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30RB/RQ 039S-160S Air-Cooled Liquid Chiller Reversible Air-To-Water Heat Pump Nominal cooling capacity: 40-158 kW Nominal heating capacity: 41-159 kW

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Page 1: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

30RB/RQ 039S-160SAir-Cooled Liquid ChillerReversible Air-To-Water Heat PumpNominal cooling capacity: 40-158 kW

Nominal heating capacity: 41-159 kW

Page 2: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

Carrier Corporation is a subsidiary of the United Technologies Corp. (UTC),

which ranks the 150th in Fortune Top 500 in 2011 and has its operations in

aerospace and building systems industries all over the world. From the time the

founder Dr. Carrier invented the first system of modern air conditioning in 1902,

Carrier has been the world leader in the air conditioning industry with its products

and system solutions supplied to numerous famous buildings, and up to now, the

network of distribution cover more than 170 countries all over the world. In 2011,

Carrier ranked top in the HVAC industry field with its sales revenue of US $12

billion.

In China, there are 6 Carrier factories which have more than 2500 employees. As

the world-class factory, Carrier has a number of technically advanced production

lines, manufacturing commercial and residential chillers, compressors and

air-side products. A wide range of products are able to meet diversified require-

ments of different customers. The global R&D center located in Shanghai has the

capability of developing several major projects in the same time, with many

advanced technical patents awarded to support Carrier stay most competitive in

terms of technology advantage in the HVAC industry.

Carrier China

In 1998, Time magazine named Dr. Carrier one

of its 20 most influential builders and titans of

the 20 thcentury.

Page 3: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

2

30RB/RQ 039S-160S

Features

Simplified electrical connections

- A single power supply point without neutral

- Main disconnect switch with high trip capacity

- Transformer for safe 24 V control circuit supply included

Fast commissioning

- Systematic factory operation test before shipment

- Quick-test function for step-by-step verification of the

instruments, electrical components and motors

Quiet operation

Compressors

- Low-noise scroll compressors with low vibration level

- The compressor assembly is installed on an

independent chassis and supported by anti-vibration

mountings

- Dynamic suction and discharge piping support,

minimizing vibration transmission (Carrier patent)

Condenser section

- Vertical condenser coils

- Protection grilles on anti-vibration mountings to protect

the heat exchanger against possible shocks.

- Low-noise latest-generation Flying Bird IV fans (Carrier

patent) , made of a composite material are now even

quieter and do not generate intrusive low-frequency

noise

- Rigid fan installation for reduced start-up noise (Carrier

patent)

Economical operation

Increased energy efficiency at part load

- The refrigerant circuit includes several compressors

connected in parallel. At part load, around 99% of the

operating time, only the compressors that are

absolutely necessary operate. At these conditions the

compressors operating are more energy efficient, as

they use the total condenser and evaporator capacity.

- The electronic expansion device (EXV) allows

operation at a lower condensing pressure (EER, COP

and ESEER optimization).

- Dynamic superheat management for better utilization

of the evaporator heat exchange surface.

- Defrost cycle optimization (30RQ)

Reduced maintenance costs

- Maintenance-free scroll compressors

- Fast diagnosis of possible incidents and their history

via the Pro-Dialog Plus control

- HFC-410A refrigerant is easier to use than other

refrigerant blends

Environmental care

Ozone-friendly HFC-410A refrigerant

- Chlorine-free refrigerant of the HFC group with zero

ozone depletion potential

- High-density refrigerant, therefore less refrigerant

required

- Very efficient - gives an increased energy efficiency

ratio

Leak-tight refrigerant circuit

- Brazed refrigerant connections for increased

leaktightness

- Reduction of leaks due to reduced vibration levels and

elimination of capillary tubes (TXVs)

- Verification of pressure transducers and temperature

sensors without transferring refrigerant charge

Superior reliability

State-of-the-art concept

- Cooperation with specialist laboratories and use of

limit simulation tools (finite element calculations) for the

design of the critical components, e.g. motor supports,

suction/discharge piping etc.

Exceptional endurance tests

- Corrosion resistance tests in salt mist in the laboratory

- Accelerated ageing test on components that are

submitted to continuous operation: compressor piping,

fan supports

- Transport simulation test in the laboratory on a

vibrating table.

