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CAST IRON SUPPORTS OUTDOOR STREET LIGHTING

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Page 1: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

CAST IRON SUPPORTS

OUTDOOR STREET LIGHTING

Page 2: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING1. Classification:

• As per application• As per materials

2. Manufacturing process:• Previous research.• Building Moulds.• Smelting pieces.• Mechanize• Finishing• Packing/Handling.

3. General Characteristics:• Differences between cast Iron/Aluminium

4. Quality control possible faults

5. Summary, comments & conclusions

Page 3: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SUPPORTS OF CAST IRON

APPLICATION

• Columns

• Brackets

MATERIALS

• Cast Iron.• Cast Aluminium• Others no ferrics

Page 4: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

MANUFACTURING PROCESS OF CAST IRON LIGHT FITTING

Previous research.

Building Moulds

Smelting pieces

Moulding Positioning Closing boxes Fusion Rinding Fettled

MechanizeDrillWinchAdjustments

FinishingshotpeenedPutty / finishingPrimer coatingFinishing coated -

colourCamera de

polymerisation

Packing / handling.

Page 5: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

• No norm no standardization / certified

• Research of R. to finite parts.

PREVIOUS RESEARCH

Page 6: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

BUILDING MOULDS

Page 7: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SMELTING PIECES PROCESS

Page 8: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

MODEL - MOULD - PIECE

Positive model

Negative Mould

positive part

Page 9: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

Mold

Mold with inner part

Page 10: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

MELTING / MELT DRAIN

Page 11: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 12: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 13: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 14: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 15: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 16: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 17: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 18: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 19: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 20: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 21: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 22: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 23: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing
Page 24: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

RINDING

Page 25: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

FETTLED

Page 26: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

MACHINING

WINCH

DRILL

ADJUSTMENTS

Page 27: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

• Energetic mechanical pickling – shotpeened.

• Primer coating - epoxy 2 components 50/60 μ

• application polyurethane 2 components 90 μ

• Polymerisation chamber

• Packing

FINISHING

Page 28: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SHOTPEENED

ENERGETIC MECHANICAL PICKLING

Page 29: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

PUTTIED / FINISHING

Page 30: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

PRIMER APPLICATION• Primer - epoxy 2 components 50/60 μ

• Application of polyurethane in 2 components 90 μ

Page 31: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

POLYMERISATION CHAMBER

Page 32: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

PACKING / HANDLING

Page 33: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

GENERAL CHARACTERISTICS OF OUTDOOR STREET LIGHTING IN CAST IRON

• Reproduction of forms

• Great similarity of pieces

• Section & Strongest

• Texture

• Synonymous of quality

• Recyclable 100% without cost raw material

Page 34: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

REPRODUCTION FORMS

PART

MODEL

Page 35: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

GREAT SIMILARITY OF PIECES

Page 36: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SECTION & STRONGEST

BS 3000

Page 37: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

TEXTURE

DETAIL OF

BS 3000

Page 38: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SYNONYMOUS OF QUALITY

MATARÓ, SPAIN PROJECT

Page 39: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SYNONYMOUS OF QUALITY

TARRAGONA, SPAIN PROJECT

Page 40: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SYNONYMOUS OF QUALITY

SEVERAL

PROJECTS

ALICANTE VALENCIA

Page 41: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

RECYCLABLE 100% WITHOUT COSTRAW MATERIAL

PEAR

FURNACE LOADING

Page 42: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

CHARACTERISTICS OF CAST IRON

• Type EN-GJL-200 As per norm: EN 1561

• Type EN-GJS-500-7As per norm: EN 1563

• Differents degrees R. of stretching.

• Good behavior to oxidation.

– Non reduction section.- Oxide = Protection

Grey cast iron (traditional)

Ductile cast iron (> R)

Page 43: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

• Norm EN 1706

• Many alloys according to application.

• Great difference of €/Kg. Acording quality Danger

• In “normal” alloys, porous oxide Progressive

Oxidation• Galvanic Par with fastening bolts & Columns.

CHARACTERISTICS OF CAST ALUMINIUM

Page 44: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

QUALITY CONTROL

• Metallurgical quality control • Thicknesses control with ultrasounds • Hardness control• Primer micron-size control & painting by

ultrasounds• Adherence control• Chamber control of foggy salt • Ultraviolet chamber control• Effort in point control in test machine.

POSSIBILITYOF FAULTS

Page 45: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

METALLURICAL QUALITY CONTROL

Page 46: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

THICKNESS CONTROL WITH ULTRASOUNDS

Page 47: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

HARDNESS CONTROL

Page 48: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

PRIMER MICRON-SIZE CONTROL & PAINTING BY ULTRASOUNDS

Page 49: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

ADHERENCE CONTROL

Page 50: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

CHAMBER CONTROL OF FOGGY SALT

Page 51: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

ULTRAVIOLET CHAMBER CONTROL

Page 52: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

EFFORT IN POINT CONTROLIN TEST MACHINE

Page 53: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SUMMARY, COMMENTS & CONCLUSIONS

• Historically, light fitting with gas were only of casting• Possibility of recovering old forms• Project quality• Possibility of mixed lamp post + slender + economic• Cast iron Lamp post

- Progression of oxidation- Galvanic Par

• Brackets of cast aluminium, thickness 1/3• Columns no approved Pay attention to the quality• Are hte supports “for all the life”• Sevilla, supports catenary tram with outdoor street lighting• Sculptures up to 8 Tn.• Differents pieces not catalogued• Class I. to control gear is essential earth wire.

Page 54: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

BINEFAR

CASTING OF BIG PIECESBINÉFAR (SPAIN)

Page 55: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

MONZÓN

HANDLING & LOGISTICMONZÓN (SPAIN)

Page 56: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

SABADELL

CASTING OF SMALL PIECES & HEAD OFFICESSABADELL (BARCELONA-SPAIN)

Page 57: CAST IRON SUPPORTS OUTDOOR STREET LIGHTING. SUPPORTS OF CAST IRON TO OUTDOOR STREET LIGHTING 1.Classification: As per application As per materials 2.Manufacturing

R. ROS ALGUER S.A.CASTING & LIGHTING

Joan Ros CasanovasEngineer Metallurgical

Presentation at TECNICAT5 february 2009

www.fundicionros.com


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