cat no. : 23146-01-201302-fbd-d-e fluid bed...

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CAT No. : 23146-01-201302-FBD-D-E FLUID BED DRYING D Series C/ Ponent 78 Nave C6 Pol. Ind. Can Mascar 08756 La Palma de Cervell Barcelona. Spain T. +93 470 09 10 / F. +93 480 90 18 E. [email protected] Sejong Europe #63, AnNam 402 Road, Bupyeong-Gu, Incheon City, Korea. 403-858 T. +82 32 508 1284 / F. +82 32 508 1289 www.sjpmt.com / [email protected] Headquarters 4 Corporate Dr.,Unit G Cranbury, NJ 08512 T. +609 619 3685 / F. +609 619 3686 E. [email protected] Sejong America INC

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Page 1: CAT No. : 23146-01-201302-FBD-D-E FLUID BED DRYINGautoms.co.za/bundles/srsbsnswebsite/SrsBsns/Images/Sejong/Sejon… · CAT No. : 23146-01-201302-FBD-D-E #63, AhnNahm 402 Road, Bupyeong-gu,

CAT No. : 23146-01-201302-FBD-D-E

#63, AhnNahm 402 Road, Bupyeong-gu, Incheon, Korea 403-030T. + 82 32 508 1284 / F. + 82 32 508 1289 E. korea : [email protected] / worldwide : [email protected]

Headquarters

C/ Ponent 78 Nave C6 Pol. Ind. Can Mascar 08756 La Palma de Cervell Barcelona.

93 470 09 10 / F. + 93 480 90 18 / E. [email protected]

Sejong Europe

4 Corporate Dr.,Unit G Cranbury, NJ 08512Tel. +609 619 3685 / Fax. +609 619 [email protected]

※ The speci�cations are subject to change without notice

◇ CAT No. : 23146-01-201301-CF-E

◇ Copyright Sejong Pharmatech

Sejong America INC

FLUID BED DRYING D Series C/ Ponent 78 Nave C6 Pol. Ind. Can Mascar 08756 La Palma de Cervell Barcelona. SpainT. +93 470 09 10 / F. +93 480 90 18E. [email protected]

Sejong Europe#63, AnNam 402 Road, Bupyeong-Gu, Incheon City, Korea. 403-858T. +82 32 508 1284 / F. +82 32 508 1289www.sjpmt.com / [email protected]

Headquarters4 Corporate Dr.,Unit G Cranbury, NJ 08512T. +609 619 3685 / F. +609 619 3686E. [email protected]

Sejong America INC

Page 2: CAT No. : 23146-01-201302-FBD-D-E FLUID BED DRYINGautoms.co.za/bundles/srsbsnswebsite/SrsBsns/Images/Sejong/Sejon… · CAT No. : 23146-01-201302-FBD-D-E #63, AhnNahm 402 Road, Bupyeong-gu,

Quality AssuranceSejong Pharmatech has 20 years of accumulated know-how and its innovative strides for the highest quality and level of technical development makes the company for pharmaceutical machine industry. Sejong Pharmatech has advanced technology from abroad for the development and production of a broad range of pharmaceutical machines to enable Sejong Pharmatech to serve the global pharmaceutical market. Engineering experts from all pharmaceutical manufacture industries focus on customer's needs and satisfaction to supply the best solutions to improve their production. Also Sejong Pharmatech aims to provide its customers with the best products on the market and impeccable service. A combination of both will not only fulfill the customers requirements but also give them a supplier they can trust!

Optimization technology to seek professional valuesSejong Pharmatech, grown with technologies accumulated by innovative research and development effort over 23 yearsNew beginning for the pursuit of innovation to satisfy customer's desire with optimized technologies, Vantix!

Under the philosophy "Optimized Pharmaceutical Machine as Customer Value-Oriented"In pursuit of High technology and quality with continuous innovaitonVANTIX series provides unique company-customized service

High Technology toemphasize production

efficiency beyondquality

Product & Serviceoptimized for

customer desire

Leading of newstandard value of the

customer-oriented

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Granulation Line I 5 4 I Sejong Pharmatech

FLUID BED DRYING

D Series

STRUCTURE

Highlights▶ Dry & Granulation▶ Multi Head Top Spray▶ 12bar Pressure Resistance▶ 12bar Quick Acting Valve▶ Closed Process▶ Inflatable Seals▶ Moveable Cart▶ Rotary CIP Nozzle

VANTIX D Series is planned to be focused on users’ convenience and safety of explosion based on smartness and solidity. With quick acting stop valve and 12bar pressure shock resistance which is the first designed in Korea, it keeps user’s safety as it is, without explosion relief equipment. Moreover, Dust Free System protects users from hazardous environment and the whole process of supply and discharge of products can be managed automatically.