Partial view of the refrigeration circuit

Flying Bird IV fan

Integrated hydronic module

Page 4: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

3

30RB/RQ 039S-160S

Pro-Dialog Plus Control

Pro-Dialog Plus combines intelligence with operating simplicity. The control constantly monitors all machine

parameters and precisely manages the operation of compressors, expansion devices, fans and of the

evaporator water pump for optimum energy efficiency.

User-friendly interface

- The new backlighted LCD interface includes a manual control potentiometer to ensure legibility under any

lighting conditions. The information is in clear text and can be displayed in English.

- Unit uses intuitive tree-structure menus, similar to the Internet navigators. They are user-friendly and permit

quick access to the principal operating parameters: number of compressors operating, suction/discharge

pressure, compressor operating hours, set point, air temperature, entering/leaving water temperature.

Advanced control function

- Unit provides different control mode including LOCAL/REMOTE/CCN.

- Remote control function including: Unit ON/OFF, dual set point control, demand limit control, user safety

interlock, water pump control, operation indication, circuit alarm and alert etc.

- Enable automatic reset of leaving water temperature according to return water temperature or outside air

temperature to ensure optimum energy efficiency.

- Control algorithm prevents excessive compressor cycling and permits reduction of the water quantity in the

hydronic circuit (Carrier patent).

- Automatic compressor unloading in case of abnormally high condensing pressure. If an abnomal incident

occurs (e.g. fouled condenser coil, fan failure), Aquasnap continues to operate, but at reduced capacity.

Powerful Diagnostics

- Unit can perform a quick test (manually or automatically) of all unit components and control points to verify

the correct operation of unit

- Real-time monitor all the controls and operation parameter, alarm when necessary.

- Control system includes RS485 serial communication port for remote diagnosis or special diagnosis tools.

Sufficient safety measures

- Password protection in case of mishandling.

- Unit is protected against: compressor reverse, low chilled water temperature, high/low refrigerant pressure,

excessive current, motor overload.

Group control

- Master/slave control of two chillers operating in parallel with operating time equalization and automatic

changeover in case of a unit fault.

- Communication with other Building Management System (BMS) by selecting BacNet/J-Bus/LonTalk

gateway.

Pro-Dialog Plus interface

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4

30RB/RQ 039S-160S

Performance data

30RB 039S 060S 080S 100S 120S 160S

Nominal cooling capacity* kW 39.7 59.8 80.5 100.9 118.0 157.9

Compressor power input kW 13.0 20.4 27.1 34.4 41.7 54.8

EER kW/kW 2.88 2.84 2.80 2.80 2.73 2.72

Operating weight

Standard unit with hydronic module

Fixed speed single pump kg 488 545 562 877 912 1114

Fixed speed dual pump kg 514 571 588 922 960 1151

Unit without hydronic module kg 458 515 533 845 876 1075

Refrigerant HFC-410A

Circuit A kg 8.5 15.0 15.5 20.0 25.0 16.0

Circuit B kg - - - - - 16.0

Compressor Hermetic scroll compressors, 48.3r/s

Circuit A 2 2 2 3 3 2

Circuit B - - - - - 2

Number of capacity stages 2 2 2 3 3 4

Minimum capacity % 50 50 50 33 33 25

Control Pro-Dialog Plus

Condenser Grooved copper tubes and aluminium fins

Fans Axial Flying Bird IV with rotating shroud

Quantity 1 1 1 2 2 2

Total air flow I/s 3800 3800 5300 7600 7600 10600

Speed rpm 720 720 960 720 720 960

Evaporator Brazed plate heat exchanger

Water volume I 2.6 4.0 5.6 9.9 11.3 14.7

Nominal water flow rate l/s 1.9 2.9 3.8 4.8 5.6 7.5

Unit internal water pressure drop kPa 41 60 65 55 63 78

Max. water-side operating pressure without hydronic module kPa 1000 1000 1000 1000 1000 1000

Hydronic module Pump, Victaulic screen filter, safety valve, expansion tank, purge valves etc.

