather edging.

QuoinQuoinQuoinQuoinQuoinCast stone blockused to make up acorner of a wall.

RegletRegletRegletRegletRegletA continuousgroove cast or cutinto a cast stone unit to receiveflashing.

ReinforcingReinforcingReinforcingReinforcingReinforcingRebar placed into a cast stone unitduring the manufacturing process toaugment the unit during handling or toenable it to carry a structural load (i.e.lintel).

RebarRebarRebarRebarRebarA deformed steel unit used forreinforcing cast stone.

ReturReturReturReturReturnnnnnAn external corner of a profiled unit.

RevealRevealRevealRevealRevealThe side of an opening (as for awindow) between a frame and the outersurface of a wall.

RusticationRusticationRusticationRusticationRusticationAn incision cast around the outer edgesof a unit to produce a shaded affect.

SampleSampleSampleSampleSampleThe specimen submitted to represent thecolor and texture of cast stone. Thisspecimen dictates the general range ofthe color and texture of production pieces.

SettingSettingSettingSettingSettingThe mason’s process of installing andanchoring cast stone.

Legend / GlossarySetting BedSetting BedSetting BedSetting BedSetting BedSurface space allotted for mortar jointsbetween masonry units. The materialsused for the structure in questiondetermine the minimum setting beddimensions.

Setting PadSetting PadSetting PadSetting PadSetting PadNoncorrosive pads used to set cast stoneon in order to prevent the bed joint fromcompressing at the time of setting.

SoffitSoffitSoffitSoffitSoffitThe exposed underside portion of a unit.

SprSprSprSprSpring Lineing Lineing Lineing Lineing LinePoint in a unit at which a straight elementtransitions into a radiused element.Where multiple radii are employed, thetransition between each radiusedelement is referred to as a spring line.

SurSurSurSurSurroundroundroundroundroundDecorative stone casing to go around anopening, such as a door or window.Surround Units can be many shapesand virtually any size. See Chapter 4:Opening Surrounds for more information.

TTTTTemplaemplaemplaemplaemplateteteteteA type of model used to convey thepattern, shape, or profile to be used bythe manufacturer in the molding process.

TTTTTextureextureextureextureextureThe finish structure consisting of visualand tactile surface qualities.

TTTTToleranceoleranceoleranceoleranceoleranceAllowable deviation from specifieddimensions.

UnitUnitUnitUnitUnitA unit is a logical assembly of masonryparts used to build a final product.Examples: Columns, Door Surrounds,Entries, Balustrade, Fountains.

VVVVVoluteoluteoluteoluteoluteThe scroll shaped ornament formingthe chief feature on an Ionic capital.

WWWWWarararararpppppTwist or bowing of final castingmeasured by deviation from plane andtolerance.

WWWWWashashashashashA sloping horizontal surface formed tocause water to run off.

WWWWWaaaaater Repellantter Repellantter Repellantter Repellantter RepellantNormally a clear sealer sprayed orbrushed on the exposed portion of amasonry wall to deflect moisture. Seepages 484-485 for more information.

WWWWWaaaaatertertertertertabtabtabtabtableleleleleThe course ofcast stonethat sits onthe basecourse. Thiscoursenormallytranscendsan offset inthe building.

WWWWWeep Holeeep Holeeep Holeeep Holeeep HoleAn opening normally in a masonry headjoint at the bottom of a unit to allow anymoisture behind it to escape.

WWWWWeld Plaeld Plaeld Plaeld Plaeld PlateteteteteA square metal device cast flush to thesurface for attachment by means ofwelding.

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One Year LimitedProduct Warranty

The manufacturer warrants for one year tothe purchaser that the material manufacturedwill pass compressive strength standardsestablished by the industry to exceed 5000 psi.when tested in accordance with C-1194. StoneLegends products exceed this standard. A freereplacement will be provided for each productthat fails to pass this test. This warranty doesnot cover any accessory materials or labor,such as flashing, grouting, installation or anyother related costs. The manufactured materialmust be installed by all applicable federal,state, and local building codes in order for thewarranty to be valid. Manufacturer reserves theright to inspect, photograph, and removesamples of alleged defective product.

