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CATALOGVULCAN DRYING SYSTEMS

DRYING SYSTEMS

DryersDirect Fired Rotary Dryers ............................................ 6

Indirect Fired Rotary Dryers ......................................... 14

Dryer Burner Assemblies ............................................... 20

Live Bottom Feeders ..................................................... 22

Cyclones ....................................................................... 24

Baghouses ..................................................................... 28

Induced Draft Fans ...................................................... 30

4 Vulcan Drying Systems Components Catalog

In the past decade, Vulcan Drying Systemshas grown from a small equipment company into an international leader in thermal processes.

Today, our systems are located in 16 countries around the world. Research and development are used to create customized drying, calcining and thermal desorption systems for a wide variety of industries.

From our early beginnings, Vulcan Drying Systems has been client-focused. Today, we continue that tradition by offering a catalog of our new equipment components.

If you are not in the market for new components, we house one of the world’s largest on-site inventories of quality reconditioned components as well.Having access to standardized thermal equipment and components can greatly reduce the time to complete your projects.Enjoy browsing our catalog, and contact us today for more information.

Vulcan Drying Systems Components Catalog 5

Proudly designed and manufactured in the USA.


Built for performance and reliability, Vulcan Drying Systems Rotary Dryer Plants produce quality and replicable drying results. This component catalog can be used to build your own dryer system using our manufactured components or replace components in existing dryer plants. The component catalog also affords you the opportunity to choose our Vulcan Drying Systems Integration Service to design, size, build, program, set up and commission your drying system. Vulcan Drying Systems Plants are built to rigorous safety and performance standards because they are 100% designed, manufactured and tested in the U.S.A.

Our rotary dryers are one of the most versatile industrial dryers on the market. Rotary dryers have been used to dry or pasteurize a wide range of materials in many industries including the mining and minerals, food, chemical and agriculture industries. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices.

Vulcan Drying Systems Rotary Dryers come in standard sizes ranging from 3’ diameter by 15’ long to 8’diameter by 40’ long. Our modular approach allows you to pick the dryer size, flight arrangement, burner and air pollution control equipment to best suit your unique project. Because we use a modular approach, our dryers are an efficient and cost-effective solution for your drying needs.

Continued on page 8


Vulcan Drying System Model 3615 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.

Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel

Model No. 3615LI 3615HI 3615SS 3615FG

Size 36” diameter x 15’ long

Material of Construction

¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 5 HP drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request

OptionsAdd Flights (No flights are included in drums priced above.)

a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap

External Finish Paint*

Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.

† Over sized discharge bridging helps reduce particulate carry over into duct work.* Not applied to tires and trunnions; high temperature color options only.

A complete dryer package consists of a feed assembly, burner skid with fuel train, and a combustion box, if applicable depending on the type of material to be processed, a rotary drum with optional flights, discharge bridging and a vapor particulate control system consisting of a cyclone, baghouse and induced draft fan.

Whether your company is drying to lower shipping costs, to reduce volume or weight, improve material characteristics, pasteurize or simply reduce moisture, a Vulcan Drying Systems Industrial Dryer Plant will surpass expectations in price, customer service and performance.



Vulcan Drying Systems Model 4217 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.



Size 42” diameter x 17.5’ long


¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 7.5 HP drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 7.5 HP drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap



ahackethal

Distance Measurement

0.61 in








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS

Drive System 15 HP Drive with 25:1 gearbox, saddle drive chain and sprocket

Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap



11

† Over sized discharge bridging helps reduce particulate carry over into duct work. * Not applied to tires and trunnions; high temperature color options only.

Vulcan Drying Systems Components Catalog






¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap










¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap








¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap



13







¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request





¼” CS ½” CS ⅜” 304 SS ¼” 316 SS


Price On Request

† Over sized discharge bridging helps reduce particulate carry over into duct work. * Not applied to tires and trunnions; high temperature color options only.

Vulcan Drying Systems Components Catalog


a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap




a. Standard

Price On Request

b. Aggressive

c. Combination

Knock Out Box †

Insulate & Wrap




Vulcan Drying Systems Indirect Rotary Dryers rely on the heat transferred through the drum’s shell to dry the material via conduction and radiation to reduce the material’s moisture content. Indirect drying allows you to tightly control the processing environment, an ideal characteristic when working with materials that can be combustible or where higher temperatures are required to remove bound water. Our indirect dryer units can have tumbling flights (optional) and an air stream heat exchanger (optional) mounted in the combustion chamber stacks to utilize waste heat to heat sweep air and increase drying efficiency.

Vulcan Drying Systems Indirect Rotary Dryers come in standard sizes ranging from a 3’ diameter x 15’ long heat zone to an 8’ diameter x 40’ long heat zone. Our modular approach allows you to pick the indirect kiln size, air pollution control, or vapor recovery equipment to best suit your unique project. Don’t have the expertise to pick your own thermal unit? Vulcan Drying Systems has the expertise and experience to guide you in selecting the optimum thermal system to meet all of your project demands. Our design and integration services are also available to design your entire system.

Why choose Vulcan Drying Systems?