Water pump Horizontal single-stage centrifugal pump

Water head external to chiller

Single pump at nominal water flow rate kPa 227 194 196 223 201 181

Dual pump at nominal water flow rate kPa 223 190 191 217 194 168

Expansion tank I 12 12 12 35 35 35

Max. water-side operating pressure with hydronic module kPa 400 400 400 400 400 400

Water connection Victaulic

Diameter DN50 DN50 DN50 DN65 DN65 DN65

Electrical data

Main power supply 400V-3Ph-50Hz

Control power supply Via internal transformer

Nominal unit operating current draw A 28 41 58 70 86 116

Maximum operating current draw A 35 51 68 84 99 136

Maximum start-up current A 115 146 212 199 243 280

Total fan power input kW 0.8 0.7 1.6 1.5 1.5 3.2

Pump power input (single pump) kW 1.3 1.3 1.8 2.1 2.3 4.7

Pump power input (dual pump) kW 1.3 1.3 1.8 2.1 2.3 4.7

* Nominal cooling mode - evaporator entering/leaving water temperature 12/7°C, outside air temperature 35°C;

Evaporator fouling factor - 0.018m2K/kW.

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5

30RB/RQ 039S-160S

30RQ 039S 060S 078S 100S 120S 160S

Nominal cooling capacity* kW 38.3 58.6 74.3 99.0 113.8 150.3

Compressor power input, cooling mode kW 12.3 19.2 26.6 33.3 40.0 54.1

EER kW/kW 2.92 2.80 2.61 2.84 2.74 2.63

Nominal heating capacity* kW 41.4 61.3 77.7 101.4 117.2 158.7

Compressor power input, heating mode kW 12.6 18.0 24.6 30.5 35.9 48.7

COP kW/kW 3.08 3.09 2.94 3.15 3.11 3.04

Operating weight

Standard unit with hydronic module

Fixed speed single pump kg 535 582 590 935 995 1117

Fixed speed dual pump kg 561 608 616 980 1043 1127

Unit without hydronic module kg 506 552 560 903 959 1078

Refrigerant HFC-410A

Circuit A kg 12.5 17.5 16.5 28.5 33.0 18.5

Circuit B kg - - - - - 18.5

Compressor Hermetic scroll compressors, 48.3r/s

Circuit A 2 2 2 3 3 2

Circuit B - - - - - 2

Number of capacity stages 2 2 2 3 3 4

Minimum capacity % 50 50 50 33 33 25

Control Pro-Dialog Plus

Air heat exchanger Grooved copper tubes and aluminium fins

Fans Axial Flying Bird IV with rotating shroud

Quantity 1 1 1 2 2 2

Total air flow I/s 3800 5300 5300 7600 7600 10600

Speed rpm 720 960 960 720 720 960

Water heat exchanger Brazed plate heat exchanger

Water volume I 2.6 4.0 5.6 9.9 11.3 14.7

Nominal water flow rate, cooling mode l/s 1.8 2.8 3.5 4.7 5.4 7.2

Nominal water flow rate, heating mode l/s 2.0 2.9 3.7 4.8 5.6 7.6

Nominal pressure drop, cooling mode kPa 38 56 52 53 60 72

Nominal pressure drop, heating mode kPa 45 62 61 55 64 78

Max. water-side operating pressure without hydronic module kPa 1000 1000 1000 1000 1000 1000

Hydronic module Pump, Victaulic screen filter, safety valve, expansion tank, purge valves etc.

Water pump Horizontal single-stage centrifugal pump

Water head external to chiller

Single pump at nominal water flow rate, cooling mode kPa 230 209 211 223 205 188

Dual pump at nominal water flow rate, cooling mode kPa 226 205 207 217 198 176

Single pump at nominal water flow rate, heating mode kPa 219 205 197 219 193 176

Dual pump at nominal water flow rate, heating mode kPa 215 200 192 213 185 163

Expansion tank I 12 12 12 35 35 35

Max. water-side operating pressure with hydronic module kPa 400 400 400 400 400 400