The manufacturer’s warranty is exclusiveand in lieu of all other warranties whetherwritten, oral, implied, or statutory, excluding anywarranty of merchantability or fitness for aparticular purpose and expressly excludesliability for any incidental, consequential, orother damages, and liability based upon anyalleged negligence, breach of duty or any otherlegal theory other than the limited liabilitywarranty set forth above. The maximum liabilityshall not exceed the purchase price of thematerial provided.

This warranty expressly excludes liabilityfor color variations, cracking, or chipping ofmanufactured materials.

This warranty gives you specific legal rightsand there may be other rights that vary fromstate to state.

Warranty DepartmentStone Legends301 Pleasant DriveDallas, Texas 75217

Delays & Acceptance

Scheduling is a very important part of everyproject. The best way we can sum up thissituation is "A delay on your part does notnecessarily facilitate a rush on our part." But, justas with a doctor/patient relationship, we attemptto fulfill every requirement that our customer has.Prompt attention to all correspondence is thebest way to avoid scheduling problems. Ordersare processed in the sequence they arereceived. Delivery dates are always an estimate,especially for custom orders. With this in mind,we suggest you place your orders well inadvance.

Cancellations & Returns

When cancelling an order, please note thatwe charge a cancellation fee to cover alladministrative costs incurred. Once an order hasbeen released to production, it cannot becancelled or changed. There is also a restockingfee for returned standard items and all returnsmust be pre-approved by Stone Legends.Return freight charges are the responsibility ofthe customer.

Warranty

Our products are warranted to be free fromdefect, except those related to the natural color

variation inherent in theproduction of cast stone.Any defective product willbe replaced. Refer toOne Year Limited ProductWarranty.

Customer Service

We value your business and your satisfactionis very important to us. Our sales technicians willbe happy to assist you with placing your order. Aproposal will be sent to you for your approvaland authorization to proceed. Once you havesigned a contract and sent in your deposit,detailed shop drawings of each item will befurnished for your approval. Throughout yourproject, you will be updated with schedules andnotified of the shipping date. We have theexpertise here. Please be patient as we try togive your the best we have when needed.

Thank You

We appreciate your orders and welcomeany comments or suggestions you may haveregarding our products or services. We wouldalso like to have photographs of yourcompleted projects to help keep our catalogand portfolio up to date. We hope our productsmake your job easier and a huge success.

Legend / Ordering Information / Sales PoliciesPlacing an Order

Placing an order is simple. You send usyour plans, ideas, desires, photos whatever.We respond with a line item estimate bid foryour approval. Call us and we will help youselect appropriate units, make suggestions onthe best way to achieve the look you want,work with you to satisfy your desires.

The more information you can furnish, theeasier it is. However, we can and have workedwith extremely sketchy ideas.

Call us at 1-800-398-1199. We are here tohelp you.

Modifications &Custom Orders

Any changes to the standard criteria listedin each chapter should be discussed with oursales technicians to determine additionalcharges that will be required. Customrequirements are priced according to yourdesigns and specifications. Please send usyour drawings so we may accurately estimateany custom items. A minimum 50% deposit isrequired before production can begin. Ordersare noncancellable once production hasstarted. Custom designs cannot be returned.Remember, you can always TAKE THE EASYWAY OUT by sending us your plans andwe will provide a complete cost Estimate / Bidincluding freight.

Pricing

Cost factors do not include shipping,administration, shop drawings, custom piecelengths, or sales tax within Texas. Cost factorsare effective February 1, 2002 and subject tochange without notice. Orders less than$3,000 must be 100% prepaid. Larger ordersrequire a deposit to begin processing. Thebalance is due upon completion of production.All orders must be prepaid prior to shipment,including freight charges.

Main entrance to theStone Legends officein Dallas, Texas.

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]

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Stone Legends - Second Edition

S T O N E L E G E N D S 301 Pleasant Drive • Dallas, TX 75217(800) 398-1199 • FAX (214) 398-1293www.stonelegends.com•[email protected]