Our indirect rotary kilns are the most versatile industrial thermal units on the market and have been used for a wide variety of applications from the drying of combustible materials and

Continued on page 16


Vulcan Drying Systems Model IDR3615 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor, feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.

Light Industrial Low Temperature

Heavy Industrial Low Temperature High Temperature Food Grade

Stainless SteelModel No. IDR3615LI IDR3615HI IDR3615HT IDR3615FG

Size 36” Diameter x 15’ Heat Zone


¼” 304 SS ⅜” 304 SSl ⅜” Inconel ¼” 316 SS

Drive System 5 HP motor with gearbox and pinion drive

Maximum Firing Capacity

2.5 MMBtu/hr

Feed and Discharge Bridging

304 SS 304 SS 304 SS 316 SS

Feed Auger 304 SS 304 SS 304 SS 316 SS

Price On Request

Options:

Flights Price on Request

Drum Drive VFD Price on Request

thermal desorption, to calcination and incineration. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices, and because we use a modular approach, our thermal units are an efficient and cost-effective solution for your drying needs.

Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, and onsite set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.


Vulcan Drying Systems Model IDR4820 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.


Heavy IndustrialLow Temperature High Temperature Food Grade



Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS


Maximum Firing Capacity 5 MMBtu/hr

Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS


Price On Request

Options:












Price On Request

Options:



Vulcan Drying Systems Model IDR6025 includes: refractory lined combustion chamber, burner assemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.











Price on Request

Options:













Price On Request

Options:














Price on Request

Options:





Burner Model No.

RM52.0500 RM52.1000 RM52.2000 RM52.3000

Capacity 5 MMBtu/hr 10 MMBtu/hr 20 MMBtu/hr 30 MMBtu/hr

Fuel Natural Gas

Blower Motor Size 5 HP 7.5 HP 20 HP 40 HP

Burner Controller Siemens LME71.111A1PKG

Safety Shut-Off Valve Type Siemens VGD Double Blocking Valves

Fuel Pipe Size 2” NPT 3” NPT

Price on Request

Vulcan Drying Systems Natural Gas Burner Assemblies for dryer applications come as a prepackaged burner unit. This includes an Eclipse Ratiomatic BurnerMatic burner, natural gas fuel train, burner controller, and push button relay logic control panel. These burner assemblies are specifically designed for rotary dryer applications and can be mounted directly to the dryer burner mounting plate or to a Vulcan Drying Systems Dryer Combustion Box. A combustion box is normally used with heat sensitive materials that need to be kept from direct contact with the flame.

Vulcan Drying Systems Dryer Burner Assemblies – Consist of a natural gas burner, Vulcan Drying Systems pre-assembled fuel train, Siemens Burner controller, and a push button relay logic control panel.


Vulcan Drying Systems Live Bottom Feeders are a great option for any of our drying systems or an existing system. Consistent drying requires a consistent feed rate, and our units are a simple, rugged way to meter the flow of material into your process. With sizes ranging from a single 6” screw up to a large triple 12” screw, we have a size or set up to fit your feed rate needs. We use sectional screws with thick ¼” flights on large diameter pipes to minimize screw deflection and give a long trouble free life.

Options include a grizzly screen on the hopper, oversized hopper, VHMW hopper lining, built-in load cell sensors and stainless steel construction.

Model No. LBF0401 LBF0601 LBF0602 LBF0603Screw Size (in) 4 6 6 6

Length (ft) 8 8 8 8

No. of Screws 1 1 2 3

Approx. Hopper Capacity (yd) ¾ 1½ 1¾ 2¼

Drive System 1 HP drive, chain final drive

3 HP drive, chain final drive



Price on Request

Model No. LBF0902 LBF0903 LBF1202 LBF1203Screw Size (in) 9 9 12 12

Length (ft) 12 12 12 12

No. of Screws 2 3 2 3

Approx. Hopper Capacity (yd) 3¼ 4¼ 5 6 ¾

Drive System 5 HP drive, chain final drive

7.5 HP drive, chain final drive

7.5 HP drive, chain final drive


Price on Request


Vulcan Drying System Cyclones come in standard sizes ranging from a body diameter of 4’ to 7’ utilizing 1D3D design criteria. Our modular approach allows you to pick the options to suit your specific project and budget for a cost-effective solution. Vulcan Drying System Cyclones are designed and manufactured in the USA for quality and ingenuity. By using years of experience and following best of industry standards, our cyclones are the best option to prolong the life of your Vulcan Drying System Baghouse.

Vulcan Drying Systems can ship cyclones all over the world and provide on-site set up.

Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel

Model No CY-48-15.6-LI CY-48-15.6-SI CY-48-15.6-SS CY-48-15.6-FG

Size 4’ D x 15.6’ OAH


3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request

4’ Diameter Cyclone





3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request




Model No. TCY-72-23.4- LI TCY-72-23.4-SI TCY-72-23.4-SS TCY-72-23.4-FG

Size Two 6’ D x 23.4’ OAH


3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request

Double 6’ Diameter Cyclone


Model No CY-84-27.3-LI CY-84-27.3-SI CY-84-27.3-FG CY-84-27.3-SS



3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request



Light Industrial Std. Industrial Stainless SteelFood Grade

Stainless Steel




3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request


Double 7’ Diameter Cyclone


Model No TCY-84-27.3-LI TCY-84-27.3-SI TCY-84-27.3-SS TCY-84-27.3-FG

Size Two 7’ D x 27.3’ OAH


3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS

Price on Request

OptionsRotary Airlock

Price on RequestAbrasion Resistant Wear Plates

Vortex Breaker to Reduce Re-Entrainment

Insulated with 2” Ceramic Fiber

section


2


Additional modules can be added for larger capacities. OAH is the physical baghouse and does not include ladder height.Note: 16-20 CFM of 90-100 PSIG compressed air is required.

Vulcan Drying Systems Pulse Jet Baghouses come modularized to fit a wide range of flows. Our standard models can range the full air-to-cloth ratio spectrum from as low as 4 fpm to as high as 12 fpm. Modules have a cloth area of 1,206 in a single unit and up to 6,030 sq. ft. with 5 modules. Multiple modules can be configured to meet various applications. Vulcan Drying Systems Baghouses are designed and manufactured in the USA with continuing innovation and attention to detail. Constructed from #12 gauge carbon steel with continuous weld external seams and stitch welded internal seams.Our unit is reinforced to easily handle +/-20” W.C. and comes with a magnetic pressure gauge and air reservoir. Each module has 64 top loading cages with high temperature filter bags. The clean air plenum with lift off top doors provide easy access to the filter bags and cages. The pulse cleaning system has a compressed air header pipe, diaphragm valves, and solenoid valves in a NEMA 4 enclosure, with tubing installed between the 2 valves. The solenoids are actuated from our solid state sequential timer board for optimum performance.

Unit Dimensions1 Module 2 Modules 3 Modules

Model No. BH-64-SI BH-128-SI BH-192-SI

Size Cloth Area (in sq ft) 1,206 2,412 3,618

Cage Size 6” D x 12’ L

No. of Bags 64 128 192

Physical Size 8’ L x 8’ 3.5” W x 31’ 4.5” OAH 8’ L x 16’ 7” W x 31’ 4.5” OAH 8’ L x 25’ 2” W x 31’ 4.5” OAH

Price on Request

OptionsAir Compressor Unit Walkway & Ladder

Exterior Finish Coat of Enamel Paint – Choice of Color Insulation with Aluminum Skin

Spare Parts Screw Conveyor Mounted to Dust Hopper

a. Complete Set of Bags for Model Rotary Airlock (One Per Module)

b. Valve Kit (each) Inlet Adapter Flange

c. 10 Cages & Diffusers Price on Request


Vulcan Drying Systems Induced Draft Fans possess a New York Blower Series 30 GI Fan which features a radial-wheel design to deliver moderately high pressures and are suitable for dust collection, pneumatic-conveying, drying exhaust and more. Standard models have flows ranging from 5,000 CFM to 43,000 CFM and can reach pressures exceeding 15 inches of water column. Standard features include:

• High temperature design • DH wheel*• Belt drive • Arrangement 1*• Clockwise rotation • Upward blast discharge• Flanged inlets and outlets • Parallel blade outlet damper• Worldwide Electric Motor included in price

*Reference NYB Product Bulletin No. 251 (Page 3)

Size 224 264 294 334 364 404Capacity 5,029 CFM 6,271 CFM 7,857 CFM 10,164 CFM 12,183 CFM 14,022 CFM

Pressure 15” SP, 3,135 RPM

15” SP, 2,687 RPM

15” SP, 2,349 RPM

15” SP, 2,122 RPM

15” SP, 1,912 RPM

15” SP, 1,695 RPM

Max Temp 385°F

Motor Size 25 HP 25 HP 30 HP 40 HP 50 HP 60 HP

Price on Request

Options:Inspection Door

Price on RequestDamper

Split Housing

Series 30 GI Fan Information

Size 454 504 574A 574B 644Capacity 18,456 CFM 23,746 CFM 29,036 CFM 34,326 CFM 42,257 CFM

Pressure 15” SP, 1,509 RPM

15” SP, 1,354 RPM

15” SP, 1,180 RPM

15” SP, 1,211 RPM

15” SP, 1,078 RPM

Max Temp 385°F

Motor Size 75 HP 100 HP 125 HP 150 HP 200 HP

Price on Request

Options:

Inspection Door

Price on RequestDamper

Split Housing


Vulcan Drying Systems

A proven leader in innovation and product design, Vulcan Drying Systems develops effective and economical solutions to complex industrial issues. With over 10 years of experience in thermal processes and equipment, Vulcan Drying Systems offers quality products and the services of a knowledgeable team.

From direct and indirect fired dryers to thermal desorption units to calciners and incinerators, Vulcan Drying Systems provides solutions to almost any thermal project. In addition to designing and manufacturing customized systems, we also house a massive inventory of equipment components. Whether you’re looking for a small part or a larger piece to augment an existing system, Vulcan Drying Systems can help.

Please feel free to contact us with any questions about our products. Our highly qualified and experienced staff is eager to assist you.

(660) 263-7474 | vulcandryingsystems.com

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