Water connection Victaulic

Diameter DN50 DN50 DN50 DN65 DN65 DN65

Electrical data

Main power supply 400V-3Ph-50Hz

Control power supply Via internal transformer

Nominal unit operating current draw A 28 43 58 70 86 116

Maximum operating current draw A 35 53 68 84 99 136

Maximum start-up current A 115 148 212 199 243 280

Total fan power input, cooling mode kW 0.8 1.7 1.8 1.5 1.5 3.1

Total fan power input, heating mode kW 0.9 1.9 1.9 1.8 1.8 3.5

Pump power input (single pump) kW 1.3 1.4 1.7 2.1 2.4 4.6

Pump power input (dual pump) kW 1.3 1.4 1.7 2.1 2.4 4.6

* Nominal cooling mode - evaporator entering/leaving water temperature 12/7°C, outside air temperature 35°C;

Nominal heating mode - water heat exchange entering/leaving water temperature 40/45°C, outside air temperature 7°C;

Water heat exchanger fouling factor - 0.018m2K/kW.

Performance data

Page 7: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

6

30RB/RQ 039S-160S

Cooling capacities, 30RB039S~160S

Outside air temperature

25 30 35 40 45

Model LWT CAP COMP FLOW CAP COMP FLOW CAP COMP FLOW CAP COMP FLOW CAP COMP FLOW

kW kW I/s kW kW I/s kW kW I/s kW kW I/s kW kW I/s

039S 5 40.9 10.7 2.0 39.2 11.6 1.9 37.4 12.8 1.8 35.1 14.0 1.7 32.5 15.6 1.6

060S 5 62.8 16.4 3.0 59.9 18.1 2.9 55.9 20.1 2.7 51.2 22.2 2.4 46.3 24.7 2.2

080S 5 85.4 23.4 4.1 80.7 25.4 3.9 75.6 27.0 3.6 70.0 30.5 3.3 64.0 33.4 3.1

100S 5 107.1 27.8 5.1 101.6 30.4 4.9 95.3 33.3 4.5 88.2 36.6 4.2 80.4 40.0 3.8

120S 5 125.6 34.3 6.0 118.9 36.8 5.7 111.8 39.6 5.3 104.2 42.7 5.0 95.4 46.7 4.6

160S 5 167.3 45.2 8.0 158.2 49.0 7.6 148.3 53.1 7.1 137.6 57.8 6.6 125.9 63.1 6.0

039S 6 42.1 10.8 2.0 40.4 11.7 1.9 38.5 12.9 1.8 36.1 14.2 1.7 33.5 15.7 1.6

060S 6 65.0 16.5 3.1 62.1 18.3 3.0 57.8 20.3 2.8 53.1 22.4 2.5 48.0 24.8 2.3

080S 6 87.9 23.6 4.2 83.1 25.6 4.0 77.8 27.3 3.7 72.1 30.7 3.4 66.0 33.6 3.1

100S 6 110.2 28.2 5.3 104.6 30.8 5.0 98.0 33.7 4.7 90.8 37.0 4.3 82.8 40.4 4.0

120S 6 129.0 35.1 6.2 122.2 37.7 5.8 114.9 40.4 5.5 107.0 43.6 5.1 98.4 47.0 4.7

160S 6 172.6 45.9 8.2 163.2 49.7 7.8 153.0 53.9 7.3 141.9 58.6 6.8 129.9 63.9 6.2

039S 7 43.3 10.9 2.1 41.5 11.8 2.0 39.7 13.0 1.9 37.1 14.3 1.8 34.4 15.9 1.6

060S 7 67.2 16.6 3.2 64.2 18.4 3.1 59.8 20.4 2.9 55.0 22.5 2.6 49.7 25.0 2.4

080S 7 90.5 23.8 4.3 85.6 25.9 4.1 79.9 27.5 3.8 74.3 30.9 3.5 67.8 33.8 3.2

100S 7 113.5 28.6 5.4 107.7 31.2 5.1 100.9 34.4 4.8 93.4 37.5 4.5 85.2 40.9 4.1

120S 7 132.6 35.8 6.3 125.5 38.5 6.0 118.0 41.7 5.6 109.8 44.5 5.2 101.0 47.8 4.8

160S 7 178.1 46.7 8.5 168.4 50.5 8.0 157.9 54.8 7.5 146.5 59.5 7.0 134.1 64.7 6.4

039S 8 44.5 11.1 2.1 42.7 12.0 2.0 40.7 13.2 1.9 38.2 14.5 1.8 35.4 16.1 1.7

060S 8 69.4 16.8 3.3 66.4 18.6 3.2 61.9 20.6 3.0 56.9 22.7 2.7 51.5 25.1 2.5

080S 8 93.2 24.1 4.5 88.0 26.1 4.2 82.4 27.8 3.9 76.5 31.2 3.7 69.8 34.2 3.3