Explosion ProofEvery flanges and main body are designed to bear 12 bars pressure. Also quick acting valve installed on inlet and outlet recognizes the occurrence of abnormal excessive explosion to prevent interior of machine from explosion immediately. These are efficient way to protect not only machine itself but also materials from gas or dust explosion. Furthermore every part composed of well connected ground earth and antistatic materials facilitates prevention of explosive ignition safely in advance.

Top Spray ModuleTop spray module of multi head nozzle and flange type applied to D Series provide easy maintenancewith easy mounting & dismounting.

Container on Moveable Cart• Depends on user’s inquiry and options, supply and

discharge of product can be conducted automatically or manually.

• Container mounted on movable cart can be freely moved and helps supply and transfer of raw material.

Dust Free SystemAutomatic supply & discharge device is designed to be a completely closed system which uses vacuum suction and vacuum conveyer to supply & discharge materials automatically. All process is automatized that operator can run the device by only sampling and checking. This is a good solution for hazardous material prevention and for dust free environment.

l lQUICK ACTIONG STOP VALVE

FLUID BED DRYING D Series

Page 4: CAT No. : 23146-01-201302-FBD-D-E FLUID BED DRYINGautoms.co.za/bundles/srsbsnswebsite/SrsBsns/Images/Sejong/Sejon… · CAT No. : 23146-01-201302-FBD-D-E #63, AhnNahm 402 Road, Bupyeong-gu,

Granulation Line I 7 6 I Sejong Pharmatech

FLUID BED DRYING

D Series

STRUCTURE

PROCESS

DRYING ● ○ ● ○ ○ -

GRANULATING - ○ - ○ - -

POWDER COATING - ○ - ○ ○ -

PARTICLE COATING - - - - ○ -

PELLETIZING - - - - - ○

D Series model uses wire winch and specially designed filter bracket to provide handiness of changing filters and easy maintenance. Sealing with product container can be realized fast and firm through the adoption of specially designed and manufactured pneumatic tube seal. This tube seal minimized any inconveniences of machine maintenance through maximize the life cycle with the help of inner core insertion and integral molding.

l lVACCUM CONVEYOR l lPISTON ACUTATED CHUTE CAP l lFILTER MAINTENANCE l lINFLATABLE SEAL

l lSOLUTION TANK l lPERISTALTIC PUMP

Solution Pump & TankSolution tank is necessary for granulation and coating. Upon production condition, interlocked pump or diaphragm pump can be used. There are single and jacket type solution tank, and jacket type solution tank is to warm up coating solution and to prevent the coating solution to be hardened. Air motor is used for solution tank for operation.

•�Drying Fluid bed dryng, hot air injection plate by the classifier on very vigorous mixing and drying is performed. The base of the fluidized bed drying process.

•�Granulating (Top Spraying) Granuling is formed with a binder injection in reverse direction during the fluid bed drying and the powder is topcoated by powder coating spray.

•�Coating (Bottom Spraying) Forward coating injection is performed to fine coating & powder-coated particles.

•�Pelletizing (Tangential Spraying) Spherical particles are formed by a binder in tangential direction, the coating spray and a swirl flow.

l lGEARD ROTARY NOZZLE(OPTION) l lCIP UNIT

Cleaning SystemCleaning the granulator including D series is conducted by using of rotary nozzle and high pressure pump with low flow so it is effective making strong impact on the inside of main body surface clean. When you choose the cleaning system, it is set for inner cleaning of the machine basically and it can be added the position of charge and discharge chute, etc. Also, for more impact, you can choose gear type rotary nozzle.

Control & InterfaceD Series provides easy & user friendly U.I(User Interface) that operator can see well organized menu on control screen to operate the machine easily. Operator can feel like he operates the machine by looking inside the machine.

VANTIX D VANTIX DE (Expert)

●Standard Process

○Optional Process

- Not Applicable

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Granulation Line I 9 8 I Sejong Pharmatech

FLUID BED DRYING

D Series

STRUCTURE

SM unit among Sejong Granulation Line is Speed Mixing which is mixing and crushing many kinds of powder.It is also available to apply automatic or manual nozzle & spray system for binder as the option while mixing in order to make wet granulation. Another option is double jacket type vessel providing warm water inside the jacket to make best condition of mixing the powder by maintaining certain temperature.

SM UNIT (SPEED MIXING & GRANULATOR)

Highlights▶ Agitator Impeller Lifting System▶ Automatic CIP System▶ Vessel Double-Jacket▶ Automatic Binder Spray System▶ Rotary CIP Nozzle▶ Bottom Frame

Highlights▶ Lower Noise▶ Lower Heat▶ Dedust▶ High Speed▶ Swing on Mixer Unit▶ Clamp Seperation▶ Hard Connector

SCM UNIT (CONICAL MILL)As Conical Mill, SCM Unit of Sejong Granulation Line can be mounted with Speed Mixing. It is quickly discharged with defining wet or dry granulation emitted from mixer through Impeller at high speed and several Cone Sieve.

SCM, which is based on precise production, has realized low heating occurrence, low vibration, minimized noise/dust occurrence and high speed processing.

All-In-One Speed MixingIt is easy to take maintenance as well as to be detachable from an Exhaust of Speed Mixing by Swing Hinge. Hard Connector keeps the Exhaust of Speed Mixing, substantial support of Mill Drum and perfectly sealed.

Conical Sieve can be produced by wet and dry use as either square holl or round holl and it can be provided on the needs of customers.

GRANULATION LINESPEED MIXING l SM-300 CONICAL MILL l SCM-200

Please contact and verify the solution of powder manufacturing facility to be the fundamentals in solid dosage production line, such as cosmetics and semiconductor as well as food and pharmaceutical industry through Sejong Granulation Line.

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Granulation Line I 11 10 I Sejong Pharmatech

FLUID BED DRYING

D Series

Dimensions with Layout

DescriptionModel

VANTIX D series

Capacity Container production capacity(ℓ) 100 200 300 400 500 600

Fan

AIr volume flow(CMM) 30 40 50 60 70 80

AIr volume pressure(mmAq)

1,250 1,250 1,250 1,250 1,250 1,250

Fan performance(kW) 15 19 22 30 38 45

Heat& Blow

Temperature range(°C) 80 80 80 80 80 80

Heating performance(kW) 65 90 110 130 155 175

Dimension(mm)

Machine Outer Diameter 750 880 1,000 1,100 1,200 1,300

Width 1,250 1,380 1,500 1,600 1,700 1,800

Height 3,100 3,500 3,700 3,900 4,100 4,200

※The above specifications are subject to change to improve quality without prior notice.

DescriptionModel

D100E D200E D300E D400E D500E D600E

Dimension(mm)

Machine Outer Diameter 1000 1200 1300 1550 1700 1800

Width 1500 1700 1800 2050 2200 2300

Height 3900 4300 4500 4700 4900 5000

DescriptionModel

SM series

Capacity Vessel production capacity(ℓ) 100 200 300 400 500 600

AgitatorMotor(kW) 11 15 22 30 37 45

Revolution(R.P.M) 5~120 5~120 5~105 5~90 5~80 5~75

ChaufferMotor(kW) 5.5 7.5 11 11 11 18.5

Revolution(R.P.M) 50~3,400

Dimension(mm)

Width 2,650 2,860 3,000 3,148 3,199 3,580

Depth 1,458 1,651 1,956 2,119 2,222 1,614

Height 2,632 2,762 2,898 2,979 2,985 3,053

DescriptionModel

SCM

Drum Outer diameter(mm) 150 200 250

Capacity Process speed(kg/h) 500 1,000 2,000

BladeMotor(kW) 3.7 3.7 5.5

Revolution(R.P.M) 1,600 1,600 1,600

※The above specifications are subject to change to improve quality without prior notice.

1

2

3

4

5

6

7

1 SPEED MIXING (SM)

2 CONICAL MILL (SCM)

3 FLUID BED DRYER (VANTIX D)

4 VACCUM CONVAYER

5 CONTROL BOX

6 TOP SPRAY MODULE

7 SOLUTION TANK