100S 8 116.8 29.0 5.6 110.7 31.7 5.3 103.7 34.7 5.0 96.1 38.0 4.6 87.6 41.4 4.2

120S 8 136.4 36.2 6.5 128.8 39.3 6.2 121.0 42.3 5.8 112.6 45.5 5.4 103.6 48.8 4.9

160S 8 183.6 47.5 8.8 173.5 51.3 8.3 162.8 55.6 7.8 151.1 60.4 7.2 138.4 65.5 6.6

039S 10 46.9 11.3 2.2 45.1 12.3 2.2 43.0 13.5 2.1 40.3 14.8 1.9 37.3 16.4 1.8

060S 10 74.0 17.1 3.5 70.7 18.8 3.4 66.1 20.9 3.2 60.9 23.0 2.9 55.3 25.5 2.6

080S 10 98.6 24.6 4.7 93.2 26.6 4.5 87.4 28.3 4.2 81.0 31.7 3.9 74.0 34.6 3.5

100S 10 123.5 29.9 5.9 117.0 32.6 5.6 109.5 35.6 5.2 101.4 38.9 4.8 92.4 42.4 4.4

120S 10 143.9 37.1 6.9 136.0 40.2 6.5 127.5 43.7 6.1 118.4 47.4 5.7 108.7 50.7 5.2

160S 10 195.1 48.5 9.3 184.4 52.8 8.8 172.9 57.4 8.3 160.6 62.2 7.7 147.2 67.4 7.0

Legend:

LWT leaving water temperature

CAP cooling capacity

COMP compressor power input

FLOW water flow

Application data:

Standard units, refrigerant: HFC-410A

Evaporator temperature rise: 5°C

Fouling factor: 0.018 m2K/kW

Page 8: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

7

30RB/RQ 039S-160S

Operating Range, 30RB039S~160S

50

45

40

35

30

25

20

15

10

5

0

-5

-10

-150 5 10 15 20 25

Evaporator leaving water temperature,

Outs

ide a

ir t

em

pera

ture

,

Full load

Minimum load

Cooling mode Minimum Maximum

Evaporator

Entering water temperature at start-up °C 7.5 30

Leaving water temperature during operation °C 5 20

Entering/leaving water temperature difference K 3 10

Condenser

Entering air temperature* °C -10 48

* Maximum outside temperature: For transport and storage of the 30RB units the minimum

and maximum allowable temperatures are -20°C and +48°C. It is recommended that these

temperatures are used for transport by container.

Page 9: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

8

30RB/RQ 039S-160S

-20

-10

0

10

20

30

40

50

0 5 10 15 20 25

Full load Minimum load

Outs

ide a

ir tem

pera

ture

, °C

Evaporator leaving water temperature, °C

Operating Range, 30RQ039S~160S

Cooling mode Minimum Maximum

Water heat exchanger (Evaporator)

Entering water temperature at start-up °C 7.5 30

Leaving water temperature during operation °C 5 20

Entering/leaving water temperature difference K 3 10

Air heat exchanger (Condenser)

Entering air temperature* °C -10 48

Heating mode Minimum Maximum

Water heat exchanger (Condenser)

Entering water temperature at start-up °C 8 30

Leaving water temperature during operation °C 25 20

Entering/leaving water temperature difference K 3 10

Air heat exchanger (Evaporator)

Air temperature °C -15 48

* Maximum outside temperature: For transport and storage of the 30RB units the minimum

and maximum allowable temperatures are -20°C and +48°C. It is recommended that these

temperatures are used for transport by container.

20

25

30

35

40

45

50

55

60

-20 -10 0 10 20 30 40 50

Leavin

g w

ate

r te

mpera

ture

, °C

Outdside air temperature, °C

Full load Minimum load

Page 10: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

9

30RB/RQ 039S-160S

Options & accessories

Options No. Description Advantages Use

Blygold PoluAl 002BCoils with factory-applied

Blygold Polual treatment

Improved corrosion resistance,

recommended for heavy marine

and industrial environments

30RB039-160S

Gold Fins 003A

Fins made of pre-treated

aluminium (polyurethane

and epoxy)

IImproved corrosion resistance,

recommended for light marine

environments

30RB039-160S

Super low noise 015LS

Acoustic compressor

enclosure and

low speed fans

Super low operating noise30RB039-160S

30RQ039-160S

Soft starter 025Electronic compressor

starter

Reduced compressor

start-up current

30RB039S-080S

30RQ039S-078S

Winter operation 028Fan speed control

by frequency inverter

Stable operation between

-10oC and -20oC outdoor air

temperature

30RB039S-080S

Fixed speed dual

pump hydronic module 116C

Provide fixed speed dual

pumps of 200KPa external

pressure

Easy and fast installation,

operating safety

30RB039-160S

30RQ039-160S

Unit without hydronic

module116D

Flexible for customer to

purchase and install the

water components by

themselves

-30RB039-160S

30RQ039-160S

J-Bus gateway 148B

Two-directional

communication board

with J-Bus protocol

East connection by

communication bus to a

building management system

30RB039-160S

30RQ039-160S

BacNet gateway 148C

Two-directional

communication board

with BacNet protocol

East connection by

communication bus to a

building management system

30RB039-160S

30RQ039-160S

LonTalk gateway 148D

Two-directional

communication board

with LonTalk protocol

East connection by

communication bus to a

building management system

30RB039-160S

30RQ039-160S

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10

30RB/RQ 039S-160S

Dimensions/Clearances

30RB039S~080S/30RQ039S-078S

2

1

1

2

1061

13

30

2050

1000

1000

10

00

10

00

Control box

Water outlet

Water inlet

Required clearances for air entry

Recommended space for maintenance

Air outlet - do not obstruct

Power supply inlet

2

1

Legend:

All dimensions are given in mm

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11

30RB/RQ 039S-160S

Control box

Water outlet

Water inlet

Required clearances for air entry

Recommended space for maintenance

Air outlet - do not obstruct

Power supply inlet

2

1

Legend:

All dimensions are given in mm

Dimensions/Clearances

30RB100S~160S/30RQ100S-160S

2 2

1

1

1

1

2050

1000

1000

13

30

2258

10

00

10

00

Page 13: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

12

30RB/RQ 039S-160S

Multiple Chiller Installation

Unit's footprint

30RB039S

30RB060S

30RB080S

30RB100S

30RB120S

30RB160S

Weight Distribution

159

176

181

239

246

312

147

154

159

303

310

357

87

100

104

187

199

237

94

115

118

148

157

207

488

545

562

877

912

1114

1061

1061

1061

2258

2258

2258

2050

2050

2050

2050

2050

2050

1017

1017

1017

2214

2214

2214

2002

2002

2002

2002

2002

2002

A B C D P1 P2 P3 P4

Dimensions (mm) Weight distribution (kg)Models

Operatingweight

Square hole 100x100

Section F - F

Note: 4 foot screws M16x220

Square hole 100x100

Section F - F

Note: 4 foot screws M16x220

Note: If the height of wall exceeds 2m, please contact

local Carrier Sales & Service Corporation.

WallWall

30RQ039S

30RQ060S

30RQ078S

30RQ100S

30RQ120S

30RQ160S

174

188

190

255

268

313

161

164

167

323

338

358

96

107

109

199

217

238

103

123

124

158

171

208

535

582

590

935

995

1117

1061

1061

1061

2258

2258

2258

2050

2050

2050

2050

2050

2050

1017

1017

1017

2214

2214

2214

2002

2002

2002

2002

2002

2002

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13

30RB/RQ 039S-160S

Hydronic Connections

2985

67

20

21 12 3

4 126

22

23

24

1

2

16

16

19

25

25

9

18

13

14

14

15

17

17

10

117 6

5

5

12

12

3

8

4

Legend:

Components of the unit and hydronic module

1 Victaulic screen filter

2 Expansion tank

3 Safety valve

4 Water pump

5 Purge valve and pressure tap

6 Pressure gauge

7 System air vent

8 Flow switch

9 Flow control valve

10 Brazed plate heat exchanger

11 Evaporator frost protection heater

12 Temperature sensor

Installation components

13 Air vent

14 Flexible connection

15 Check valve

16 Shut-off valve

17 Pressure gauge

18 Frost protection bypass valve

(must have when shut-off valves [16] are closed

during winter)

19 Charge valve

20 Evaporator water inlet

21 Evaporator water outlet

22 Chiller water inlet

23 Chiller water outlet

24 Customer water connections (provided with chiller)

25 Temperature probe well

26 System drain valve

Page 15: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

14

30RB/RQ 039S-160S

30RB039S/30RQ039S 30RB060S/30RQ060S 30RB080S/30RQ078S

30RB100S/30RQ100S 30RB120S/30RQ120S 30RB160S/30RQ160S

Unit Internal Water Pressure Drop

Available Static System Pressure

Pre

ssure

dro

p,

kP

aA

vaila

ble

sta

tic p

ressure

, kP

a

Water flow rate, l/s

20

40

60

80

100

120

140

160

180

150

170

190

210

230

250

270

0 1 2 3 4 5 6 7 8 9 10 11 12

431 2

Water flow rate, l/s

30RB039S~060S/30RQ039S~060S 30RB080S/30RQ078S

30RB100S~120S/30RQ100S~120S 30RB160S/30RQ160S

Page 16: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

15

30RB/RQ 039S-160S

Minimum Water Loop Volume

Maximum Water Loop Volume

For better control of leaving water temperature, the water loop minimum capacity is given by the formula:

Capacity = CAP (kW) × N Liters

CAP: Unit’s nominal cooling capacity

Application

Comfort air conditioning

30RB 039S~160S/30RQ039S~160S

Process cooling

30RB 039S~160S/30RQ039S~160S

3.5

N

Should be greater than 3.5 for better water temperature control

It is often necessary to add a buffer water tank to the circuit in order to achieve the required volume. The tank

must itself be internally baffled in order to ensure proper mixing of the liquid (water or brine). Refer to the

examples below.

Bad Good Bad Good

The expansion tank of the unit with hydronic module limits the maximum water volume, refer to below sheet:

Water-side static pressure kPa 100 200 300 100 200 300

Pure water L 600 400 200 1680 1120 560

10%EG L 450 300 150 1260 840 420

20%EG L 330 220 110 930 620 310

30%EG L 270 180 90 750 500 250

40%EG L 225 150 75 630 420 210

EG: Ethylene glycol

30RB039S~080S/30RQ039S~078S 30RB100S~160S/30RQ100S~160S

Page 17: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

16

30RB/RQ 039S-160S

Field Control Wiring

Boile

r contr

ol

Circuit A

ala

rm

Custo

mer

contr

ol syste

m

Dem

and lim

it /

dual set

poin

ts

Rem

ote

coolin

g /

heating s

witch

Rem

ote

On/O

ff

Custo

mer

contr

ol syste

m

Dem

and lim

it #

1

Rem

ote

coolin

g /

heatin

g s

witc

h

Rem

ote

On/O

ff

Circuit A

ala

rm

Boile

r contr

ol

2 s

et

poin

ts

Com

ple

menta

ry s

et

poin

t

Dem

and lim

it #

2

Circuit B

ala

rm

30RB039S~080S/30RQ039S~078S

30RB100S~160S/30RQ100S~160S

Page 18: CAT NGA E-1205 01 HFC-410A refrigerant - Chlorine-free refrigerant of the HFC group with zero ... Unit internal water pressure drop kPa 41 60 65 55 63 78 Max

The Manufacturer reserves the right to change any produt specifications without prior noticesVersion:

Supersede:

CAT_NGA_E-1205_01

E-NGA-1007-02

May, 2012EFfective Date: